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DOL 635 • DOL 639
Production Controller
Technical Manual
English For other language variants of this document we refer to:
Español Para otras variantes del idioma de este documento, visite:
Français Pour les versions dans d'autres langues de ce document veuillez consulter:
http://docs.skov.com/1201
613241 • 2022-03-04
Software version 7.6
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Related Manuals for Skov DOL 635
Summary of Contents for Skov DOL 635
- Page 1 DOL 635 • DOL 639 Production Controller Technical Manual English For other language variants of this document we refer to: Español Para otras variantes del idioma de este documento, visite: Français Pour les versions dans d'autres langues de ce document veuillez consulter: http://docs.skov.com/1201...
- Page 3 The date of change appears from the front and back pages. Note • All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of SKOV A/S in each case.
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Page 4: Table Of Contents
DOL 635 • DOL 639 1 Product description............................ 6 2 Work Routine .............................. 7 3 Installation guide ............................ 8 Selecting Components ...................... 8 Slave relays .......................... 8 Select type of Unit of measurements.................. 8 View week number........................ 9 Connecting Components ...................... 9 3.5.1 Installation wizard ........................ - Page 5 DOL 635 • DOL 639 5.2.1.11 Testing relay for 24-hour clock.................... 30 Testing Network Connection .................... 30 6 Service................................ 31 Settings............................. 31 6.1.1 Setting accept values for electronic silo and day silo.............. 31 6.1.2 Testing silo signal quality ...................... 31 6.1.3 Network settings ........................
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Page 6: Product Description
• S (Small) • L (Large) DOL 635 includes production functionality such as dry feeding, water, light and 24-hour clock, while DOL 634 in- cludes the basic production features such as light, water and 24-hour clock. A combination of climate and production functionality can be achieved by combining DOL 634 and DOL 635 system software. -
Page 7: Work Routine
DOL 635 • DOL 639 2 Work Routine This technical manual deals with the installation of the controller and and is aimed primarily at the technicians and electricians who will be mounting, installing and testing the controller. According to current national and in Europe also EU regulations, the installation must be carried out by expert personnel. -
Page 8: Installation Guide
DOL 635 • DOL 639 3 Installation guide 3.1 Selecting Components There are two ways to carry out installation of the controller. At the initial installation: Use Installation wizard which will guide you through all the options of the functions. -
Page 9: View Week Number
DOL 635 • DOL 639 3.4 View week number View of week number at the top of all pages. View week number 3.5 Connecting Components The majority of the connection terminals are universal. Different components can therefore be installed using the individual terminals. -
Page 10: The Menu Show Connection
DOL 635 • DOL 639 3.5.2 The menu Show Connection When you have selected all the components in the installation menu, the house computer will show you where to connect the individual components. See the menu for where exactly to connect the individual components. -
Page 11: Shared Equipment
DOL 635 • DOL 639 3.5.4 Shared equipment Controllers in the same network (see Network settings [} 31]) can share equipment such as outside tempera- ture sensor and outside humidity sensor. The controller where the equipment is physically connected is called the ‘Master’. The other controllers are called ‘Clients’. -
Page 12: Light Sensor
DOL 635 • DOL 639 Setting the main light with or without dimmer, with or without relay. Main light Setting the number of light sensors. Number of light sensors Light control settings Light sensor settings Selecting light sensor type. This is used to name a light source according to function, so that it can be recog- Main light nized in the menus and alarms. -
Page 13: Feed Control
DOL 635 • DOL 639 3.6.2 Feed control The production controller supports a dry feeding system with two feed lines, each of which can be extended with a subcircuit. The two feed lines may share a feed weigher and feed program or have separate feed programs. In systems that require exact feed supply, volume dispensers may also be used. -
Page 14: Subcircuit
DOL 635 • DOL 639 Different types of feed may be fed to the two feed lines in sys- tems with two feed lines and a feed separation shutter located below the feed weigher. The feed is delivered to feed line one or feed line two, according to the position of the shutter. -
Page 15: Dry Feeding - Monitoring Of Feed Chain
DOL 635 • DOL 639 3.6.2.1.3 Dry feeding - monitoring of feed chain The production controller can monitor the feed chain, as well as trigger an alarm and stop the feeding if errors occur. A 0-10 V input terminal is required for each type of monitoring. -
Page 16: Shared Feed Weigher With Separation Shutter
DOL 635 • DOL 639 Each controller must have its own cross auger. The feed weigher cannot have a feed separation shutter. When feeding or filling in one livestock house has finished, the feed weigher is release for use in another house. - Page 17 DOL 635 • DOL 639 The following common values apply: The production controller automatically reduces the silo content with an amount corresponding Silo content to the animals' feed consumption. 2. The user adds the amount of feed delivered to one of the house controllers manually and the other house controllers update the silo content automatically.
