Cornelius McDonald's QLT-2000 HC Installation & Service Manual
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Cornelius McDonald's QLT-2000 HC Installation & Service Manual

Cornelius McDonald's QLT-2000 HC Installation & Service Manual

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OPERATORS,
INSTALLATION &
SERVICE MANUAL
MODEL Q
QLT-2000 HC & QLT-2000
IMI CORNELIUS INC
E
UEST
LITE
.
Publication Number: 620054882
Release Date: 9-3-2013
Revision: B

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  • Page 1 OPERATORS, INSTALLATION & SERVICE MANUAL MODEL Q UEST LITE QLT-2000 HC & QLT-2000 IMI CORNELIUS INC Publication Number: 620054882 Release Date: 9-3-2013 Revision: B...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety Instructions..............3 Read and Follow ALL Safety Instructions .
  • Page 3 Daily maintenance tasks ............21 Wiring Drawing for Quest Elite QLT-2000 HC .

  • Page 4: Safety Instructions

    RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE. AFETY RECAUTIONS This unit has been specifically designed to provide protection against personal injury. To ensure continued protec- tion observe the following: © 2011-2013, IMI Cornelius Inc. - 1 - Publication Number: 620054882...

  • Page 5: Shipping And Storage

    Do not damage the refrigeration circuit. WARNING: Do not use electrical appliances inside the food storage compartments of the appliance, unless they are of the type recommended by the manufacturer. Publication Number: 620054882 - 2 - © 2011-2013, IMI Cornelius Inc.

  • Page 6: Unit Specifications

    Model QUEST ELITE QLT - 2000, 220 VAC, 2.25 amps, 1 phase 60 hertz, 6.00 oz. (170gms) R-134a refrigerant. Test press: High side 400 psi (2757.9 kilopascals), (27.6 bar). Low side 88 psi (606.7 kilopascals), (6.1 bar). © 2011-2013, IMI Cornelius Inc. - 3 -...

  • Page 7: Receiving

    Recommended Clearance 12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circulation and 4”(10.16cm) at the sides of the unit. Publication Number: 620054882 - 4 - © 2011-2013, IMI Cornelius Inc.

  • Page 8: Electrical Connection

    Install the Water Booster system on the dedicated Quest Elite Water supply line.Preferred location is in the Back Room Area and close to water- gas and/or electricity supply. Electric Booster Installation Details Gas-operated Booster Installation Details © 2011-2013, IMI Cornelius Inc. - 5 - Publication Number: 620054882...

  • Page 9: Booster Installation Notes

    B. When securing flare nut, use backup wrench on male side of the inlet fitting (unit side) to prevent twisting of the copper tube inside the unit and/or possible damage to the water strainer/solenoid. Publication Number: 620054882 - 6 - © 2011-2013, IMI Cornelius Inc.

  • Page 10: Flushing The System

    8. Install the red cap onto the filling tube and replace the tube into the bracket. 9. Allow the cabinet to reach 4° C prior to loading any concentrate into the cabinet. This takes approximately 1 hour. © 2011-2013, IMI Cornelius Inc. - 7 - Publication Number: 620054882...

  • Page 11: Programming The Portion Control

    NOTE: Do not pull the silicone tube to guide the pouch into the pouch holder. Tilt the pouch holder forward while pushing the connector and tube into the proper slot position. Publication Number: 620054882 - 8 - © 2011-2013, IMI Cornelius Inc.

  • Page 12: Loading With Concentrate Pouches - 3.0 & 4.5 Liters

    1. Place the pouch holder on its side onto the counter and open the pouch holder by pushing the sides of the holder slightly inwards (see arrows). Simultaneously swing open the lid. If applicable, remove the empty pouch and discard it. © 2011-2013, IMI Cornelius Inc. - 9 - Publication Number: 620054882...
  • Page 13 Do not pull on the silicone tube. Load the concentrate pouch properly into the pouch holder. Avoid trapping concentrate in the corners. 4. Close the pouch holder lid. Publication Number: 620054882 - 10 - © 2011-2013, IMI Cornelius Inc.

  • Page 14: Connecting The Silicone Tube Onto The Mixing Chamber

    1. Remove the nozzle with the static mixer and remove the mix- ing chamber and place it onto the drip tray. 2. Position the silicone tube into the pump. © 2011-2013, IMI Cornelius Inc. - 11 - Publication Number: 620054882...
  • Page 15 Make sure that the lid of the mixing chamber is properly installed and screwed on tight.  Failure doing so will cause the entire chamber to flood with drinks and eliminate the anti-splattering effect. Publication Number: 620054882 - 12 - © 2011-2013, IMI Cornelius Inc.
  • Page 16 2 seconds to prime the mixing system 8. If only water flows from the nozzle, check the RUN/FLUSH switch on the pump platform. Make sure it is placed in the RUN position. © 2011-2013, IMI Cornelius Inc. - 13 - Publication Number: 620054882...

  • Page 17: Planned Maintenance

    7. Wipe down the outside of the cabinet and the splash panel with a clean, sanitized towel sprayed with McD APSC solution. Place the towel in the soiled towel bucket. Publication Number: 620054882 - 14 - © 2011-2013, IMI Cornelius Inc.

