E NV IRO N MEN TA L P ROT E C TI ON ! This combination of symbol and signal word indicates potential dangers to the environment. 7 │ 96 Rapid Shape GmbH │ DOCR000438...
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Warning: Dangerous electrical voltage Warning: Hand injuries Warning: UV radiation Warning: Pointed objects Warning: Hot surfaces Tips & Recommendations This symbol highlights tips and recommendations, as well as information for efficient and trouble-free operation. Rapid Shape GmbH │ DOCR000438 8 │ 96...
3D Part Processing 3D Part for Printing System The 3D Printing System described in these operating instructions is part of the digital workflow and is used in steps 3 and 4. 9 │ 96 Rapid Shape GmbH │ DOCR000438...
All other functions including the z-axis movement and exposure process remain active and are not interrupted. We do not recommend opening the upper hood during the separation process, since the immediate stop to the process can negatively impact the separation result. Rapid Shape GmbH │ DOCR000438 10 │ 96...
The separation function is also deactivated. → Chapter 1.3.2 We do not recommend opening the knife protection device during the printing process, since the immediate stop to the process can negatively impact the print result. 11 │ 96 Rapid Shape GmbH │ DOCR000438...
These surfaces are not allowed to be touched when hot. UV Protective Goggles It is recommended to wear protective goggles to protect the eyes from direct UV radiation. Rapid Shape GmbH │ DOCR000438 12 │ 96...
(→ Chapter 5) – Disconnect the machine from the mains during longer absences and during heavy weather. – Keep moisture away from live parts. This may lead to short circuiting. 13 │ 96 Rapid Shape GmbH │ DOCR000438...
The machine is only allowed to be operated with the protective hoods closed. – While calibrating the exposure unit, the protective equipment prescribed has to be worn. It is recommended to wear UV protective goggles whenever working on the machine. Rapid Shape GmbH │ DOCR000438 14 │ 96...
(→ Chapter 12.1) – Never install the machine in a closed cabinet. – Keep a minimum distance of 50 cm behind the machine so that the heat generated can be dissipated without hindrance. 15 │ 96 Rapid Shape GmbH │ DOCR000438...
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Protect the machine from heat and direct sunlight. – Keep open flames away from the machine. – Do not place objects filled with liquids (such as drinks) in the immediate vicinity of the machine. Rapid Shape GmbH │ DOCR000438 16 │ 96...
Personnel who are being trained, instructed, taught, or undergoing general apprenticeships should only be allowed to work on the machine under the constant supervision of the operator. 17 │ 96 Rapid Shape GmbH │ DOCR000438...
– Please dispose of all consumables as intended in accordance with the locally applicable waste disposal regulations. When doing so, observe the safety data sheets of the respective materials. Rapid Shape GmbH │ DOCR000438 18 │ 96...
12 Ethernet connection Hood handle 13 USB port USB port 14 Main switch (Toggle switch) Emergency stop button 15 Power connection Power on button 16 Castor without arrester Castor with arrester Foot sensor 19 │ 96 Rapid Shape GmbH │ DOCR000438...
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17 Collection basket 23 Hot air fan (heating function) 18 Material reservoir 24 Knife protection device 19 Reference plate 25 (Knife-)Drip guard 20 Spirit levels 21 Hose holder 22 Side cover (ASM) Rapid Shape GmbH │ DOCR000438 20 │ 96...
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28 Build platform splash guard 35 Bottle holder (isopropanol)* 29 RFID spot (front) 36 Response range foot sensor 30 Status LED 31 Level sensor 32 Peristaltic pump* *Refill System (Automatic Refill, → Chapter 7.9) 21 │ 96 Rapid Shape GmbH │ DOCR000438...
Serial Plate The serial plate is located on the back of the machine. It shows the most important technical data and the serial number of the machine. Figure 6: Serial plate D50+ (example) Rapid Shape GmbH │ DOCR000438 22 │ 96...
(ShockWatch®) for visible damage immediately on receipt. Damage must be recorded in written and image form and then immediately reported to the transport company and Rapid Shape. Before commencing transport, secure the transport box against falling over with suitable securing devices on the lifting and transport equipment, which are designed for the transport box weight including that of the machine (approx.
