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Honda Rancher / Foreman / Rubicon
Quick-Mount 2500lb. / 3500lb. Winch Kit
Product Instructions | Part No: 26-1020 / 26-1030
Application:
Honda Rancher 420 / Foreman 500 / Rubicon, verify accessory fitment at Kolpin.com.
Before You Begin:
Read these instructions and check to be sure all parts and tools are accounted for. Please retain
these installation instructions for future reference and parts ordering information.
Note: If any hardware is missing, do not return to the store. Call us to help, Toll Free 1-877-956-5746.
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© 2019 Kolpin Outdoors Inc.
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Related Manuals for Kolpin Outdoors 26-1020
Summary of Contents for Kolpin Outdoors 26-1020
- Page 1 Honda Rancher / Foreman / Rubicon Quick-Mount 2500lb. / 3500lb. Winch Kit Product Instructions | Part No: 26-1020 / 26-1030 Application: Honda Rancher 420 / Foreman 500 / Rubicon, verify accessory fitment at Kolpin.com. Before You Begin: Read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.
- Page 2 • Assembly Time: Approximately 30 minutes Note: The 26-1020 / 26-1030 kits come mostly assembled from factory. Some assembly is required. Important: Your Kolpin Honda ATV Quick-Mount Winch Kit is exclusively designed for your vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown.
- Page 3 Refer to the service manual for extra details. (See illustration 1-4). Ill. 1-4 Rubber grommets Front bumper tubing Ill. 1-3 © 2019 Kolpin Outdoors Inc. REV 00...
- Page 4 M8 bolts (item #3) and M8 locknuts (item #17). (See illustrations 1-6, 1-7 and 1-8). 8. Tighten to specification. Ill. 1-8 8MM FASTENER TORQUE: 17 ft. lbs. (23 Nm) Ill. 1-7 © 2019 Kolpin Outdoors Inc. REV 00...
- Page 5 Tighten to M8 specification. (See illustrations 1-11, 1-12 and 1-13). Roller/ contactor sub-assy Ill. 1-10 Ill. 1-11 Ill. 1-12 8MM FASTENER TORQUE: 17 ft. lbs. (23 Nm) Ill. 1-13 © 2019 Kolpin Outdoors Inc. REV 00...
- Page 6 1-16 and 1-17). Ill. 1-15 Ill. 1-16 Use this routing clip for red/black. Use this routing clip for blue/yellow. Close two wires and trim excess tie. Close two wires and trim excess tie. Ill. 1-17 © 2019 Kolpin Outdoors Inc. REV 00...
- Page 7 Ill. 1-19 8MM FASTENER TORQUE: 17 ft. lbs. (23 Nm) 6MM FASTENER TORQUE: 7 ft. lbs. (9.5 Nm) FRONT Plastic engine guard Lower OEM screws Bumper-rack mounting Ill. 1-20 Ill. 1-22 Ill. 1-21 © 2019 Kolpin Outdoors Inc. REV 00...
- Page 8 Note, do not connect the 1-24,1-25, and 1-26). Ill. 1-23 winch cables to the battery at this time. Ill. 1-24 Front right shock Battery Route along right side of Ill. 1-25 Ill. 1-26 frame © 2019 Kolpin Outdoors Inc. REV 00...
- Page 9 21. Confirm that all wiring is correct. 22. Confirm that there are no exposed wires or terminals. 23. All loose wires need to be wrapped tight, and secured away from moving parts and heat sources. © 2019 Kolpin Outdoors Inc. REV 00...
- Page 10 Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer’s warranty. Most hardware is general in nature and is easily obtained locally. Be sure to replace with minimum metric class 8.8 specification. Kolpin Outdoors, Inc. www.kolpin.com © 2019 Kolpin Outdoors Inc. REV 00...
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Page 11: Troubleshooting
Replace winch assembly. NOTE Note: If any hardware is missing, do not return to the store. Call us to help, Toll Free For further technical support, contact our help line at 1-877-956-5746. 1-877-956-5746. © 2019 Kolpin Outdoors Inc. REV 00... - Page 12 ELECTRICAL CONNECTION REFERENCE GUIDE: Winch with Roller Fairlead and Handlebar Switch To vehicle data link connector (4P Red) To accessory socket harness (if equipped) Connect harnesses together To vehicle battery power © 2019 Kolpin Outdoors Inc. REV 00...
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