Groen  TDBCE Series Operator's Manual

Groen TDBCE Series Operator's Manual

Steam jacketed kettles

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OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
TDB(C)CE STEAM JACKETED
KETTLES
INTERNATIONAL
· Self Contained
· Electric Heated
· Table Top Mounted
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, injury or
death. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this
equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of
same and to determine the possibility of any damage, including concealed dam-
age. Unified Brands suggests that if you are suspicious of damage to make a
notation on the delivery receipt. It will be the responsibility of the consignee to file
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time
of printing/creation. Unified Brands recommends referencing our product line websites,
unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 141369, REV. D (12/14)
888-994-7636, fax 888-864-7636
unifiedbrands.net

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Summary of Contents for Groen groen TDBCE Series

  • Page 1 OPERATOR MANUAL IMPORTANT INFORMATION, KEEP FOR OPERATOR This manual provides information for: TDB(C)CE STEAM JACKETED KETTLES INTERNATIONAL · Self Contained · Electric Heated · Table Top Mounted THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
  • Page 2: Important Operator Warnings

    OR THAT IS ALKALINE. WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN RESULT IN BODILY INJURY TO THE OPERATOR AND DAMAGE THE EQUIPMENT. SERVICE BY OTHER THAN FACTORY-AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
  • Page 3 KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND ELECTRICAL EQUIPMENT. NEVER SPRAY OR HOSE THE SUPPORT HOUSING OR ELECTRICAL CONNECTIONS. ROHS STATEMENT: UNIFIED BRANDS AS A MANUFACTURER OF ARTICLES UNDER THE GROEN AND CAPKOLD BRANDS, CONFORMS TO THE EUROPEAN PARLIAMENT & COUNCIL DIRECTIVES, 2011/65/EU RESTRICTION OF HAZARDOUS MATERIALS (ROHS).
  • Page 4: Table Of Contents

    Table of Contents Important Operator Warnings ............page 2-3 References..................page 4 Equipment Description..............page 5 Inspection & Unpacking ............... page 6 Installation ..................page 7 Initial Start-Up................page 8 Operation ................. page 9-10 Sequence of Operation ............... page 11 Maintenance................page 12-13 Troubleshooting................
  • Page 5: Equipment Description

    Equipment Description The Groen TDB(C) is a table top, tilting, steam jacketed kettle with a thermostatically controlled, self-contained, electrically-heated steam supply and appropriate controls, mounted on a sturdy base. The Model TDB(C) is available in 20, 24, 40 and 48-quart capacities (18.8, 22.6, 37.6 and 45.3 liters).
  • Page 6: Inspection & Unpacking

    Inspection & Unpacking CAUTION The unit will arrive in a heavy shipping crate and will be attached to a skid. Immediately SHIPPING STRAPS ARE UNDER TENSION upon receipt, inspect the carton carefully for exterior damage. AND CAN SNAP BACK WHEN CUT. TAKE CARE TO AVOID PERSONAL INJURY OR Carefully remove the upper portion of the crate to free the unit on its skid.
  • Page 7: Installation

    Installation WARNING The Groen Kettle is provided with complete internal wiring. It is ready for immediate INSTALLATION OF THE KETTLE MUST connection. A wiring diagram is provided in this manual and on the inside of the BE DONE BY PERSONNEL QUALIFIED TO control housing service panel.
  • Page 8: Initial Start-Up

    OFF. If the unit functions as described above, it is ready for use. If the unit does not function as intended, contact your local Groen Certified Service Agency. A simple turn of the thermostat controls the TDB and TDBC kettle.
  • Page 9: Operation

    Operation WARNING CE units have three lights on the Control Panel. The POWER (green) indicator light AVOID ALL DIRECT CONTACT WITH HOT comes on when the the unit is turned on. It indicates that power is being supplied SURFACES. DIRECT SKIN CONTACT to the unit.
  • Page 10 Operation WARNING WHEN TILTING KETTLE Basket Insert 1) WEAR PROTECTIVE OVEN MITT AND An optional kettle basket insert can assist in cooking water-boiled products PROTECTIVE APRON. including eggs, potatoes, vegetables, shell fish, pasta and rice. The nylon mesh liner must be used when cooking product smaller than the mesh size of the 2) USE DEEP CONTAINER TO CONTAIN AND basket, which is approximately 1/4”...
  • Page 11: Sequence Of Operation

    Sequence of Operation The following “action-reaction” outline is provided to help understand how the kettle works. When the operator starts up the kettle by turning on the power switch and the operating the thermostat dial from “O” to a desired setting, the thermostat switch closes.
  • Page 12: Maintenance