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Page 18: Electronic Silo Weighing
DOL 635 • DOL 639 First select the number of silos. Then, under the heading , select if the silo should Silo settings be shared with other production controllers. Set the silo to be shared. This is done by selecting... -
Page 19: Feed Weigher
DOL 635 • DOL 639 A stable weighing signal is important to achieve a correctly registered feed consumption, feed supply and silo weight. Therefore, the following conditions must be considered when installing • Signal cables from the load cells to the load amplifier must be as short as possible. However, all cables must have the same length. -
Page 20: Water
DOL 635 • DOL 639 When an suppy auger sensor is also used, the supply auger will stop when the sensor is covered in feed. 1. Silo auger 2. Feed weigher 3. Feed demand sensor 4. Feed separation shutter 5. Supply auger 6. -
Page 21: 24-Hour Clock
DOL 635 • DOL 639 3.6.4 24-hour clock Setting for whether the 24-hour clock will be active on the individual weekdays. 24-hour clock week pro- gram Name Naming of 24-hour clock according to function, so that it can be recognized in the menus. -
Page 22: Calibration
DOL 635 • DOL 639 4 Calibration 4.1 Calibration of light Calibrate the light control after installation. When a light sensor is connected to the light source, calibration can be carried out against the measured value. Otherwise a lux meter must be used. -
Page 23: Feed Weigher Calibration
DOL 635 • DOL 639 Measure the light level (lux meter) in an area inside the live- stock house where you would like to determine the light level (not where the sensor is positioned). Compare the value with the values in the documentation for DOL 16. -
Page 24: Electronic Silo Weigher Calibration
DOL 635 • DOL 639 If drum weigher: When the drum has rotated once and before weights are placed in the drum, acti- vate the emergency stop on the side of the weigher so the drum does not rotate during calibration. -
Page 25: In Case Of Poor Signal Quality
DOL 635 • DOL 639 4.3.1 In case of poor signal quality The following conditions may contribute to poor signal quality: • The cables from the load cells are too long. • The cables are not adequately shielded. • The cables are placed too close to power cables. -
Page 26: Testing
DOL 635 • DOL 639 5 Testing After installation of the system a thorough test must be carried out, to ensure that the system works as intended. 5.1 Testing basis components 5.1.1 Testing Alarm Select Alarm settings Activate to start testing. -
Page 27: Testing Production Functions
DOL 635 • DOL 639 After testing the components, you must set the function back to automatic control, so that the house controller continues to operate as before. I/O will remain in the setting that it was on at the moment the component was set to manual. This means that operation continues when it is returned to automatic control. -
Page 28: Testing The Drum Weigher
DOL 635 • DOL 639 5.2.1.3 Testing the drum weigher Select the menu Technical | Manual/auto. Then select Production | Feed weigher Activate Empty feed weigher The drum makes one turn. This tests: • Motor relay ( Emptying relay • Inductive sensor ( Weigher position If the drum makes one turn, deactivate the function again. -
Page 29: Testing Shared Feed Weigher (Shared With Shutter) - Drum Weigher And Dol 9940
DOL 635 • DOL 639 5.2.1.5 Testing shared feed weigher (shared with shutter) - drum weigher and DOL 9940 Select the menu Technical | Manual/auto. Then select Production | Feed weigher Activate to retrieve a signal from Feed weigher request relay the weigher. -
Page 30: Testing The Tip Weigher
DOL 635 • DOL 639 5.2.1.9 Testing the tip weigher Select the menu Technical | Manual/auto. Then select Production Read the voltage and check the feedback contact on the tip weigher. The feedback contact is operated manually on the tip weigher. -
Page 31: Service
DOL 635 • DOL 639 6 Service 6.1 Settings 6.1.1 Setting accept values for electronic silo and day silo When the weight varies less than this value, the weight is regarded as stable. Weighing stable If the weight cannot be changed from delivery status, it may be necessary to... - Page 32 Netmask and gateway must only be set when selecting Static IP. The house controller is set to Static IP by default. SKOV A/S recommends that you follow a standard network setup (also see FarmOn- line Explorer Technical manual). Note that if the connection between the ‘Master’ and the ‘Client’ controllers is interrupted, the ‘Client’...
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Page 33: Display
DOL 635 • DOL 639 House 2 House 1 6.2 Display Select the menu Technical | Service | Display Adjust the brightness of the display to best suit the current location of the controller. Backlight Set the brightness of the display when the controller is not being used. -
Page 34: Backup Of Historical Data
DOL 635 • DOL 639 6.3.1 Backup of historical data ARM based CPU module (one LAN port) IMX based CPU module (two LAN ports) This CPU module will automatically save This CPU module will automatically save all all historical data to the SD card, regard-... - Page 35 DOL 635 • DOL 639 When the settings and pages are saved on the SD card, the house name, date and time is added automatically. When loading you can select between loading settings, loading pages or loading settings and pages.
