Gardner Denver Elmo Rietschle C-VLR 60 Manual

Gardner Denver Elmo Rietschle C-VLR 60 Manual

Vacuum pump

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Edition: 3.11.2016 · BA 880-EN
Original Operating Instructions
C-VLR 60 | 100 | 150 | 251
Vacuum pump
C-Series
C-Series
Claw

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Summary of Contents for Gardner Denver Elmo Rietschle C-VLR 60

  • Page 1 Edition: 3.11.2016 · BA 880-EN Original Operating Instructions C-VLR 60 | 100 | 150 | 251 Vacuum pump C-Series C-Series Claw...
  • Page 2: Table Of Contents

    Re-commissioning ............www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 3 Technical Data ............. . www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 4: Foreword

    EU Directive 2011/65/EU (RoHS II) — Abbreviations Fig. Figure C-VLR Vacuum pump Suction capacity mbar (abs.) Final vacuum, operating vacuum Picture shows possibly optional asseccories Directives, standards, laws See Conformity Declaration www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 5: Symbols And Meaning

    EN ISO 3744. Copyright Passing on or copying this document, using and providing information on its contents are prohibited unless expressly permitted. Contraventions will lead to claims for damages. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 6: Safety

    This applies for example to: • Symbols for connections • Data and motor data plate • Instruction and warning plates The operator is responsible for observing local regu- lations. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 7: Designated Use

    • Using the machine in non-commercial plants if the necessary precautions and protective meas- ures have not been taken in the plant • installing in environments that are at risk of ex- plosions • Using the machine in areas with ionising radia- tion • Modifications to the machine and accessories www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 8: Personal Qualifications And Training

    • People must not be endangered by the free extraction or discharge of pumped media • Risks arising from electrical energy must be eliminated • The machine may not get in contact with flam- mable materials. Risk of fire due to hot surfaces, output of hot pumped media or cooling air www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 9: Safety Instructions For Installing, Commissioning And Maintenance

    The manufacturer's guarantee or warranty will no longer apply in the following cases: • Improper use • Not complying with these instructions • Operation by insufficiently qualified staff • using spare parts that have not been approved by gardner Denver Schopfheim gmbH • Unauthorised modifications to the machine or the accessories supplied by gardner Denver Schopfheim gmbH www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 10: Transport, Storage And Disposal

    Tighten the eyebolt (Fig. 1/1) firmly. b) The machine must be suspended on the eyebolt using the lifting device for lifting and transport- ing. Fig. 1 Lift and transport Eyebolt www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 11: Storage

    Parts subject to wear and tear (marked as such in the spare parts list) are special waste and must be disposed of in accordance with the national and local waste laws. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 12: Set Up And Operation

    Rotation direction plate Cooling air-inlet Drive motor Cooling air outlet Motor data plate Oil filling point Hot surfaces > 70 °C Oil sight glass Intake filter Oil discharge point Exhaust silencer www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 13 Rotation direction plate Cooling air-inlet Drive motor Cooling air outlet Motor data plate Oil filling point Hot surfaces > 70 °C Oil sight glass Terminal box Oil discharge point Exhaust silencer www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 14 Vacuum regulating valve Rotation direction plate Cooling air-inlet Drive motor Cooling air outlet Hot surfaces > 70 °C Oil filling point Terminal box Oil sight glass Exhaust silencer Oil discharge point www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 15: Data Plate

    (Fig. 3/F). The C-VLR is driven by standard flanged three phase motors via a clutch (with an elastomer component). A vacuum control valve (Fig. 3/C) allows setting of the desired vacuum. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 16: Areas Of Application

    For such operating conditions contact the manufac- turer. If it is installed in the open air the unit must be pro- tected from environmental influences, (e.g. by a pro- tective roof). www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 17: Installation

    It is possible to install the machine on a firm base without anchoring. When installing on a sub- structure we recommend fixing with flexible buffers. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 18: Connecting Pipes

    (Fig.. 2/C... 4/C) as shown on the symbol fitted to the button. NotiCe Do not operate without the standard control and relief valve If the permissible vacuum is exceeded (see data plate) the machine may be damaged. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 19: Filling With Lubricating Oil

    The conditions at the place of installation must meet the technical details on the motor type plate. Without derating the following conditions are permissible: • ± 5 % voltage deviation • ± 2 % frequency deviation www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 20: Commissioning And Decommissioning

    NotiCe Wait until the machine stops The machine must only be switched on again after it stops. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 21: Checking The Rotation Direction

    See also Section 3.2.1, Page 11 Re-commissioning a) Check the condition of the machine (cleanliness, cabling etc.). For installation see Section 5, Page 17 For commissioning see Section 6.1, Page 20 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 22: Maintenance And Repair

    C-VLR 60: Clean or replace filter cartridge 7.2.2 Depending on how dirty the C-VLR 100 - 251: Clean micro filter discharged medium is At least once a year Check for clutch wear 7.2.3 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 23: Changing The Oil

    Designation as per DIN 51502: CLP HC 150. We recommend the following brands of oil: GEAR- LUBE 150 or GEAR-LUBE 220 (Variant 31+32) or equivalent oil of other manufacturers (see also oil recommendation plate (Fig. 6/M)). www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 24: Air Filtering

    Therefore, when cleaning with compressed air always wear goggles and a dust mask. Fig. 8 Purging filter cartridge Filter cartridge Compressed air www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 25: Clutch

    Re-assemble in reverse order. Fig. 10 Coupling C-VLR 100 - 251 Clutch sprocket Motor Fan housing Clutch half on the motor side Screws www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 26: Repair/ Service

    The declaration of harmlessness is part of the supplier's documentation. b) After a repair or re-commissioning, the actions listed under "Installation" and "Commissioning" must be carried out as for initial commissioning. Fig. 11 Declaration of harmlessness 7.7025.003.17 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 27: Spare Parts

    Only use original spare parts or parts approved by the manufacturer. The use of other parts may lead to malfunctions and invalidate liability or the guarantee for any consequences arising. Fig. 13 Website http://www.service-er.de www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 28: Malfunctions: Causes And Elimination

    Ser- vice The control valve is vibrating Replace the valve Section 7.4 Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 29: Technical Data

    1060 Width Height Vacuum connection Exhaust air-outlet Oil fill quantity 0.55 * The length and the weight may differ from the information listed here depending on the motor manufac- turer. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 30 D 880-31 ➝  C-VLR 60 (31), 100 (31), 150 (31) • Download the PDF file: http://www.gd-elmorietschle.com ➝  Downloads ➝  Product Documents ➝  C-Series  ➝  Data Sheets NotiCe Subject to technical changes! Fig. 14 Data sheet (example)  www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 32 Denver Schopfheim gmbH Roggenbachstraße 58 79650 Schopfheim · Germany Phone +49 7622 392-0 Fax +49 7622 392-300 Elmo Rietschle is a brand of gardner Denver‘s Industrial Products Division and part of Blower Operations.
  • Page 33 EC - declaration of conformity 2006/42/EC Hereby the manufacturer Gardner Denver Schopfheim GmbH Postfach 1260 confirms: D-79642 Schopfheim that the machine: vacuum pump of the: Series: C-VLR Type: C-VLR 60, C-VLR 100, C-VLR 120, C-VLR 150, C-VLR 250, C-VLR 251,...
  • Page 34 Company: Street: Post code/ Town: Phone: Fax: Name (in capitals) Position: Company stamp: Date: Legally binding signature: TOS no. / Index: 7.7025.003.17 / 03 Office responsible: GS File management: ..\7702500317.xls Gardner Denver Schopfheim GmbH Postfach 1260 D-79642 Schopfheim...

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