SystemAir REPT6 Operating Instructions Manual

SystemAir REPT6 Operating Instructions Manual

Multipurpose controller for variable voltage 1 ~ fans
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REPT6 / REPT10
Multipurpose controller for variable voltage 1 ~ fans
Operating Instructions
Software version: D1338A from Version 1.14
L-BAL-E081-GB 1237 Index 002
Part.-No. 00163316-GB

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  • Page 1 REPT6 / REPT10 Multipurpose controller for variable voltage 1 ~ fans Operating Instructions Software version: D1338A from Version 1.14 L-BAL-E081-GB 1237 Index 002 Part.-No. 00163316-GB...
  • Page 2: Table Of Contents

    Operating Instructions REPT6 / REPT10 Content General notes .............
  • Page 3 Operating Instructions REPT6 / REPT10 Controls and Menu ............
  • Page 4 Operating Instructions REPT6 / REPT10 9.9.2 Analog-Output “A” ..........
  • Page 5: General Notes

    Operating Instructions REPT6 / REPT10 General notes 1 General notes Structure of the operating instructions Before installation and start-up, read this manual carefully to ensure correct use! We emphasize that these operating instructions apply to specific units only, and are in no way valid for the complete system! Use these operating instructions to work safely with and on the device.
  • Page 6: Product Safety

    Operating Instructions REPT6 / REPT10 Safety instructions Danger due to electric current Warning of dangerous voltage or dangerous current. Information Important additional information and advice for user. Product safety The device conforms to the state of the art at the time of delivery and is fundamentally considered to be reliable.
  • Page 7: Modifications / Interventions In The Device

    Operating Instructions REPT6 / REPT10 Product overview Danger due to electric current It is generally forbidden to carry out work on electrical live parts. Protection class of the device when open is IP 00! It is possible to touch hazardous voltages directly! The safe isolation from the supply must be checked using a two-pole voltage detector.
  • Page 8: Storage

    Operating Instructions REPT6 / REPT10 Mounting Storage • The device must be stored in its original packaging in a dry and weather-proof room. • Avoid exposure to extreme heat and cold. • Avoid over-long storage periods (we recommend a maximum of one year).
  • Page 9: Installation Location For Agriculture

    Operating Instructions REPT6 / REPT10 Electrical installation Installation location for agriculture In order to avoid damage caused by ammoniac vapours, the controller shall not be installed in the stable, but rather in an outhouse wherever possible. Temperature influences during commissioning...
  • Page 10: Mains Connection

    Operating Instructions REPT6 / REPT10 Electrical installation Mains connection Power from the mains is connected to terminals: PE, L1 and N. Here, it must be strictly observed that the mains voltage lies within the allowable tolerance specifications ( Technical data and nameplate affixed to the side).
  • Page 11: Output Voltage 0 - 10 V (Analog Out)

    Operating Instructions REPT6 / REPT10 Electrical installation When connecting, ensure correct polarity. A 24V DC power supply is integrated for sensors. Sensors with two-wire technology (4-20 mA signal) are connected to terminals “+24 V” and “E1” or “E2” (no GND connection required). The connection depends on the programmed operating mode and the sensor signal used.
  • Page 12: Communication

    Operating Instructions REPT6 / REPT10 Electrical installation 5.12 Communication 5.12.1 Networking via MODBUS-RTU The device comes equipped with a RS-485 interface for networking via MODBUS. Conntection at: “A (D+)”, “B (D-)” and “GND”. The address must be set in the “IO Setup” menu.
  • Page 13: Lon ® Bus System Is Possible Via Add-On Module

    Operating Instructions REPT6 / REPT10 Electrical installation Information If any matters are unclear, please contact our V-STE support department for control systems - ventilation technology. The information sheet "Network structure of MODBUS" R-TIL08_01 contains detailed information about "MODBUS". ® 5.12.3 Bus system is possible via add-on module Connection to the LON®...
  • Page 14: Controls And Menu

    Operating Instructions REPT6 / REPT10 Controls and Menu 6 Controls and Menu Main switch Controller off Auto Continuous speed control 100 % Ventilators are operated directly from the mains with no control. The fuse in the device is bypassed! Motor protection...
  • Page 15: Menu Operation

    Operating Instructions REPT6 / REPT10 Controls and Menu Menu operation Display after turning on the mains voltage. Display for Swedish menu language = “S” (as delivered). Switch-over between “Start” and actual value with the key shortcut for Escape ((Esc = ▼+ ▲).
  • Page 16: Menu Structure

