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DOL 635 • DOL 639
Production Controller
Technical Manual
English For other language variants of this document we refer to:
Español Para otras variantes del idioma de este documento, visite:
Français Pour les versions dans d'autres langues de ce document veuillez consulter:
http://docs.skov.com/1201
613241 • 2019-08-30
Software version 6.6
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Summary of Contents for Skov DOL 635
- Page 1 DOL 635 • DOL 639 Production Controller Technical Manual English For other language variants of this document we refer to: Español Para otras variantes del idioma de este documento, visite: Français Pour les versions dans d'autres langues de ce document veuillez consulter: http://docs.skov.com/1201...
- Page 3 The date of change appears from the front and back page. Note • All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of SKOV A/S in each case.
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Page 4: Table Of Contents
DOL 635 • DOL 639 1 Product description............................ 6 2 Procedure................................ 7 3 Installation guide ............................ 8 Technical menus.......................... 8 Selecting components........................ 8 3.2.1 Installation wizard ........................ 9 The installation menu......................... 10 3.3.1 Feed weighers ........................... 11 3.3.1.1 Shared feed weigher........................ 11 3.3.1.2 Shared Silo .......................... - Page 5 DOL 635 • DOL 639 Setting accept values for electronic silo and day silo.............. 29 Network settings ........................ 29 Backup ............................ 30 9.4.1 Backup of historical data...................... 31 UTC time............................ 31 Display ............................ 32 10 USB stick............................... 33 10.1 Software update......................... 35 10.1.1...
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Page 6: Product Description
DOL 635 includes complete production functionality, while DOL 634 includes the basic production features such as light, water and 24-hour clock. A combination of climate and production functionality can be achieved by combining DOL 634 and DOL 635 system software. This controller is called DOL 639. -
Page 7: Procedure
DOL 635 • DOL 639 2 Procedure This technical manual deals with the installation of the controller and and is aimed primarily at the technicians and electricians who will be mounting, installing and testing the controller. The installation must be carried out by expert personnel and according to current national and in Europe also EU regulations. -
Page 8: Installation Guide
DOL 635 • DOL 639 3 Installation guide 3.1 Technical menus Technical Setup Installation Adjustment Show connection Manual I/O allocation Calibration Production Service information Software information CPU module Main I/O General I/O Manual/auto Manual Production Alarm relay status Production alarm relay status... -
Page 9: Installation Wizard
DOL 635 • DOL 639 It is not possible to select more components than there is available I/O for. You must therefore be aware of whether the controller accepts your wish to connect a component. If missing I/O, you can: •... -
Page 10: The Installation Menu
DOL 635 • DOL 639 3.3 The installation menu I/O Modules Main I/O configuration Main IO 11 in/2 out Connected 9 in/4 out Yes/No 7 in/6 out Add. I/O modules Add. I/O module Type Address Con- necte Yes/ Silo weighing modules Weighing module... -
Page 11: Feed Weighers
DOL 635 • DOL 639 Silos for feed (Not with elec- weigher tronic silo weighing) Electronic silo sur- (Not with elec- veillance tronic silo weighing) Shared Silo Silo 1-5 Empty silo sensor Yes/No Chain fault detection Broken chain detection 1-2... -
Page 12: Shared Silo
DOL 635 • DOL 639 Uses the feed weigher Does not use the feed weigher Controlling house controller Distribution shutter. Relay ON Distribution shutter. Relay OFF Distribution shutter position: 10 V Distribution shutter position: 0 V Request relay Always ON... -
Page 13: Electronic Silo Weighing
DOL 635 • DOL 639 First select the number of silos and then, in the menu , which silos that should be shared with an- Shared silo other controller. Select the silo to be shared. Set the silo to being shared ( Create Silo This is done by naming it. -
Page 14: Dry Feeding
DOL 635 • DOL 639 3.3.2 Dry feeding Example of dry feeding system. 1. Silo augers 2. Feed weigher 3. Feed demand sensor 4. Hopper station 5. Drive unit 6. Feed stop sensor 7. Automatic feeders 8. Wire/chain system Setting the Startup time ensures that the feed stop sensor is free of the feed after start-up. -
Page 15: Dry Feeding - Monitoring Of Feed Chain
DOL 635 • DOL 639 Different types of feed may be fed to the two feed lines in systems with two feed lines and a feed distribution shutter located below the feed weigher. The feed is delivered to feed line one or feed line two, according to the position of the shutter. -
Page 16: Connecting Components
DOL 635 • DOL 639 4 Connecting components The main part of the connection terminals is universal. Different components can therefore be installed using the individual terminals. When you select a component from the menu Technical | Setup | Instal- lation the house controller allocates I/O on the basis of a list. -