Knowledge Center. To do this, scan the QR code on the transport box (or see left). You will be automatically directed to the video. You can also log in manually to www.rapidshape.de/kc view the video: Figure 8: QR Code (“Unpacking“ video) Rapid Shape GmbH │ DOCR000438 24 │ 96...
3D Printing System – Starter package Optionally, additional accessories can be supplied. For more information, please contact Rapid Shape. Storing the Machine When not used for a prolonged period, store the machine – in a dry, dust-free and frost protected room.
The machine needs to be aligned if only one air bubble is outside a reading ring. → Chapter 4.1.3 7. Connect the machine to the power supply and the network. → Chapter 4.2 Rapid Shape GmbH │ DOCR000438 26 │ 96...
13. One person: Carefully tilt the machine to one side slightly so that the weight is taken off the castor. The second person: Slid the shim(s) with the long side between the castor and the 27 │ 96 Rapid Shape GmbH │ DOCR000438...
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If the machine is not in a horizontal position, the reading rings. shims need to be re-positioned. 17. Afterwards, attach the bottom hood and frame elements back on to the machine frame. Figure 10: Fitting the shim Rapid Shape GmbH │ DOCR000438 28 │ 96...
(This is included in delivery with your machine. You can also view it in our Knowledge Center. To do so, scan the QR code on the reference plate on your machine or log in manually: www.rapidshape.de/kc) 29 │ 96 Rapid Shape GmbH │ DOCR000438...
(You will find this on the USB stick for your machine. You can also view it in our Knowledge Center. To do so, scan the QR code on the reference plate on your machine or log in manually: www.rapidshape.de/kc) Rapid Shape GmbH │ DOCR000438 30 │ 96...
«O» position (Off). 2. Connect the mains cable to the power connector on the machine. 3. Switch the main switch to the «I» position (On). 31 │ 96 Rapid Shape GmbH │ DOCR000438...
Hard disk space: 6 GB – Network connection between PC and machine (for example over a router) 2. PC Software – Netfabb Rapid Shape (on USB stick or in Knowledge www.rapidshape.de/kc Center: – TeamViewer Host (www.teamviewer.com) Rapid Shape GmbH │ DOCR000438...
Alternatively, you can also access and download the current version of “Autodesk Netfabb” from our Knowledge Center: www.rapidshape.de/kc For further information on operating Netfabb, please consult the separately available “How-To Guides”. → 33 │ 96 Rapid Shape GmbH │ DOCR000438...
Information about the material reservoir (if reservoir is inserted) – Updates available (if “Automatic Updates” is enabled, → Main Menu > «Setup» > «Service» > «Switch Level» > «Customer») – Basic information (e.g. license status) Rapid Shape GmbH │ DOCR000438 34 │ 96...
Information about the material reservoir (if reservoir is inserted) – Updates available (if “Automatic Updates” is enabled, → Main Menu > «Setup» > «Service» > «Switch Level» > «Customer») – Basic information (e.g. license status) 35 │ 96 Rapid Shape GmbH │ DOCR000438...
4. Press the «Save» button on the right-hand side of the display to save the setting. 5. Return to the main menu. If the “Hood Assistant” function is disabled, manually opening the upper hood takes place without any technical assistance. 37 │ 96 Rapid Shape GmbH │ DOCR000438...
The hood then immediately moves back up until it reaches its upper end position. During special user interactions, e.g. while calibrating the exposure unit, automatic hood closing does not take place, although the function is still enabled. Rapid Shape GmbH │ DOCR000438 38 │ 96...
1. Access the «Customer» menu: Main Menu > «Setup» > «Service» > «Switch Level» > «Customer». 2. Locate the button “Disable automatic updates” on the left-hand The button lights up red when the function is side of the display. disabled. 39 │ 96 Rapid Shape GmbH │ DOCR000438...
5. Return to the main menu. 6. To connect the printer to the post-processing devices, please refer to the separate instructions, “x_wash Intelligent Connectivity” and “x_cure Intelligent Connectivity”. → Rapid Shape GmbH │ DOCR000438 40 │ 96...
This function can be set with the «Enable automatic refill» button. To set the function, refer to the separate chapter “Automatic Refill: Refilling the Printing Material Automatically“. → Chapter 7.9.2 41 │ 96 Rapid Shape GmbH │ DOCR000438...