  • Page 18: Weekly - Sanitizing Dispense Parts

    7. Wipe down the outside of the cabinet and the splash panel with a clean, sanitized towel sprayed with McD APSC solution. 8. Press the dispense button to fill a small cold-drink cup with juice. Discard the juice. © 2011-2013, IMI Cornelius Inc. - 15 - Publication Number: 620054882...

  • Page 19: Weekly - Checking Ratios

    Push the Cancel/Pour button for 1 second to prime the splitter tube and fill it with concentrate. 6. Place the RVC onto the drip tray with the water and concentrate chambers locat- ing under the splitter tubes. Publication Number: 620054882 - 16 - © 2011-2013, IMI Cornelius Inc.
  • Page 20 12. Replace the mixing chambers and reconnect them to the concentrate pouch tubes. 13. Reinstall the parts in the juice dispenser. 14. Sanitize the syrup splitter and put it aside in a safe and clean location. © 2011-2013, IMI Cornelius Inc. - 17 - Publication Number: 620054882...

  • Page 21: Monthly - Clean The Air Condenser Filter

    3. Place the filter on a clean, sanitized towel to allow it to air dry. 4. Replace the filter on the rear panel of the juice dispenser. Semi-Annually - Clean the Water Inlet Strainer 1. Pull the AC plug from the wall outlet Publication Number: 620054882 - 18 - © 2011-2013, IMI Cornelius Inc.

  • Page 22: Daily Maintenance Tasks

    BE 20 M1....... . Clean condenser filter © 2011-2013, IMI Cornelius Inc.
  • Page 23 The following tables contain trouble-shooting information intended to aid an experienced service person in diagnos- ing operational problems that may occur. For further assistance, contact the IMI Cornelius Customer Services department at 800-238-3600 between the hours of 7:30A.M. and 5:00P.M. Central Standard Time. You must have the model and serial number (Located on the right side of the dispenser) when calling.
  • Page 24 C. Improperly thawed concentrate. BRIX changes ° C. Concentrate should be 35 to 40 F (1.7 to as concentrate temperature changes (concen- ° C) prior to loading. trate becomes thinner as temperature rises) © 2011-2013, IMI Cornelius Inc. - 21 - Publication Number: 620054882...
  • Page 25 Water leaking from the A. The O-ring from the cabinet quick connec- A. replace the O-ring cabinet through the cabi- tor might be damaged or missing. net drain into the drip tray. Publication Number: 620054882 - 22 - © 2011-2013, IMI Cornelius Inc.

  • Page 26: Wiring Drawing For Quest Elite Qlt-2000 Hc

    Quest Elite QLT 2000 HC & Quest Elite QLT 2000 QLT-2000 HC IRING RAWING FOR UEST LITE Figure 2. System Wiring Diagram © 2011-2013, IMI Cornelius Inc. - 23 - Publication Number: 620054882...

  • Page 27: Wiring Drawing For Quest Elite Qlt-2000

    Quest Elite QLT 2000 HC & Quest Elite QLT 2000 QLT-2000 IRING RAWING FOR UEST LITE Figure 3. System Wiring Diagram Publication Number: 620054882 - 24 - © 2011-2013, IMI Cornelius Inc.
  • Page 28 Quest Elite QLT 2000 HC & Quest Elite QLT 2000 Figure 4. Main Electrical Box Wiring Diagram © 2011-2013, IMI Cornelius Inc. - 25 - Publication Number: 620054882...

  • Page 29: Qlt 2000 Hc & Qlt 2000 Final Assembly

    Screw MA #8-32 TRPH 16 SS 620053167 Holder Assy Pouch 6.5L Qst QLT 620047429 Brkt, Drip Tray, Right,Qst 2/4 FL 620051660 Holder Assy Pouch Qst QLT 620047428 Brkt, Drip Tray, Left, Qst 2/4 FL Publication Number: 620054882 - 26 - © 2011-2013, IMI Cornelius Inc.
  • Page 30 Kit, Conversion PC to PB, QSTE 2FL 620047759 Seal, Door, Quest Elite, 2FL 729011219 (Not Shown) 720500713 Switch Cut off 10 A MOM E6900A Label Triangle Nozzle Indicator Mirror 620049097 Finish QST2 2/4FL © 2011-2013, IMI Cornelius Inc. - 27 - Publication Number: 620054882...

  • Page 31: Cabinet Assembly Reference

    Guard, Fan EBM 9000 & 4000 720200206 Fitg Insrt 3/8"NPT PP Cabinet Heat Exchanger, Quest Elite, 620049556 620047775 Brkt Hinge QST2 2FL/4FL 720509206 Fitting Push, Union Elbow, 3/8”X 1/2” LG Publication Number: 620054882 - 28 - © 2011-2013, IMI Cornelius Inc.

  • Page 32: Tank Cover Assembly

    Part No. Description 720501502 Coil, Water, QUEST 2, 2FL 729011222 Kit Service Ice Probe Assy QSTE 2FL 620049563 Coil, Refrigeration QUEST Elite 2FL 720521000 Box Elec Asy Dc QST2 QLT © 2011-2013, IMI Cornelius Inc. - 29 - Publication Number: 620054882...

