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Cornelius LOOP Pro Installation And Service Manual
Cornelius LOOP Pro Installation And Service Manual

Cornelius LOOP Pro Installation And Service Manual

Overcounter cooler

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Installation and service manual
Overcounter cooler
LOOP Pro

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Summary of Contents for Cornelius LOOP Pro

  • Page 1 Installation and service manual Overcounter cooler LOOP Pro...
  • Page 2 Legal notice Installation and service manual (Original) Document no.: TD1019100 Overcounter cooler Unit ID no.: 2210027xx LOOP Pro Version Date of issue: 21/05/2021 Revision status: Index 1 Protection notices (in accordance with DIN ISO 16016:2017-08) The reproduction, distribution and utilisation of this document as well as the communication of its contents is prohibited, unless expressly permitted.
  • Page 3 ............Thawing the ice build-up Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100...
  • Page 4 ............10.3 Cable diagram/circuit diagram Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 5 Improper use of the unit and unauthorised modifications to the unit and its components may cause personal injury and equipment damage for which Cornelius Deutschland GmbH shall assume no liability. Improper use of the unit is prohibited. You can find further information about the improper use of the unit – and the meaning of improper use – in the overcounter cooler operator manual, document no.
  • Page 6 When installing cables, be mindful of any bending radiuses that the manufacturer may have specified. • To fix cables in place using cable ties, use the mounting bases provided. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 7 Transport and packaging Choose a suitable packaging when returning the unit itself or one of its components to Cornelius Deutschland GmbH, e.g. for repairs. In particular, make sure that the unit and any components are protected from shock/impact, moisture, dirt and electrostatic discharge (ESD).
  • Page 8 16 Ice build-up probe 1. Information on the dispensing valves installed on your unit can be found in the binding documentation for the respective dispensing valve. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100...
  • Page 9 Dispensing valves NOTICE! Information on the dispensing valves installed on your unit can be found in the binding documentation for the respective dispensing valve. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro Version 21/05/2021, Index 1...
  • Page 10 NOTICE! Information on the dispensing valves installed on your unit can be found in the binding documentation for the respective dispensing valve. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 11 Labelling positions NOTICE! The applicable operator manual includes illustration of the labelling positions for this unit; see the document “Overcounter cooler operator manual”, document no. TD1019000. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro...
  • Page 12 NOTICE! Information on the dispensing valves installed on your unit can be found in the binding documentation for the respective dispensing valve. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 13 Risk of death from electric shock! The mains plug may still have residual current. • Wait a minimum of 1 minute before continuing work on the unit. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro...
  • Page 14 3. Close the valve of the water supply; see documentation on the water system. 4. Open a dispensing valve for approx. 1 second (see dispensing valve documentation). Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100...
  • Page 15 If the unit is intended for operation by untrained staff, the installation location must be selected in such a way that the unit can be supervised by trained staff. The unit must be set up on a horizontal surface. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100...
  • Page 16 4. Saw the opening for the tubes and cables into the supporting structure as indicated on the drill template. 5. Remove any dirt or dust from the supporting structure. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100...
  • Page 17 7. Perform a visual inspection. See the document “Overcounter cooler operator manual”, Fig. 9 Document no.: TD1019000. 8. Put the unit into service (“commissioning”); see chapter 8.1. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro...
  • Page 18 4. Position the drip tray in the drip tray frame. Fig. 12 5. Position the grill in the drip tray. Fig. 13 Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 19 (Fig. 18/1). 7. Pull the drain fitting (Fig. 18/1) through the opening of the bottom of the unit in an upward motion. Fig. 18 Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro Version 21/05/2021, Index 1...
  • Page 20 4. Open the CO bottle valve; see the document on the CO system. 5. Start up the unit; see chapter 8.1. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 21 Overcounter cooler, interior Change the water in the water bath; see chapter As required Overcounter cooler, interior Thaw the ice build-up; see chapter 6.6 Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro Version 21/05/2021, Index 1...
  • Page 22 8. Depressurise the cleaning container and the tubes by using the pressure relief valve on the cleaning container. 9. Fill the cleaning container with clear water. step 10 Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 23 6. Mount the cover; see chapter 7.11. Finishing tasks 1. Mount the front panel; see chapter 7.4. 2. Start up the unit; see chapter 8.1. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro Version 21/05/2021, Index 1...
  • Page 24 4.1 1. Wait until the ice has completely thawed. 2. Drain the water from the water bath; see chapter 6.3. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 25 Tubing clamp 220113421 1. Remove the drain set; see chapter 5.6. 2. Mount the new drain set; see chapter 5.4. Fig. 26 Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro Version 21/05/2021, Index 1...
  • Page 26 1. Remove the front panel; see the document “Overcounter cooler operator manual”, document no. TD1019000. 2. Mount the new front panel; see the document “Overcounter cooler operator manual”, document no. TD1019000. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100...