    Operating Instructions REPT6 / REPT10 Controls and Menu Menu structure PIN 0010 STOP ← ← ← ← User Service → → → → ▼ ▼ ▼ ▼ ▲ ▲ ▲ ▲ Start Info Setting Events Base setup P↓ ↑ ESC P↓...
  • Page 17: Base Setup

    Operating Instructions REPT6 / REPT10 Base setup 7 Base setup Jumper for the input signal The internal connectors are factory set for input “E1” in the position for a 0 - 10 V input signal and for input “E2” for a temperature sensor “TF.”.
  • Page 18: Select Operation Mode

    Operating Instructions REPT6 / REPT10 Base setup Select operation mode Information Simple installation is possible through the selection of the preprogrammed mode of operation. This determines the basic function of the device. The controller configuration is carried out automatically when selecting the application-specif- ic operating modes.
  • Page 19: Start-Up

    Operating Instructions REPT6 / REPT10 Start-up Start-up Prerequisites for commissioning Attention! 1. You must mount and connect the device in accordance with the operating instructions. 2. Double check that all connections are correct. 3. The mains voltage must match the information on the rating plate.
  • Page 20: Programming

    Operating Instructions REPT6 / REPT10 Programming 9 Programming Speed controller 1.01 1.01 9.1.1 Base setup Base setup Base setup Mode 1.01 Factory setting Mode: Mode E1 Analog In Selection: 0 - 20 mA, 4 - 20 mA, Bus (Inverting IO Setup)
  • Page 21: Menu Speed Controller

    Operating Instructions REPT6 / REPT10 Programming Diagram setting signal and output voltage (Idealized principle diagram) 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min. 0 – 10 V 10 – 0 V 0 –...
  • Page 22: Temperature Control 2.01

    Operating Instructions REPT6 / REPT10 Programming Temperature control 2.01 2.05 2.01 2.05 9.2.1 Basic setting Base setup Base setup Mode Mode selection e.g. 2.01 Mode E1 Analog In In all group 2 operating modes (2.01, 2.02, 2.03, ..) “E1 analogue In” factory set to “TF” (measuring range -20.5...+82.6 °C).
  • Page 23: Settings For Operation Modes 2.01

    Operating Instructions REPT6 / REPT10 Programming 2.01 2.05 9.2.2 Settings for operation modes 2.01 Temperature control simple 2.02 Temperature control depending on outdoor temperature (Special function: Sensor connection at “E2”, display and setting under “E1”). 2.03 Temperature control with pre-programmed additional functions (heating, shutter, temperature monitoring).
  • Page 24: Functional Diagrams Temperature Control

    Operating Instructions REPT6 / REPT10 Programming 9.2.3 Functional diagrams temperature control Example 1: Temperature control in factory setting “Cooling function” (Idealized principle diagram) 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min.
  • Page 25: Additional For Mode

    Operating Instructions REPT6 / REPT10 Programming 2.03 9.2.4 Additional for mode : Signal output 0 - 10 V The 0 - 10 V output signal can, e.g., be used for triggering a shutter or heating. Offset AnalogOut The target value for this output is the target value (Setpoint) for the ventilation “offset”...
  • Page 26: For Mode 2.03 : Relay Output For Heating Or Cooling

    Operating Instructions REPT6 / REPT10 Programming 2.03 9.2.5 For mode : Relay output for Heating or Cooling OffsetDigitalOut Offset Digital Out = Offset for relay output (“K2” is pre-programmed by the factory). The relay operating point deviates by the adjusted offset of the Setpoint of the ventila- OffsetDigitalOut tion (if relay “K2”...
  • Page 27: For Mode 2.03 Relay Output For Temperature Monitoring

    Operating Instructions REPT6 / REPT10 Programming 2.03 9.2.6 For mode Relay output for temperature monitoring If the set value for the “minimum alarm” is not reached or the set value for the “maximum alarm” is exceeded, a message is generated via the alarm symbol in the display. In addition, „Lmt E1 min“ is displayed alternately with the actual value for the minimum alarm and Lmt E1 max for the „Maximum...
  • Page 28 Operating Instructions REPT6 / REPT10 Programming Offset AnalogOut 0.0 K 2.02 Temperature control depend- ing on outdoor temperature Pband AnalogOut 2.0 K Min. AnalogOut 2.03 Temperature control with addi- Max. AnalogOut 100 % tional functions: shutter and OffsetDigitalOut -1.0 K heating Hyst.DigitalOut...
  • Page 29: Pressure Control Airconditioning 4.01