  • Page 33: Refrigeration Frame Assembly Qlt 2000 Hc

    Tank Cover Assembly, Quest Elit, 2FL 317781000 Bushing, Split 440000901 Control Ice Bank 230V Global 08474 Clip Spring Valve Water W/Solenoid, Quest Elite, 620047891 2/4FL 620052155 Suction Hx Assembly, Quest Elite 2FL Publication Number: 620054882 - 30 - © 2011-2013, IMI Cornelius Inc.

  • Page 34: Refrigeration Frame Assembly Qlt 2000

    Bushing, Split 08474 Clip Spring 729011138 Kit GIBC Field Quest (Not Shown) Suction HX Assembly, Quest Elite 440000901 Control Ice Bank 230V Global 620051406 440000902 Control Ice Bank 120/60 QST © 2011-2013, IMI Cornelius Inc. - 31 - Publication Number: 620054882...

  • Page 35: Platform Assembly Qlt

    Bracket Water Adjustment Cover QS 45048 Washer Latch #2 MED 07115001 Screw TF 8-32 TRPH 12SS 45364001X Chamber Mixing Assembly QLT 180 Day Chamber Mixing Assy QLT MCD Anti- 620054378 splatter Publication Number: 620054882 - 32 - © 2011-2013, IMI Cornelius Inc.

  • Page 36: Valve Block Assembly

    Sleeve & Piston Asy Water Ceramic 48979103 (Include items 16, 17&18) 19695001 Guide 7245699 Flow Control/Bonnet Assembly 620710107 Gasket FFV/SEV 48258005 Spring, Zero, FFV 45518 Bracket, Valve Block 45587 Hold Down Washer © 2011-2013, IMI Cornelius Inc. - 33 - Publication Number: 620054882...

  • Page 37: Electrical Box Assembly

    Label Fuse Rating 59328001 Fuse 6.25 AMP 250V SLJ Wire Harness Internal Electrical Box 7245059 Fuse Holder 720522003 QST 2000 QLT 734801 Rivet, Pop 720521001 Electrical Box Quest 2000 Publication Number: 620054882 - 34 - © 2011-2013, IMI Cornelius Inc.

  • Page 38: Pouch Holder Assembly

    Pouch Holder 6.0 liters – Stainless Steel (for 3 + 6 L) 620053164 Pouch Holder 4.5 liters – Stainless Steel (for 2 x 4.5 L) 620051471 Pouch Holder Shelf – Universal McDonald’s © 2011-2013, IMI Cornelius Inc. - 35 - Publication Number: 620054882...

  • Page 39: Recommended Spare Parts Based On 10 Units

    620054208 60HZ 48520001 Coil, 24 VDC, Valve Block Overld,OLP , Comp, AEA 3417 YXD 620054209 Spool & Sleeve Assembly W/31525- 48979103 220V/60HZ 060 O-Ring 440000902 Global Ice Bank Control Publication Number: 620054882 - 36 - © 2011-2013, IMI Cornelius Inc.
  • Page 40 Flush Orang Juice System Daily BE 20 D1 To break the bacteria cycle and maintain food quality Time required 1 minute to prepare 5 minutes to complete Time of day At close For 24-hour restaurants: during low-volume periods when regular menu is being served Hazard icons Tools and supplies Bucket,...
  • Page 41 Sanitize Orange Juice System Weekly BE 20 W1 To break the bacteria cycle and maintain food quality Time required 5 minutes to prepare 15 minutes to complete Time of day At close For 24-hour restaurants: During low-volume periods when regular menu is being served Hazard icons Tools and supplies Bucket,...
  • Page 42 Sanitize Orange Juice System (Continued) Weekly BE 20 W1 Disassemble the mixing chambers Reinstall nozzles and static Screw off the lids mixers. counter-clock-wise from Reinstall the parts in the the mixing chambers juice dispenser. bodies prior to sanitizing. Wash, rinse, and sanitize mixing chamber, nozzle, and static mixer.
  • Page 43 Weekly BE 20 W2 Check Orange Juice Ratio To ensure the orange juice dispenser is mixing orange juice correctly Time required 1 minute to prepare 5 minutes to complete if no adjustments are required Time of day At open For 24-hour restaurants: during low-volume periods Hazard icons Tools and supplies...
  • Page 44 Weekly BE 20 W2 Check Orange Juice Ratio Continued Remove the splitter Dispense Water and Remove the splitter Concentrate into the RVC assembly and clean before putting aside. Push the Cancel/Pour button until approx. 300 ~ 350 ml of water has dispensed into the RVC water chamber.
  • Page 45 Monthly BE 20 M 1 Sanitize Orange Juice System To prevent overheating that would damage equipment or affect cooling capacity and drink temperature Time required 5 minutes to prepare 5 minutes to complete Time of day At close For 24-hour restaurants: during low-volume periods when regular menu is being served Hazard icons Tools and supplies...
  • Page 47 IMI Cornelius Inc. www.cornelius.com...

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Mcdonald's qlt-2000

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