Emotron MSF 2.0 Instruction Manual

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St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan)

Queensland Urban Utilities

CONTRACT BW 70103-029-SPR107d

Pump Station Switchboard Replacement

SP043 St Conel Street Nudgee

ELECTRICAL SWITCHBOARD

OPERATION and MAINTENANCE MANUAL

Page 1 of 372

Q-Pulse Id TMS484

Active 03/12/2013

Table of Contents

Chapters

Table of Contents

Troubleshooting

Summary of Contents for Emotron MSF 2.0

Page 1 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Queensland Urban Utilities CONTRACT BW 70103-029-SPR107d Pump Station Switchboard Replacement SP043 St Conel Street Nudgee ELECTRICAL SWITCHBOARD OPERATION and MAINTENANCE MANUAL Page 1 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 2 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Queensland Urban Utilities INDEX 1. Soft Starters (Emotron) 2. Graphic Display (Redlion) 3. Radio (Trio) 4. Level Transducer (Endress) 5. Pressure Transducer (Vega) 6. Miscellaneous 7. Drawings 8.
Page 3 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) 1. SOFT STARTERS Page 3 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 4 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Emotron MSF 2.0 Softstarter Instruction manual English Page 4 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 5 Date of release: 25-07-2007 © Copyright Emotron AB 2000-2007 Emotron retains the right to change specifications and illustrations in the text, without prior notification. The contents of this document may not be copied without the explicit permission of Emotron AB.
Page 6 You can switch the device off at any time with the mains switch connected before the softstarter (both motor and control supply voltage must be switched off ). Emotron AB 01-4135-01r1 Page 6 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 7 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Emotron AB 01-4135-01r1 Page 7 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 8: Table Of Contents
Control panel ............39 LED indication ............40 The menu structure..........40 The keys..............40 Control panel lock ........... 41 Overview of softstarter operation and parameter set- up ................42 Emotron AB 01-4135-01r1 Page 8 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 9 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Emotron AB 01-4135-01r1 Page 9 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 10: General Information
The softstarter is equipped with a connection for protective earth (PE). Type number All MSF 2.0 softstarters are IP 20 enclosed types, except MSF-1000 and MSF-1400 which are delivered as open Fig. 1, page 5 gives an example of the type code number chassis IP00.
Page 11: Standards
1, General requirements and VDE 0113. The MSF 2.0 softstarter is attached to the plywood box/ loading stool by screws, and the softstarter must be • EN 61000-6-4, EMC, Emission standard for industrial unpacked as follows: environments 1.
Page 12: Glossary
Nominal softstarter speed nsoft Nominal motor torque Nm, lbft Nominal motor voltage Nominal motor current Nominal motor power kw, HP Normal load % of P normal Emotron AB 01-4135-01r1 General information Page 12 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 13 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) General information Emotron AB 01-4135-01r1 Page 13 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 14: Description
Typical applications with constant load are elevators, cranes and conveyors. Linear load characteristics are found for cal- endar rollers and smoothing machines; quadratic correlation between speed and torque is typical for pumps and fans. Emotron AB 01-4135-01r1 Description Page 14 of 372 Q-Pulse Id TMS484...
Page 15: Reduced Voltage Starting
T ~ I ≈ 1/4 T = 1/2 I -> T ≈ 1/9 T = 1/3 I -> T LV=low voltage Fig. 7 Star-delta start DOL=Direct on line Description Emotron AB 01-4135-01r1 Page 15 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 16 Obviously a much smoother start is realized compared to the star-delta start and the starting current is decreased. Emotron AB 01-4135-01r1 Description Page 16 of 372 Q-Pulse Id TMS484...
Page 17: Other Starting Methods
The following figure shows typical torque and current characteristics for a slip- ring motor during the start with an external rotor-resistance starter. Description Emotron AB 01-4135-01r1 Page 17 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 18: Use Of Softstarters With Torque Control
This solution is even valid for all other applications, which for some reason (high load torque compared to motor torque etc.) cannot be started by a softstarter. Emotron AB 01-4135-01r1 Description Page 18 of 372 Q-Pulse Id TMS484...
Page 19 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Description Emotron AB 01-4135-01r1 Page 19 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 20: Mounting