  • Page 27 6. Connect the electrical cable (Fig. 33/3) (cable no. 2) of the key switch (Fig. 33/1). Finishing tasks Fig. 33 1. Mount the promotional panel; see chapter 7.7. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro...
  • Page 28 4. Push the lamp (Fig. 35/1) into the lamp socket (Fig. 35/2). Fig. 35 Finishing tasks 1. Mount the promotional panel; see chapter 7.7. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 29 5. Attach the cover (Fig. 39/2) on the unit using the fastening bolts (Fig. 39/1). Finishing tasks 1. Mount the promotional panel; see chapter 7.7. Fig. 39 Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro...
  • Page 30 6. Connect all electrical cables to the transformer (Fig. 42/1). Finishing tasks Fig. 42 1. Mount the promotional panel; see chapter 7.7. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 31 CO system. 5. Open the CO bottle valve; see the document on the CO system. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro Version 21/05/2021, Index 1...
  • Page 32 4. Disconnect the carbonator pump (Fig. 47/3) from the carbonator pump motor (Fig. 47/1). 5. Lift the carbonator pump (Fig. 47/3) out of the unit. Fig. 47 Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 33 12. Connect the water outlet line (Fig. 46/2) to the carbonator pump (Fig. 46/1) with the assistance of the coupling. Finishing tasks 1. Mount the pressure switch; see chapter 7.15. 2. Mount the air duct; see chapter 7.16. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro...
  • Page 34 CO system. 4. Open the CO bottle valve; see the document on the CO system. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 35 9. Connect the cable (Fig. 52/3) of the fan (Fig. 52/1) to the electrical assembly. 10. Attach the cover (Fig. 52/2) of the electrical assembly. Finishing tasks 1. Mount the air duct; see chapter 7.16. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro...
  • Page 36 6. Connect the electrical cables (Fig. 57/2) of the starter relay (Fig. 57/1). 7. Attach the cover (Fig. 56/2) of the electrical assembly. Finishing tasks Fig. 57 1. Mount the cover; see chapter 7.11. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 37 8. Connect all electrical cables and plugs of the control system (Fig. 59/1). Fig. 60 9. Close the cover (Fig. 58/1) of the control system. Finishing tasks 1. Mount the cover; see chapter 7.11. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro Version 21/05/2021, Index 1...
  • Page 38 11. Connect the plug (Fig. 61/1) of the agitator motor to the control system (Fig. 61/2). Finishing tasks 1. Mount the cover of the control system; see chapter 7.22. 2. Mount the cover; see chapter 7.11. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 39 -IN line (Fig. 64/1) with the bolted connection (Fig. 64/2). Finishing tasks 1. Mount the agitator motor; see chapter 7.23. 2. Mount the air duct; see chapter 7.16. Fig. 66 Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro Version 21/05/2021, Index 1...
  • Page 40 4. Remove the fastening bolts (Fig. 69/5) from the solenoid valve (Fig. 69/2). 5. Lift the solenoid valve (Fig. 69/2) with the non-return valve (Fig. 69/4) out of the unit. Fig. 69 Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 41 Replace any damaged seals (Fig. 72/2). Finishing tasks 1. Mount the solenoid valve for the carbonator tank; see chapter 7.26. Fig. 72 Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro Version 21/05/2021, Index 1...
  • Page 42 Finishing tasks 1. Mount the solenoid valve for the carbonator tank; see chapter 7.26. 2. Mount the cooling system support; see chapter 7.24. Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 43 7. Connect the plug (Fig. 76/1) of the level electrode (Fig. 76/2). Fig. 78 Finishing tasks 1. Mount the cover; see chapter 7.24. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro Version 21/05/2021, Index 1...
  • Page 44 3. Attach the new drain valve (Fig. 80/1) to the carbonator tank (Fig. 80/2) by turning it. Finishing tasks 1. Mount the cooling system support; see chapter 7.24. Fig. 80 Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 45 2. Mount the non-return valve CO2-IN; see chapter 7.29. 3. Mount the non-return valve for carbonator tank; see chapter 7.27. 4. Mount the level electrode; see chapter 7.30. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100...
  • Page 46 If necessary, fill up the water bath with tap water. 3. Mount the front panel; see chapter 7.4. 4. Remove the cover; see chapter 7.11. Fig. 83 Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 47 18. Turn the key switch (Fig. 86/1) to position “I”. 19. Position the drip tray on the unit. 20. Clean the tubes; see chapter 6.2. Fig. 86 Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro...
  • Page 48 13. Mount the cover; see chapter 7.11. 14. Clean the unit, assemblies and components; see the document “Overcounter cooler operator manual”, document no. TD1019000. Fig. 87 Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 49 NOTICE! Information on faults and troubleshooting of the dispensing valves installed on your unit can be found in the relevant binding documentation for the valves. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro...
  • Page 50 Air in the carbonator tank Bleed the carbonator tank; see chapter 6.5 supply is contaminated Clean the CO supply; see chapter 6.2 Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 51 Crushed ice in the cup may also cause decarbonisation. When the finished beverage comes into contact with sharp-edged ice, CO is released from the dispensed drink. Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro...
  • Page 52 Applicable documents Applicable documents 10.1 Flowchart Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 53 Applicable documents 10.2 Declaration of conformity Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro Version 21/05/2021, Index 1...
  • Page 54 Applicable documents 10.3 Cable diagram/circuit diagram Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 55 Applicable documents Cornelius Deutschland GmbH Installation and service manual Overcounter cooler Document no.: TD1019100 LOOP Pro Version 21/05/2021, Index 1...
  • Page 56 Applicable documents Installation and service manual Overcounter cooler Cornelius Deutschland GmbH LOOP Pro Document no.: TD1019100 Version 21/05/2021, Index 1...
  • Page 57 Cornelius Deutschland GmbH Tel.: +49 (0) 21 73 / 79 3 – 0 Carl-Leverkus-Str. 15 Fax: +49 (0) 21 73 / 77 4 – 38 40764 Langenfeld E-Mail: info@cornelius.com Germany...