4. Set your chosen offset value. 5. Press the «Save» button on the right-hand side of the display to save the setting. 6. Return to the main menu. Rapid Shape GmbH │ DOCR000438 42 │ 96...
Remove residues using the automatic reservoir cleaning function if required. → Chapter 10.1.11 7. Take the collection basket in your hands and check it for cleanliness. Clean the basket if required. → Chapter 10.1.6 43 │ 96 Rapid Shape GmbH │ DOCR000438...
8. Continue with inserting the knife. → Chapter 7.6.3 N O TE ! We always recommend using a build platform splash guard to prevent material splashing the underside of the platform handle which may possibly result from the separation process. Rapid Shape GmbH │ DOCR000438 44 │ 96...
10. Insert the knife protection device back into the machine and push it back as far as it will go to close the device. 11. Continue with inserting the material reservoir. → Chapter 7.6.4 45 │ 96 Rapid Shape GmbH │ DOCR000438...
N O TE! Wearing protective gloves protects the skin from contact with skin damaging materials. During work steps in which you work with printing materials or cleaning agents, we always recommend wearing protective gloves. 47 │ 96 Rapid Shape GmbH │ DOCR000438...
3. Close the upper hood. 7.6.6 Connecting the Hose (Automatic Refill) To use the “Automatic Refill” function, a hose needs to be connected between the material bottle and the material reservoir. → Chapter 7.9.2 Rapid Shape GmbH │ DOCR000438 48 │ 96...
7. Enter the chosen number of print jobs. 8. Press the «Save» button on the right-hand side of the display to save the setting. 9. Return to the main menu. Figure 20: Customer menu, enable automatic separation function 49 │ 96 Rapid Shape GmbH │ DOCR000438...
6. Prepare the machine for printing. Inserting the knife and the collection basket is not required. → Chapter 7.5 7. Start your print job as usual. → Chapter 7.8.1 Figure 21: Customer menu, disable automatic separation function Rapid Shape GmbH │ DOCR000438 50 │ 96...
Take note the 100 mm maximum component height supported by the ASM function. 4. Press the «Start» button. The print job will now be started. The print view is shown on the display. 51 │ 96 Rapid Shape GmbH │ DOCR000438...
Remaining Time view. If you want to have the detailed view with the force charts displayed as standard, you can set this in the Customer Menu. Proceed as described below to make the setting. Rapid Shape GmbH │ DOCR000438 52 │ 96...
We do not recommend pausing the print job or not for too long as the interrupted layer may not adhere properly due to too much exposure to oxygen. 53 │ 96 Rapid Shape GmbH │ DOCR000438...
(even if a different temperature is preset for the material for printing). The manually entered value is not saved. The value is reset automatically after closing and then reopening the software. Rapid Shape GmbH │ DOCR000438 54 │ 96...
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Figure 23: Manual mode, “Heating“ settings N O TE ! To avoid unnecessary wear, make sure that the reservoir contact area is always dry and clean. We recommend switching off the machine overnight. 55 │ 96 Rapid Shape GmbH │ DOCR000438...
RFID spot on the front of the printer to mark that the reservoir is full. Alternatively, you can scan in the material bottle on the inside of the middle hood. Rapid Shape GmbH │ DOCR000438 56 │ 96...
The button lights up green when the function is enabled. 4. Press the «Save» button to the right of the «Enable automatic refill» label to save the setting. 5. Return to the main menu. Figure 24: Customer menu, “Enable automatic refill“ 57 │ 96 Rapid Shape GmbH │ DOCR000438...
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By doing so, mark the hoses with the respective material labels. Use the labelling flags included in delivery for this purpose. Rapid Shape GmbH │ DOCR000438 58 │ 96...
As soon as you want to change the indication, in contrast, the hose has to be cleaned or replaced to avoid mixing materials and possibly colours. → Chapter 7.10 59 │ 96 Rapid Shape GmbH │ DOCR000438...
Figure 28: Manual mode, ”Manual Refill“ overview The «Auto On» & «Auto Off» buttons have no influence over the refill logic during the printing process and are only used to check the “Automatic Refill” function in manual mode. Rapid Shape GmbH │ DOCR000438 60 │ 96...