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Mounting 3.1.1 Cooling This chapter describes how to mount the MSF 2.0 soft- starter. Before mounting it is recommended that the installa- MSF-017 to MSF-250 tion be planned out first: •...
Page 21 Observe that the two mounting hooks supplied (see mounting the softstarter as upper support (only MSF-310 to section 1.9, page 6 and Fig. 2 on page 7) must be used for MSF-835). Mounting Emotron AB 01-4135-01r1 Page 21 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 22 -310 to -450 -570 to -835 239.5 -1000 -1400 322.5 590.5 03-F122_1 Fig. 15 Hole pattern for MSF-170 to MSF-250 with upper mounting bracket instead of DIN rail. Emotron AB 01-4135-01r1 Mounting Page 22 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 23 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Fig. 17 MSF-1000 to MSF-1400 Fig. 18 Hole pattern busbar MSF-1000 to MSF-1400. Mounting Emotron AB 01-4135-01r1 Page 23 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 24: Connections
Allow the softstarter to become fully accli- NOTE: For UL-approval use 75°C Copper wire only. Emotron AB 01-4135-01r1 Connections Page 24 of 372 Q-Pulse Id TMS484...
Page 25: Connecting Mains And Motor Cables
4. Mains supply L1, L2, L3 5. Motor power supply T1, T2, T3 6. Current transformers (can be mounted outside for bypass see section 8.7.5, page 67) Connections Emotron AB 01-4135-01r1 Page 25 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 26 7. Mounting of EMC gland for control cables left inside of the cabinet) 2. Protective earth (PE), control supply voltage 3. Control supply voltage connection 01, 02 4. Mains supply L1, L2, L3 Emotron AB 01-4135-01r1 Connections Page 26 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 27 7. Mounting of EMC gland for control cables left inside of the cabinet) 2. Protective earth (PE), control supply voltage 3. Control supply voltage connection 01, 02 4. Mains supply L1, L2, L3 Connections Emotron AB 01-4135-01r1 Page 27 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 28 5. Motor power supply T1, T2, T3 6. Current transformers (possible to mount outside for bypass see section 8.7.5, page 67) 7. Mounting of EMC gland for control cables Emotron AB 01-4135-01r1 Connections Page 28 of 372 Q-Pulse Id TMS484...
Page 29: Control Connection
T2 phase (MSF 310 to MSF 1400) Current transformer input, cable S2 (brown) Common connection for terminals 75 and 76 Fan connection 24 VDC Fan connection 0 VDC *Internal connection, no customer use. Connections Emotron AB 01-4135-01r1 Page 29 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 30: Minimum Wiring
NOTE! The softstarter should be wired with a shielded in section 8.3.1, page 46. control cable to fulfil the EMC regulations outlined in section 1.6, page 6. Fig. 24 Wiring circuit, “minimum wiring”. Emotron AB 01-4135-01r1 Connections Page 30 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 31 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Connections Emotron AB 01-4135-01r1 Page 31 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 32: How To Get Started
The settings are carried out according as follows: Start/Stop Fig. 25 Standard wiring. Emotron AB 01-4135-01r1 How to get started Page 32 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 33: Motor Data
Voltage control Coast Nominal motor speed Brake Default “Stop method” is Coast (freewheeling). Default: in rpm nsoft Range: 500-3600 rpm 500-3600 Nominal motor speed. How to get started Emotron AB 01-4135-01r1 Page 33 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 34: Setting The Start Command
Set the display to menu [100]. Now the motor current can be viewed on the display. Read-out 1 0 0 Current 0. 0 Range: 0.0-9999 A Emotron AB 01-4135-01r1 How to get started Page 34 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 35 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) How to get started Emotron AB 01-4135-01r1 Page 35 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 36: Applications And Functions Selection
On-load factor (on-load duty cycle as percent- age of operation cycle) This norm is made for bypass operation. The MSF 2.0 soft- Start time (seconds) starter is designed to run continuously. In the event of high Start current (multiple of...
Page 37: The Applications Rating List
30 seconds. AC53b 3.0-30:330 (normal with bypass) This level is for lighter applications when a bypass contactor is used. The MSF 2.0 can in this case be used for applica- tions with an even higher nominal current. Example...
Page 38 Petrochemical Ball Mill Centrifuge Extruder Screw Conveyor Transport & Machine Tool Ball Mill Grinder Material Conveyor Palletiser Press Roller Mill Rotary Table Trolley Escalator Emotron AB 01-4135-01r1 Applications and functions selection Page 38 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 39: The Application Functions List
