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Keys To Assembly Success - KidKraft OVERLOOK CHALLENGE PLAYSET Manual

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Tools Required
• Tape Measure
• Carpenters Level
• Carpenters Square
• Claw Hammer
• Standard or Cordless Drill
• Rubber Mallet
Part Identification Key
On each page, you will find the parts
and quantities required to complete the
assembly step illustrated on that page.
Here is a sample.
Symbols
Throughout these instructions symbols are provided as important reminders for proper and safe assembly.
This identifies information that requires special
attention. Improper assembly could lead to an unsafe
or dangerous condition.
Use
Use
Where this is shown, 2 or 3 people
Help
Help
are required to safely complete the
step. To avoid injury or damage
to the assembly make sure to get
help!
Measure
Check that assembly is square
Distance
before tightening bolts.
Use a measuring tape to assure
proper location.
CAUTION – Protrusion Hazard
Once the assembly is tightened, watch for exposed threads.
If a thread protrudes from the T-Nut, remove
the bolt and add washers to eliminate this condition.
Extra washers have been provided for this purpose.
Proper Hardware Assembly
Lag screws require drilling pilot
holes to avoid splitting wood. Only
a flat washer is required. For ease of
installation liquid soap can be used
on all lag-type screws.
For bolts, tap T-Nut into hole with
hammer. Insert the hex bolt through
lock washer first then flat washer then
hole. Because the assemblies need to
be squared do not completely tighten
until instructed. Pay close attention to
diameter of the bolts. 5/16" (8mm) is slightly
larger than 1/4" (6.4mm).
Note: Wafer head bolts with blue lock
tight or a bolt with a Ny-Lok nut do
NOT require a lock washer.

Keys to Assembly Success

• #1 Phillips, #2 Robertson
and Screwdriver
• Ratchet with extension
1/2" (13mm) & 9/16"(14 mm)
sockets
2X 1012 P
ost 2 x 4 x 83" (5 cm x 10 cm x 210 cm)
Quantity
Key Number
Square
Assembly
Lag Screw
Hex Bolt
Lock
Washer
parts.kidkraft.com
• Open End Wrench
1/2" (13mm) & 9/16"(14 mm)
• Adjustable Wrench
• 1/8"(3mm) & 3/16"(5mm)
Drill Bits
Part Description,
Part Size
Check that set or assembly is properly level
before proceeding.
Pre-drill 1/8"(3mm) & 3/16"(5mm) Bit
Pre-drill a pilot hole
before fastening screw
or lag to prevent
splitting of wood.
3mm
5mm
This indicates time to tighten bolts, but
not too tight! Do not crush the wood.
This may create splinters and cause
structural damage.
No
Lag Assembly
Flat Washer
Bolt Assembly
Flat
Washer
8
• 3/16"(5mm) Hex Key
• 8' (2.4m) Step Ladder
• Safety Glasses
• Adult Helpers
• Pencil
Key Number: The first two digits
represent the step number. The third
digit represents the piece. Note that if
the part is used in multiple steps then
the number only reflects the first step it
is used in.
Use
Level
Tighten
Bolts
Yes
If Bolt protrudes
beyond T-Nut
Use an extra
flat washer
Before mounting Lag
Screw, use factory drilled
holes as guides to drill 1/8"
(3.2mm) pilot holes
T-Nut
(Hammer into place)
Do not crush wood!
customerservice@kidkraft.com
1.800.933.0771
972.385.0100

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