8. Begin with post-processing the print job immediately. → Chapter 7.11 When removing the print job from the collection basket, check the total number of printed parts and their surfaces for rough damage. 61 │ 96 Rapid Shape GmbH │ DOCR000438...
8. Then insert the knife drip guard and knife back into the machine. → Chapter 7.6.3 9. Place the basket back in the holder. → Chapter 7.6.5 10. Close the upper hood. 11. Begin with post-processing the print job immediately. → Chapter 7.11 Rapid Shape GmbH │ DOCR000438 62 │ 96...
For further information, please refer to the separate operating instructions for the x_wash. → x_wash To clean your print jobs with another cleaning device, please refer to the respective printing material instructions for the information you require. 63 │ 96 Rapid Shape GmbH │ DOCR000438...
After the cleaning and post-curing process, check the component for the desired result. If you notice that the print result deviates from the desired result, please repeat the workflow, or contact Customer Service. Rapid Shape GmbH │ DOCR000438 64 │ 96...
9. Pull the material reservoir out of the machine. To do so, press the reservoir down slightly and then pull it out of the machine. 10. Now perform a full cleaning of the reservoir. Afterwards, set the cleaned reservoir aside. → Chapter 10.1.5 65 │ 96 Rapid Shape GmbH │ DOCR000438...
Cleaning the build platform and storing it in the machine → Chapter 10.1.2 – Storing the material reservoir (in machine or in reservoir reservoir box) – Closing the upper hood – Removing course impurities with a damp cloth Rapid Shape GmbH │ DOCR000438 66 │ 96...
For the long-term shutdown of the machine, please proceed as follows: 1. Switching off the machine. → Chapter 8.1 2. Switch the main switch to the «O» (Off) position. 3. Unplug the power supply. 4. Store the machine safely. → Chapter 3.4 67 │ 96 Rapid Shape GmbH │ DOCR000438...
The components are not cleanly The knife is blunt or damaged. Check the blade of the knife for separated from the build sharpness or damage. Replace the platform. knife if necessary. → Chapter 10.1.3 Rapid Shape GmbH │ DOCR000438 68 │ 96...
It is therefore essential to observe the prescribed cleaning and maintenance work. All other maintenance work is only allowed to be carried out by the Rapid Shape Customer Service. For further information please contact Customer Service. 69 │ 96...
3. Then remove any streaks using a microfibre cloth soaked in glass cleaner. 4. Insert a material reservoir. → Chapter 7.6.4 N O TE ! Do not use paper towels under any circumstances. These can scratch the glass surface. Rapid Shape GmbH │ DOCR000438 70 │ 96...
8. Place the platform on a paper towel. 9. Loosen both knurled nuts on the build platform and pull the build platform splash guard off the platform. 71 │ 96 Rapid Shape GmbH │ DOCR000438...
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7. Now insert the knife protection device back into the machine and push it back as far as it will go to close the knife protection device. 8. Close the upper hood. Rapid Shape GmbH │ DOCR000438 72 │ 96...
7. Grasp the knife by the black knurled thumb nuts and pull the knife upwards out of the holder. Then place the knife with the blade facing downwards on a paper towel. 73 │ 96 Rapid Shape GmbH │ DOCR000438...
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6. Take the cleaned collection basket and place it in the mounting. → Chapter 10.1.6 7. Close the upper hood. Rapid Shape GmbH │ DOCR000438 74 │ 96...
5. Now insert the knife protection device back into the machine and push it back as far as it will go to close the knife protection device. 6. Close the upper hood. 75 │ 96 Rapid Shape GmbH │ DOCR000438...
3. Pull the reservoir out of the machine. To do so, press the reservoir down slightly and then pull it out of the machine. Rapid Shape GmbH │ DOCR000438 76 │ 96...
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7. Turn the reservoir over and clean the underside (glass bottom) with a microfibre cloth soaked in isopropanol. 8. Afterwards, clean the underside of the reservoir with a microfibre cloth soaked in glass cleaner to remove any streaks. 77 │ 96 Rapid Shape GmbH │ DOCR000438...