Description and use of the table: Menus Application Gives the menu numbers and selection for the MSF 2.0 This column gives the various applications. If the machine function. or application is not on this list, try to identify a similar "200;=1", means: program selection 1 in menu [200].
Page 40 Reverse current brake with external contactor for heavy 320;=5 loads. 323;=2,324 Braking down to slow speed and then positioning con- 330-333, Need to open centrifuge in a certain position. trol. 500,501 Emotron AB 01-4135-01r1 Applications and functions selection Page 40 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 41: Special Conditions
6.5.1 Small motor or low load 6.5.6 Starting with counter- The minimum load current for the MSF 2.0 softstarter is 10% of the rated current of the softstarter, except for the clockwise rotating loads MSF-017 where the min.
Page 42 6.5.12 Operation above 1000 m All ratings are stated at 1000 m over sea level. If an MSF 2.0 is placed at 3000 m for example, it must be derated. To get information about motors and drives at higher alti- tudes please contact your supplier to get technical informa- tion no 151.
Page 43 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Applications and functions selection Emotron AB 01-4135-01r1 Page 43 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 44: Operation Of The Softstarter
Then the display will show menu [100]. An illuminated dis- play indicates that there is control supply voltage to the soft- starter. Fig. 32 Control panel. Emotron AB 01-4135-01r1 Operation of the softstarter Page 44 of 372 Q-Pulse Id TMS484...
Page 45: Led Indication
Fig. 33 LED indication at different operation situations. menu [334] or [335]. The menu structure The menus in MSF 2.0 are organized in a 1-level structure and they are divided into the groups set out in table 8. For easier commissioning the menus are divided into three groups, Read-out, Setting and Multi Setting.
Page 46: Control Panel Lock
In locked mode it is possible to operate the softstarter from the control panel and to view all parameters and read-outs, but it is not possible to change any parameters. Emotron AB 01-4135-01r1 Operation of the softstarter Page 46 of 372...
Page 47: Overview Of Softstarter Operation And Parameter Set- Up
NOTE: If external control of parameter set is chosen in menu [240] no parameters except for parameter set [249] and control source [200] can be changed. Operation of the softstarter Emotron AB 01-4135-01r1 Page 47 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 48: Functional Description
240-243 Selection and programming of parameter sets. handling Auto reset 250-263 Automatic reset of active alarm and restart of MSF 2.0. Serial 270-273 Serial communication settings for the data transfer. communication Settings associated with the operation, for example the start- and...
Page 49: General Settings
Range: 0.0-9999A 8.1.4 Control panel lock [201] The MSF 2.0 Control panel can be locked to prevent NOTE! This is the same read-out as menu [700]. parameter being set by unauthorised personnel. • Lock control panel by simultaneously pressing both keys 8.1.2 Automatic return menu [101]...
Page 50: Motor Data
8.1.5 Enable US units [202] By default all read-out and configuration values are given in For optimal performance the MSF 2.0 softstarter should be SI units. If preferred, US customary units can be chosen configured according to the motor’s rating plate: instead.
Page 51: Motor Protection
2 1 5 [327] (braking strength and braking time). 8.3.1 Thermal motor protection Nominal frequency With MSF 2.0 an internal thermal model of the motor or an external signal from a PTC can be used for thermal motor Default: 50 Hz protection.
Page 52 [220] is performed. The alarm remains active until the motor model cools down to 95% of its ther- mal capacity. The used thermal capacity is shown in menu [223]. Emotron AB 01-4135-01r1 Functional description Page 52 of 372 Q-Pulse Id TMS484...
Page 53 The start signal can be given via control panel, remote or via serial communication depending on the control source chosen in menu [200]. Regardless of the cho- Functional description Emotron AB 01-4135-01r1 Page 53 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 54 Locked rotor time Default: 5.0 s Range: 1.0-10.0 s 1.0-10.0 Locked rotor time. Emotron AB 01-4135-01r1 Functional description Page 54 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 55 The alarm remains active until the fail- ure disappears. Setting 2 3 0 Single phase input failure (alarm code F1) Default: Range: 1, 2 Warning Coast Functional description Emotron AB 01-4135-01r1 Page 55 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 56: Parameter Set Handling
Select parameter set ing under various load conditions. There are four parameter sets available in MSF 2.0. Parameter set handling is control- led by the following menus: Default: [240] Select parameter set...
Page 57: Autoreset