Page 17: Adjustment
DOL 635 • DOL 639 5 Adjustment This section describes adjustment of the system, which is typically only done once, at start-up. 5.1 Menu for Adjustment This section describes adjustment of the system, which is typically only done once, at start-up. -
Page 18: Feed
DOL 635 • DOL 639 Remember to change this to 40 kg if DOL 9940 is used. 5.1.2 Feed Setting of the time it takes for the wire/chain system to reach the feed stop sensor Turn-on time from the last feeding dispenser. -
Page 19: Select Type Of Unit Of Measurements
DOL 635 • DOL 639 5.2 Select type of unit of measurements The controller and display units as either metric or US units. Unit of measurements 5.3 View week number View of the week number in front view. View week number... -
Page 20: Calibration
DOL 635 • DOL 639 6 Calibration 6.1 The menu calibration Production Calibrate light Manual calibration (only at Other sensor) Main light Performance - Illuminance ON/OFF - Illuminance Light color Light color calibration Output/Light color Calibrate light sensors Input calibration instrument value... -
Page 21: Service Information
DOL 635 • DOL 639 7 Service information Software information SW version System ID System name Build time CPU module License request code MAC address SDK version Boot loader version Main I/O Type SW version Serial no. Calibrated General I/O... -
Page 22: Testing
DOL 635 • DOL 639 8 Testing After installation of the system a thorough test must be carried out, to ensure that the system works as intended. 8.1 Testing basis components 8.1.1 Testing Alarm Select the menu Alarm settings Press... -
Page 23: Testing Production Functions
DOL 635 • DOL 639 Sharing signal Shared Shutter position Controlling Shutter relay Controlling Empty feed weigher Yes/No Tip weigher pulse Silo augers Silo augers 1-5 relay ON/OFF Silo empty sensors Silo empty sensors 1-5 ON/OFF Light Light sensors Light sensor... -
Page 24: Testing The Feed Demand Sensor And Cross Auger Sensor
DOL 635 • DOL 639 Read the voltage and check the feedback contact on the tip weigher. The feedback contact is operated manually on the tip weigher. At the same time check the voltage at the Weigher impulse. • • 10 kg = 0.0 V •... -
Page 25: Testing Dol 9940
DOL 635 • DOL 639 • On the metal plate > 7 V Check the inductive sensor and the resistance, if the voltage levels differ from the above. 8.2.2.4 Testing DOL 9940 Make sure not to set the production controller to manual control while the feed weigher is refilling as it will otherwise overfill. -
Page 26: Testing Light
DOL 635 • DOL 639 8.2.2.7 Testing light Select the menu and set Technical | Manual/auto Manual Then select Production | Light Test the relay-controlled light by connecting and disconnecting the relay. Select and check that the light is on. -
Page 27: Testing Network Connection
DOL 635 • DOL 639 Select and check that the function has been activated. Select and check that the function has been deactivated. Repeat the procedure for each function to check that it can start and stop. 8.3 Testing network connection If the house controller is integrated in a network which can be accessed through the PC management program FarmOnline Explorer, you must be able to see the individual controllers in FarmOnline. -
Page 28: Settings
DOL 635 • DOL 639 9 Settings 9.1 The menu Settings Production It only applies to Silo/Day silo Weighing stable 0.0005 t Electronic weigher Weighing not stable 0.0010 t Silo 1 stable Silo Silo delivery mode Level for empty Day silo... -
Page 29: Setting Accept Values For Electronic Silo And Day Silo
DOL 635 • DOL 639 USB memory stick Save settings and front views Restore settings and front views Restore front views Restore settings Daily backup Yes/No USB status UTC time Display Backlight Backlight (Dimmed) 9.2 Setting accept values for electronic silo and day silo When the weight varies less than this value, the weight is regarded as stable. -
Page 30: Backup
Netmask and gateway must only be set when selecting Static IP. The house controller is set to Static IP by default. SKOV A/S recommends that you follow a standard network setup (See also FarmOn- line Explorer Technical Manual). House 2 House 1 9.4 Backup... -
Page 31: Backup Of Historical Data
DOL 635 • DOL 639 9.4.1 Backup of historical data ARM based CPU module IMX based CPU module (One LAN port) (2 x LAN ports) This CPU module will automatically save all historical This CPU module will automatically save all... -
Page 32: Display
DOL 635 • DOL 639 9.6 Display Select the menu Technical | Service | Settings | Display Set the brightness of the display for optimum reading in relation to the actual place- Backlight ment of the controller. Set the brightness of the display when the controller is not being used. -
Page 33: Usb Stick
DOL 635 • DOL 639 10 USB stick USB stick Save Save settings and front views to backup Save logs Load Load settings and front views Load front views Load settings Install software USB status In the menu Technical | Service | USB stick Using a USB memory stick enables you to copy the current setting of the controller. - Page 34 Load settings Loads feature-software with additional functionality or an update to a later version. Install software SKOV A/S recommends that you always save the setup on a USB stick before updating a programme. Save settings on a USB stick Click to create a new file to save the settings to.