    Then release the chain and let the valve snap shut. If the valve does not activate, (there is no evidence of discharge, or the valve leaks) stop using the kettle immediately and contact a qualified Groen service representative.
  • Page 13 Vacuum” to remove air from kettle jacket. Water Treatment Procedure Obtain water treatment compound and a PH test kit from your authorized Groen parts distributor. Fill the mixing container with the measured amount of water required. (See the table at right). Use distilled water.
  • Page 14: Troubleshooting

    Troubleshooting Your kettle is designed to operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. Wiring diagrams are furnished inside the service panel. X indicates items which must be performed by an authorized technician.
  • Page 15: User Instructions

    VERY HOT and will cause burns if touched accidentally. IMPORTANT: The Groen Steam Jacketed Kettle you have just purchased has been handcrafted from the finest materials, meticulously inspected, and carefully tested to ensure that you receive the best possible product.
  • Page 16: Operational & Maintenance Safety

    Operational & Maintenance Safety WARNING OPERATION INSTALLATION OF THE UNIT MUST BE DONE Initial Operational Readiness Check BY PERSONNEL QUALIFIED TO WORK WITH After the TDB(C) Kettle has been installed according to service and installation ELECTRICITY AND PLUMBING IN instructions, perform initial start-up as a test, to ensure that the unit is operating ACCORDANCE WITH ALL APPLICABLE CODES.
  • Page 17 Operational & Maintenance Safety WARNING When the temperature of the steam jacket reaches the value corresponding to DO NOT STAND IN FRONT OF THE KETTLE the dial setting, the thermostat switch opens. This turns off the heating indicator BODY WHEN TILTING IT. BE CAREFUL TO light and causes the contactors to open, stopping the power to the heaters.
  • Page 18: Cleaning

    If there is difficulty removing mineral deposits or a film left by hard water or food residues, clean the kettle thoroughly and then use a deliming agent, like Groen Delimer/Descaler (Part Number 114800), in accordance with the manufacturer’s directions. Rinse and drain the unit before further use.
  • Page 19: Parts Lists

    Parts List Description Part # COVER, THERMOSTAT 114830 KNOB, THERMOSTAT 122054 NUT, HEX 1/2-13 SS 005603 WASHER LOCK 1/2 SS 005657 WELDMENT, PEDESTAL - TDB 122388 LIQUID LEVEL INDICATOR 108554 ASSEMBLY, GEAR CARRIER 124741 SHAFT, WORM 122374 GEAR, WORM 128001 ASSEMBLY, GEAR SECTOR 128028 ASSEMBLY, HANDWHEEL...
  • Page 20 Parts List Description Part # PRESSURE SWITCH 096963 THERMOSTAT 012313 WATER LEVEL ELECTRODE 015589 BRACKET 137736 COVER* 003141 GASKET, BOTTOM COVER* 137969 SCREW, ¼-20 X 1 ½”* 012597 GASKET, BOTTOM COVER 137968 SCREW* HEATER JUMPER WIRE 171889 *Item not depicted/called out in drawing or photographs OM-TDB/TDBC-CE...
  • Page 21 Parts List Description Part # GAUGE, COMPOUND 084208 PRESSURE W/DUAL VALVE, PRESSURE RELIEF 50 141360 PSI, 1/2” NPT (PED) ASSY, WATER FILL SUB 137438 ELBOW, 3/4” NPT 90 DEG 010668 STREET BRASS *Item not depicted/called out in drawing or photographs OM-TDB/TDBC-CE...
  • Page 22 Electrical Parts List 400/230V with Neutral & 240V without Neutral Description Part # ASM, ELECTRICAL MOUNT- 148981 ING BRACKET WATER LEVEL CONTROL 148323 BOARD MICRO SWITCH, 15 AMP 002982 125/250 VAC TERMINAL BLOCK 4 POLE 088214 85 AMP #14-4 CONTACTOR 50 AMP RES 4 119811 POLE FUSE HOLDER TYPE 3 AG...
  • Page 23: Wiring Diagram

    Wiring Diagram 400/230 V with Neutral (Wye) OM-TDB/TDBC-CE...
  • Page 24 Wiring Diagram 240V 3-Phase without Neutral (Delta) OM-TDB/TDBC-CE...
  • Page 25 Wiring Diagram 240V 1-Phase without Neutral (Delta) OM-TDB/TDBC-CE...
  • Page 26: Service Log

    Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Maintenance Performed Performed By OM-TDB/TDBC-CE...

This manual is also suitable for:

Groen tdbcce seriesGroen tdbc-20Groen tdbc-40

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