When this problem occurs sev- eral times in a short period of time, external assistance is required. Functional description Emotron AB 01-4135-01r1 Page 57 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 58 Thermal motor protection autoreset is disa- the alarm will be reset and a restart attempt will automati- bled cally be made. Delay time for thermal motor protection 1-3600 autoreset Emotron AB 01-4135-01r1 Functional description Page 58 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 59: Serial Communication
There are several serial communication options available for voltage unbalance alarm (alarm code F8) is configured. The MSF 2.0 (see page 107 for more information). The soft- delay time starts counting when the fault is gone. Usually, starter can be configured and controlled via serial communi- the mains voltage will not be available to the softstarter in cation if this is configured in menu [200] (see page 44).
Page 60: Operation Settings
(for default configuration of the relays). The motor age or torque control. is stopped according to the stop settings in menus [320] to [325]. Emotron AB 01-4135-01r1 Functional description Page 60 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 61 8.7.1 Preset pump control [300] When the pre-setting of the parameters for pump control With this multi-setting parameter the MSF 2.0 softstarter has been executed successfully, “SEt” is shown in the display can easily be configured for pump applications. The follow- for two seconds.
Page 62 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) 8.7.2 Start Torque control With MSF 2.0, torque control, voltage control and direct The default settings for initial torque at start is 10% and for on-line are available as start methods. Torque control is end torque at start it is 150%.
Page 63 Voltage control can be used when a linear voltage ramp is desired. The voltage to the motor will be ramped up linearly, Time from initial voltage up to full mains voltage. Fig. 40 DOL-start. Functional description Emotron AB 01-4135-01r1 Page 63 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 64 NOTE: Check that the nominal motor current is configured properly in menu [211] if the current limit functionality is used. Emotron AB 01-4135-01r1 Functional description Page 64 of 372 Q-Pulse Id TMS484...
Page 65 NOTE: Check that the nominal motor current is configured properly in menu [221]. Nominal torque 8.7.3 Stop With MSF 2.0, four stop methods are available: torque con- End torque trol, voltage control, coast and braking. Torque control is available for loads with linear or square torque characteristic.
Page 66 DC brake mode is activated until the motor is standing still. End torque at stop The MSF 2.0 will automatically turn off the output voltage when the motor has stopped or when the stop time has expired. Optionally an external rotation senaor can be con-...
Page 67 3 2 3 Setting 3 2 4 Braking method Braking strength Default: Default: 150% Range: 1, 2 Range: 150-500% Dynamic vector brake 150-500 Braking strength. Reverse current brake Functional description Emotron AB 01-4135-01r1 Page 67 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 68 8.7.4 Slow speed and JOG functions For most alarms it is possible to configure them so that when MSF 2.0 is able to run the motor at a fixed slow speed for a they are triggered either operation continues or the motor limited period of time.
Page 69 [330] Slow speed strength configured in menu [333]. [331] Slow speed time at start [332] Slow speed time at stop [333] DC-brake at slow speed [324] Braking strength Functional description Emotron AB 01-4135-01r1 Page 69 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 70 Stop time Slow speed Time running at stop at start Start command Stop command Stopped Fig. 47 Slow speed at start/stop during a selected time period. Emotron AB 01-4135-01r1 Functional description Page 70 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 71 [334] and [335], the JOG keys on the control panel can be used. Slow speed in forward or reverse direction will be active as long as the relevant button is pushed. Functional description Emotron AB 01-4135-01r1 Page 71 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 72 Bypass [340] As the MSF 2.0 is designed for continuous running, a by- pass contactor is not normally needed. However, where there is high ambient temperature or other special conditions, the use of a bypass contactor can be advantageous.
Page 73 77 terminal 77 Fig. 50 Current transformer position for Bypass on MSF-017 Fig. 51 Current transformer position for Bypass on MSF-310 to MSF-250. to MSF-1400. Functional description Emotron AB 01-4135-01r1 Page 73 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 74: Process Protection
Power Factor Control PFC [341] 8.8.1 Load monitor During operation, the softstarter continuously monitors the The MSF 2.0 has a built-in load monitor, which continu- load of the motor. Particularly when idling or when only ously supervises the motor shaft power. This means, the...