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Page 35: Software Update
DOL 635 • DOL 639 10.1 Software update Important information Loading a new program usually takes up to two minutes. The power supply must not be disconnected while updating and the USB stick must not be removed before the software update has been completely finished, i.e. before the graphic user interface is accessible and usable again. - Page 36 DOL 635 • DOL 639 3. Insert the USB stick containing the software update in the USB port (C) on the CPU module. Select the required software version. The installation process begins. Settings are automatically saved before the update starts and are loaded after the restart.
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Page 37: Check After Software Update
DOL 635 • DOL 639 When the graphic user interface is accessible again, the USB stick can be removed. The software update is now complete. If necessary, check the software version number via the menu Technical | Service information | CPU module 10.1.3 Check after software update... -
Page 38: Memory
DOL 635 • DOL 639 11 Memory 11.1 Error log The error log contains a list of system errors indicating type, value and time for troubleshooting use. 11.2 Operation log The operation log saves the latest 100 changes of settings and the time of the change. -
Page 39: Import Data From Replaced Controller
Technical | Service | Setting | Backup | SD card SKOV A/S recommend that the house controller is set up to make automatic daily backups of historical data (in the menu Technical| Service | Settings | Backup | Daily backup of FarmOnline-data... -
Page 40: Resetting Data
DOL 635 • DOL 639 13 Resetting data Please note that the controller will restart after it has been reset. The controller deletes all settings and restores the factory settings. Reset settings Reset FarmOnline data The controller deletes all data that has been saved in connection with the manage- ment programme. -
Page 41: Operation Access
DOL 635 • DOL 639 14 Operation access You can restrict access to change the setup of the climate controller using passwords. To change the technical settings and set up the climate controller, you must enter a password that corresponds with the user level in which you find the function in question. -
Page 42: Troubleshooting
DOL 635 • DOL 639 15 Troubleshooting 15.1 Signal levels of the feed weigher 15.1.1 Feed weigher controlled by one production controller 15.1.1.1 DOL 9940 Terminal Signal level Feed weigher, weigher voltage: 0.9 - 1.1 V = Empty weigher 6.7 - 6.9 V = Full weigher (40 kg) Feed weigher, reference volt- Should be 9.5 - 9.7 V under all conditions... -
Page 43: Feed Weigher Sharing Signals
DOL 635 • DOL 639 Non-controlling production controller Terminal Signal level ON 10 sec./OFF 2 min. = This house wants to control the weigher. OFF = This house does not have control of the weigher. Sharing signal: Approx. 0 V = The other house is not using the weigher. -
Page 44: Technical Data
DOL 635 • DOL 639 16 Technical data Electrical V AC Rated voltage 115*, 200* and 230/240 (*not speed controller) V AC Operating voltage 103.5-264 Frequency 50/60 Effect Max. power consumption Main module Configurable main module. Number 0-10 V: -11 inputs and 2 outputs – or - 9 inputs and 4 outputs –... -
Page 45: Dimensioned Sketch
DOL 635 • DOL 639 Environment °C (°F) -10 to +45 (+14 to 113) Operating temperature °C (°F) -25 to +60 (-13 to +140) Storage temperature % RH Relative humidity, operation 0-80 Protection class 54 (splash-proof) It is assumed that the base surface is flat, i.e. ≤ there is a 1.5 mm dif- ference in height, and the front panel screw is tightened to a minimum of 1.5 Nm. -
Page 46: Functionality
DOL 635 • DOL 639 17 Functionality DOL 634 DOL 635 System software Basic Nat. Prod Tunnel Tunnel-Plus Combi-tunnel (tunnel + side) Natural Natural feature can be acquired Ventilation and temperature 2 zone Dynamic Air MultiStep Dynamic MultiStep (side and tunnel) - Page 47 DOL 635 • DOL 639 DOL 634 DOL 635 System software Basic Nat. Prod Heating Number of room heating units Number of stand-alone heaters Control of floor heating (according to outside temperature) Display of floor heating return temperature Humidity Outside humidity sensor Humidity control via "humidity ventilation”...
- Page 48 DOL 635 • DOL 639 DOL 634 DOL 635 System software Basic Nat. Prod Automatic silo switch Combined feed weigher and silo weigher Shared feed weigher with calculated silo content Empty silo sensor Water Water meter Stop relay for water consumption...
- Page 52 SKOV A/S • Hedelund 4 • Glyngøre • DK-7870 Roslev Tel. +45 72 17 55 55 • www.skov.com • E-mail: skov@skov.dk...
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