4. Clean the collection basket with a brush or small brush and isopropanol. Then wipe the basket dry with paper towels. 5. Place the basket back in the holder. 6. Close the upper hood. Rapid Shape GmbH │ DOCR000438 78 │ 96...
4. Press the «+» button to add the sensor to the list of permitted sensors. The sensor is now registered. 5. Disconnect the USB connector for the sensor from the USB port. 79 │ 96 Rapid Shape GmbH │ DOCR000438...
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4. Disconnect the USB connector of the sensor from the USB port. 5. Remove the sensor head out of the device and put it back into the packaging. 6. Remove the calibration device from the machine. The calibration is finished. Rapid Shape GmbH │ DOCR000438 80 │ 96...
6. Insert the knife protection device back into the machine and push it back as far as it will go to close the knife protection device. 7. Take the collection basket and place it in the mounting. 8. Close the upper hood. 81 │ 96 Rapid Shape GmbH │ DOCR000438...
7. Press the peristaltic pump cover down to fix the hose back in the pump. 8. Insert the hose into the hose cut-out on the left-hand side of the mounting plate and clamp it behind the lug provided. Close both hoods. Rapid Shape GmbH │ DOCR000438 82 │ 96...
To access this, scan the QR code on the reference plate on your machine or log in manually: www.rapidshape.de/kc Required Accessories Safety gloves, calibration device, gauge, DIN A4 sheet, hexagon wrench (Allen key) set, microfibre cloth, isopropanol, glass cleaner 83 │ 96 Rapid Shape GmbH │ DOCR000438...
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4. Repeat this process until all corners are set to parallel. 5. Then press the «Reference» button to move the platform back upwards again. 6. Remove the dial gauge from the machine. 7. Remove the DIN A4 sheet from the calibration plate. Rapid Shape GmbH │ DOCR000438 84 │ 96...
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8. Pull the calibration plate out of the machine and put it back safely into the packaging. 9. Press the «Home» button to return to the main menu. Figure 30: Adjustment screws A (inner) and B (outer) 85 │ 96 Rapid Shape GmbH │ DOCR000438...
3. After the exposure time («00») has expired, open the hood and pull the reservoir out of the machine. To do so, press the reservoir down slightly and then pull it out of the machine. Rapid Shape GmbH │ DOCR000438 86 │ 96...
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– Please dispose of all consumables as intended in accordance with the local waste disposal regulations. Please take note of the safety data sheets of the respective materials. 87 │ 96 Rapid Shape GmbH │ DOCR000438...
8. Fold the peristaltic pump cover upwards to allow material in the hose section of the pump to flow back out of the hose. Rapid Shape GmbH │ DOCR000438 88 │ 96...
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(short stainless-steel spigot) is flush with the hose holder. 9. Push the hose back into the holder guide and insert the hose holder with the material feed hose into the refill printing position. 89 │ 96 Rapid Shape GmbH │ DOCR000438...
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12. Insert the hose into the hose cut-out on the left-hand side of the mounting plate and clamp it behind the lug provided. Close both hoods again. 13. Return to the main menu. Rapid Shape GmbH │ DOCR000438 90 │ 96...
5. Repeat these steps for the right-hand (R) side. 6. Make sure that both nuts are tightened firmly. 7. Now place the components back in the machine. → Chapter 7.6.3 and Chapter 7.6.5 91 │ 96 Rapid Shape GmbH │ DOCR000438...
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Operating Instructions D50+ | P50+ | SHERAprint 50 8. Dispose of the used blade as intended according to local waste disposal regulations. Rapid Shape GmbH │ DOCR000438 92 │ 96...
7. Dispose of the used hose as intended according to local waste disposal regulations. For better differentiation: Mark the hose with the respective material name using a labelling flag (included in delivery). 93 │ 96 Rapid Shape GmbH │ DOCR000438...
Knife and collection basket – Build platform – Material reservoir 4. If present, remove any soiling. 5. Now dismantle the machine properly into its individual parts. Then dispose of the individual parts. → Chapter 11.2 Rapid Shape GmbH │ DOCR000438 94 │ 96...
Dispose of individual machine parts as intended through your local recycling depot or approved specialist companies. For a list of materials used, please contact Rapid Shape. Alternatively, you can return the machine directly to Rapid Shape for final disposal. 95 │ 96...
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