    Operating Instructions REPT6 / REPT10 Programming Pressure control airconditioning 4.01 4.03 4.01 4.03 9.3.1 Base setup Base setup Base setup Mode Mode selection e.g. 4.01 Mode E1 Analog In 4.01 4.02 4.03 In all group 2 operating modes 4 ( , ..) “E1 Analog In”...
  • Page 30: Setting For Operation Modes 4.01

    Operating Instructions REPT6 / REPT10 Programming 4.01 4.03 9.3.2 Setting for operation modes • 4.01 pressure control, setpoint in Pa • 4.02 4.03 Pressure control for ventilation systems setpoint depending on outdoor temper- ature Setting Setting Setpoint1 Setting range: in measuring range of sensor...
  • Page 31 Operating Instructions REPT6 / REPT10 Programming Additional menu item for mode 4.02 4.03 with outside-temperature dependent target- setpoint. Outside-temperature dependent target-setpoint An outside temperature compensation can be activated (sensor connection “E2” = “Analog In 2”) when being operated as a pressure regula-...
  • Page 32: Menu For Pressure Control Airconditioning 4.01

    Operating Instructions REPT6 / REPT10 Programming 4.01 4.03 9.3.3 Menu for pressure control airconditioning Parameter Factory setting User Setting Start PIN input - - - - - - - - - - - - - - - Language Reset Mode 4.01...
  • Page 33: Volume Control

    Operating Instructions REPT6 / REPT10 Programming Volume control 5.01 5.02 5.01 5.02 9.4.1 Basic setting Base setup Setting Mode Mode selection e.g. 5.01 Base setup E1 Analog In 5.01 5.02 In all group operating modes 5 ( ) “E1 Analog In” factory setting “DSG200.”...
  • Page 34 Operating Instructions REPT6 / REPT10 Programming Pband Narrow control range = Short control times Wide control range = Longer control times and more stable control Pband Setting range: depending on measuring range of sensor and “K factor” Factory setting: 530 m Minimal Speed Setting range: 0...100 %...
  • Page 35: Menu For Air Volume Control 5.01 And 5.02

    Operating Instructions REPT6 / REPT10 Programming 5.01 5.02 9.4.3 Menu for air volume control Parameter Factory setting User Setting Start PIN input - - - - - - - - - - Language Reset Mode 5.01 5.02 Acontrol 1.14 1.14...
  • Page 36: Air Velocity Control 6.01

    Operating Instructions REPT6 / REPT10 Programming Air velocity control 6.01 6.01 9.5.1 Base setup Base setup Base setup Mode Mode selection 6.01 Mode E1 Analog In 6.01 For mode “E1 Analog In” factory setting to “MAL1” Selection sensor measuring range: MAL1, MAL10...
  • Page 37: Menu For Air Velocity Control 6.01

    Operating Instructions REPT6 / REPT10 Programming Maximal Speed Setting range: 100 %... “Min. Speed” Factory setting: 100 % Max. Speed Manual mode “OFF” = automatic control as function of the set parameters (Factory setting) “ON” = automatic control without function, speed setting in menu “Speed manual”...
  • Page 38: Menu Group Start

    Operating Instructions REPT6 / REPT10 Programming E2 Min. - - - - - E2 Max. Sensor average to E1 - - - - - E2 Decimals - - - - - E2 Unit Sensor comparison to E1 - - - - -...
  • Page 39: Menu Group Info

    Operating Instructions REPT6 / REPT10 Programming Menu group Info Menu group Info Info Info for mode speed controller 1.01 Device modulation. In addition to the bar chart, the level of the output voltage with the connected load is indicated as a percentage.
  • Page 40: Controller Setup

    Operating Instructions REPT6 / REPT10 Programming Controller Setup 9.8.1 Menu overview Controller Setup Controller Setup Controller Setup Parameter Factory setting Mode User Set- 1.01 2.01 2.05 3.01 3.04 4.01 4.03 5.01 5.02 6.01 ting PIN Protection Set protection Save User Setup...
  • Page 41: Sensor Alarm On / Off