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Page 36: Software Update
See the status of the SD card or USB stick. USB stick status SKOV A/S recommends that you always save the setup on a USB stick before updating a program. In 2-house controllers the backup can be used to transfer all settings from one house to the second house. -
Page 37: Carrying Out The Software Update
DOL 635 • DOL 639 Menu Function Setpoint Management Batch day no. Number of set animals Climate Temperature setpoint Heater temperature setpoint* Humidity setpoint* Minimum ventilation Maximum ventilation Production Number of dead animals Silo 1, 2, 3, 4, 5 If there are animals in the house, climate and production functions which need to be run manually during the update must be activated now. -
Page 38: Check After Software Update
DOL 635 • DOL 639 Select the required software version. The installation process begins. Settings are automatically saved before the update starts and are loaded after the restart. During the software update, the house controller will restart. It is VERY important not to disconnect the power supply during update. - Page 39 DOL 635 • DOL 639 The controller deletes all settings and restores the factory settings. Reset settings and pages Reset FarmOnline data The controller deletes all data that has been saved in connection with the manage- ment program. The house must be set up again in the program's configurator.
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Page 40: General
DOL 635 • DOL 639 7 General 7.1 About SOFTWARE Software version System ID System name Build time CPU MODULE License request code MAC address SDK version Boot loader version MAIN MODULE Type Software version Serial no. Calibrated ADDITIONAL MODULES... -
Page 41: Troubleshooting
DOL 635 • DOL 639 8 Troubleshooting 8.1 Troubleshooting shared equipment • Check the IP setup of the controllers. See the section Network settings [} 31]. • Check the link status of the router, if a router is part of the network. See the router’s own documentation. -
Page 42: Drum Weigher
DOL 635 • DOL 639 Terminal Signal level 6.7 - 6.9 V = Full weigher (40 kg) Feed weigher, reference volt- Should be 9.5 - 9.7 V under all conditions age: Feed weigher, solenoid: ON = solenoid coil active OFF = solenoid coil not active 8.2.1.2 Drum weigher... -
Page 43: Feed Weigher Sharing Signals
DOL 635 • DOL 639 Non-controlling production controller Terminal Signal level > 9 V = The distribution shutter leads the feed to this house. 8.2.2.1 Feed weigher sharing signals Check that the shared signals are connected correctly. In the menu... -
Page 44: Technical Data
DOL 635 • DOL 639 9 Technical data Electrical V AC Rated voltage 115*, 200* and 230/240 (*not speed controller) V AC Operating voltage 103.5-264 Frequency 50/60 Effect Max. current consumption Main module Configurable main module. Number 0-10 V: -11 inputs and 2 outputs – or - 9 inputs and 4 outputs –... -
Page 45: Dimensioned Sketch
DOL 635 • DOL 639 Network interface 2 x 10/100 BASE+TX RJ 45 2 x USB 2.0 A type Accessories Speed control (output) Motor load max. 6.8 A 230-240 V AC/min. 150 W. Environment °C (°F) -10 to +45 (+14 to 113) Operating temperature °C (°F) -25 to +60 (-13 to +140) -
Page 46: Functionality
DOL 635 • DOL 639 10 Functionality DOL 634 DOL 635 System software Basic Nat. Prod Prod Large Small Ventilation mode Tunnel Tunnel-Plus Combi-Tunnel (tunnel + side) Natural Natural feature can be purchased sepa- rately Ventilation and temperature Inside temperature sensor... - Page 47 DOL 635 • DOL 639 DOL 634 DOL 635 System software Basic Nat. Prod Prod Large Small Central exhaust control (duct pressure con- trol) Dynamic pressure control for central ex- haust duct X ** Extra ventilation (**CT-variant in side- mode)
- Page 48 DOL 635 • DOL 639 DOL 634 DOL 635 System software Basic Nat. Prod Prod Large Small - feed mixing - number of feed components DOL 9940: - weigher shared by two houses - feed mixing - number of feed components...
- Page 49 DOL 635 • DOL 639 DOL 634 DOL 635 System software Basic Nat. Prod Prod Large Small Curve control (temp., humidity, floor heat, min. vent, max. vent.) History curves Ventilation boost (Staff comfort) In-between function (soaking/washing/dry- ing/disinfection) Delivery function User defined page views...
- Page 52 SKOV A/S • Hedelund 4 • Glyngøre • DK-7870 Roslev Tel. +45 72 17 55 55 • www.skov.com • E-mail: skov@skov.dk...
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