    Operating Instructions REPT6 / REPT10 Programming Information By entering “PIN 9095” in the “PIN” menu in the “start” menu-group, the device is entirely reset to the pre-delivery condition. Any changes that have been made to the settings are thus lost! 9.8.5...
  • Page 42: Second Group

    Operating Instructions REPT6 / REPT10 Programming Msco = OFF (factory setting) If no “Min. speed” is adjusted, the fan stops with reaching the desired value. 100 % Min. 35 % Max. = 100 % If “Min. speed” is adjusted (e.g. 20%), then no dis- connection of the fan takes place.
  • Page 43: Controller Configuration

    Operating Instructions REPT6 / REPT10 Programming Factory setting depending Example for temperature control (Idealized principle diagram) on selected mode Mode Controller function 100 % 1.01 2.01 3.01 4.01 5.01 6.01 10.05.2007 v_umkehr_regelfunktion.vsd nM Motor speed R Pband S Setpoint I Actual value OFF for Val >...
  • Page 44: Data On The Total Control Deviation

    Operating Instructions REPT6 / REPT10 Programming 9.8.11 Data on the total control deviation The total control deviation is comprised of the sum of the control deviations for performance quantities and work quantities combined and refers to the specified areas. In direct reference to the acquired input and controlled variables, the maximum deviation to the target value is <...
  • Page 45: Analog-Output "A

    Operating Instructions REPT6 / REPT10 Programming * IO option Add-on module type Z-Modul-B Group control ** Deviating factory setting for mode 2.03 only 2.03 Heating function - - - - = display as long as no allocation has been carried only 2.03 Cooling function...
  • Page 46: Digital Inputs "D1" / "D2

    Operating Instructions REPT6 / REPT10 Programming 9.9.3 Digital inputs “D1” “D2” 9.9.3.1 Menu overview The digital inputs Digital In 1 (D1) and Digital In 2 (D2) can be allocated with various functions. Activation via floating contacts (a low voltage of approx. 24 V DC is connected).
  • Page 47: External Fault Function | 2D

    Operating Instructions REPT6 / REPT10 Programming STOP Display for switch OFF Digital IN 1 Digital IN 1 • “ON” Controller for closed contact (factory setting). • “OFF” Controller with opened con- tact When inverting in reverse i.e. equipment 10.05.2007 v_1d_freigabe_d1_d1.vsd “OFF”...
  • Page 48: Switch Over Input Signal "E1" / "E2", Function

    Operating Instructions REPT6 / REPT10 Programming - - - - - Controller n = 0- 80 % n = 0- 100 % D1 D1 10.05.2007 v_3d_limit.vsd 1 Setting “Limit” (depending on device type in: %, Hz, rpm) “E1” “E2” 9.9.3.5...
  • Page 49: Intern / Extern Function | 6D

    Operating Instructions REPT6 / REPT10 Programming Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” - “24 V”). • “D1 Inverting” “OFF” “Setpoint1” “Setpoint2” 18 °C at opened contact / 25 °C at closed contact.
  • Page 50: Reverse Action Of Control Function ( 2.01 ), Function | 8D

    Operating Instructions REPT6 / REPT10 Programming • “D1 Inverting” “OFF” Automatic control at opened contact / manual operation at closed contact. • “D1 Inverting” “ON” - - - - - : Automatic control - - - - - at closed contact / manual operation at opened contact.
  • Page 51: Freeze Function" = Maintain Momentary Modulation Value, Function

    Operating Instructions REPT6 / REPT10 Programming • “D1 Inverting” “OFF” “Max. Speed” active at closed contact • “D1 Inverting” “ON” “Max. Speed” - - - - - active at opened contact Controller = 80 % = 0 .. 100 % D1 D1 15.05.2009...
  • Page 52: Function And Inverting For Relay Outputs "K1" And "K2

    Operating Instructions REPT6 / REPT10 Programming Example: mode speed controller, setting by external signal 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min. 0 – 10 V 10 – 0 V 0 –...
  • Page 53: Programming Add-On Module Type Z-Modul-B

    Operating Instructions REPT6 / REPT10 Programming For modes as controller higher 2.01 Setpoint Offset Deviation between actual value and setpoint to high Group control Switching on fans depending on modulation For modes as temperature controller with additional functions 2.03 Heating function...
  • Page 54: Networking Via Modbus

    Operating Instructions REPT6 / REPT10 Programming Parameter Factory setting User Setting Z-Modul-B A2 Function max. Kontaktbelastung 5A/250VAC A2 min. 0.0 V A2 max. 10.0 V A2 GND E3 GND D3 D5 GND A2 Inverting D3 Function D3 Inverting - - - -...
  • Page 55: Limits

    Operating Instructions REPT6 / REPT10 Programming 9.10 Limits 9.10.1 Menu overview “Limits” Menu group Limits Limits Parameter Factory setting User Setting Level. Function Level min. - - - - Level max. - - - - Level Delay - - - -...
  • Page 56: Limit Indication Depending On Setting Or Sensor Signal

    Operating Instructions REPT6 / REPT10 Programming “K1” Example indication by relay not inverted Inverting IO Setup: K1 Function = 4K IO Setup: K1 Function = 4K IO Setup: K1 Inverting = OFF IO Setup: K1 Inverting = OFF 100 %...
  • Page 57: Limit Indication Depending On (Offset) To Setpoint

    Operating Instructions REPT6 / REPT10 Programming “Analog In 1” Example for a limit indication of default signal or sensor signal to Settings: - E1 Max.: 80 % - E1 Min.: OFF - switching hysteresis 5 % (from Analog IN 100 %) 11.05.2007...
  • Page 58: Motor Setup

    Operating Instructions REPT6 / REPT10 Programming Offset 1 for alarm during exceeding Offset 2 for alarm during undercutting OFF = 20°C - 2 K = 18 °C OFF = 15°C + 2 K = 17 °C ON = 15°C + 5 K = 20 °C ON = 20°C - 5K = 15 °C...
  • Page 59: Setting Startvoltage

    Operating Instructions REPT6 / REPT10 Programming 0 .. 100 % 09.05.2007 v_hochlaufzeit_ruecklaufzeit.vsd 1 external Signal 2 Setting 3 Rampup time 4 Rampdown time 9.11.3 Setting Startvoltage Startvoltage The power section switch-on point can be adjusted to prevent humming noises in stationary fans.
  • Page 60: 10 Diagnostics Menu

    Operating Instructions REPT6 / REPT10 Diagnostics menu Setting for “Range1 max.” → → Setting range: “Range 1 max.” - “Max. Frequency” Range1 max. Range1 max. → Identical procedures for Suppression2 and Sup- → etc. pression3, as far as desired Suppression2...
  • Page 61: 11 Events / Fault Signals

    Operating Instructions REPT6 / REPT10 Events / Fault signals Status digital input 2 (Digital In 2) OFF = terminals D2 - D2 bridged ↔ ON = terminals D2 - D2 not bridged Status digital input 3 (Digital In 3*) OFF = terminals D3 - GND bridged ↔ ON = terminals D3 - GND not bridged Status digital input 4 (Digital In 4*) OFF = terminals D4 - GND bridged ↔...
  • Page 62: Messages And Trouble Shooting

    Operating Instructions REPT6 / REPT10 Events / Fault signals Controllers period of operation at time of message: With the P key can be switched between description of the message and the Controllers period of operation at this time. E.G. on place 3 which is past message motor fault.
  • Page 63: 12 Enclosure

    Operating Instructions REPT6 / REPT10 Enclosure 12 Enclosure 12.1 Technical data The information on the rating plate is valid for a maximum ambient temperature of 40 °C. Integrated semicon- max. heat dis- Rated current max. line fuse ductor fuse sipation...
  • Page 64: Connection Diagram

    Operating Instructions REPT6 / REPT10 Enclosure 12.2 Connection diagram ...6 F1=M10 A / ...10 F1=FF20 A REPT6/10 Auto °C 100 % Kontaktbelastung Contact rating max. AC 250 V 5 A 24V GND D+ A1 GND E2 GND E1 GND GND...
  • Page 65: Dimensions [Mm]

    Operating Instructions REPT6 / REPT10 Enclosure 12.3 Dimensions [mm] REPT6 REPT10 L-BAL-E081-GB 1237 Index 002 Part.-No. 00163316-GB 65/67...
  • Page 66: Index

    Operating Instructions REPT6 / REPT10 12.4 Index address Outdoor installation Average calculation outputs 0 - 10 V Base setup P-component pin code PIN input PIN protection control cable Rampdown time D-component Rampup time diagnostics menu Relay outputs Digital inputs Reset...
  • Page 67: Manufacturer Reference

    Operating Instructions REPT6 / REPT10 Index 12.5 Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: Systemair Industrievägen 3...

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