Page 75 The appropriate alarm message is shown in the display and relay K3 is activated (for default configuration of the relays). The motor is stopped according to the stop settings in menus [320] to [325]. Functional description Emotron AB 01-4135-01r1 Page 75 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 76 The start delay begins when a start of the Range: 0.1-90.0 s motor is initiated. 0.1-90.0 Response delay for max power alarm. Emotron AB 01-4135-01r1 Functional description Page 76 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 77 [408]. The min power pre-alarm status is available on one of the programmable relays K2-K3 if so configured (see description of the relays, menus [530] to [532] for more information. Functional description Emotron AB 01-4135-01r1 Page 77 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 78 “no” is shown again. An Autoset can also be initiated via the 8.8.2 External alarm [420] analogue/digital input, see description of menu [500] for The MSF 2.0 can generate an alarm according to the status more information. of an external signal. For a detailed description of the exter- nal alarm functionality see section 8.9.5, page 89.
Page 79 4 3 0 Spinbrake Voltage unbalance alarm (alarm code F8) 8.8.3 Mains protection The MSF 2.0 continuously monitors the mains voltage. Default: This means the motor can easily be protected from over- and Range: oFF, 1, 2, 3, 4 undervoltages as well as from voltage unbalance conditions.
Page 80 1, 2, 3, 4 Range: oFF, 1, 2, 3, 4 Undervoltage alarm is disabled. Overvoltage alarm is disabled. Warning Warning Coast Coast Stop Stop Brake Brake Emotron AB 01-4135-01r1 Functional description Page 80 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 81 L - - - Range: L123, L321 L123 Phase sequence L1, L2, L3 L321 Phase sequence L3, L2, L1 L- - - Phase sequence can not be detected Functional description Emotron AB 01-4135-01r1 Page 81 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 82: I/O Settings
79 for more information. 8.9.1 Input signals Setting 5 0 0 The MSF 2.0 has one programmable analogue/digital input and four programmable digital inputs for remote control. Analogue/digital input Analogue/digital input [500] The analogue/digital input can either be programmed for Default: analog or digital functionality.
Page 83 18 (supply voltage to terminals 14, 16 and 17). Setting 5 0 1 Digital input pulses Default: Range: 1-100 1-100 Number of edges Fig. 54 Wiring for digital input signal. Functional description Emotron AB 01-4135-01r1 Page 83 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 84 A start will be performed if the level of the reference signal is below the analogue start/stop on-value chosen in menu Emotron AB 01-4135-01r1 Functional description Page 84 of 372 Q-Pulse Id TMS484...
Page 85 [530] to [532] correspond to the different start signals, which can be chosen for the digital inputs. In this way dif- The MSF 2.0 has four programmable digital inputs. The ferent running directions for the motor can be chosen. four inputs and their corresponding control supply termi- nals are shown overleaf in Fig.
Page 86 External alarm signal external signal. See description of external control of param- eter set in section 8.9.6, page 90 for more information. Start R signal Start L signal Emotron AB 01-4135-01r1 Functional description Page 86 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 87 Analogue output is disabled. 8.9.2 Output signals Analogue signal 0-10 V/0-20 mA Analogue signal 2-10 V/4-20 mA The MSF 2.0 has one programmable analogue output and Analogue signal 10-0 V/20-0 mA three programmable relays. Analogue signal 10-2 V/20-4 mA Analogue output...
Page 88 Minimum output value NOTE: The minimum value for scaling the analogue output is reset to the default value 0% if a new output value is chosen in menu [521]. Emotron AB 01-4135-01r1 Functional description Page 88 of 372 Q-Pulse Id TMS484...
Page 89 When Power alarms (10) is chosen as a setting, both a Max power alarm or a Min power alarm will activate the relay. If so desired, the relays can instead be pro- Functional description Emotron AB 01-4135-01r1 Page 89 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 90 [326] (alarm brake strength), relay K1 is automatically set for Run (5). If a different setting is desired for the specific application, the relay setting has to be changed afterwards. Emotron AB 01-4135-01r1 Functional description Page 90 of 372 Q-Pulse Id TMS484...
Page 91 Regardless of the chosen control source, it is always possible reset. to initiate a reset via the control panel. NOTE! A reset via the control panel will never start the motor. Functional description Emotron AB 01-4135-01r1 Page 91 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 92 Fig. 64 Connection of terminals for start/stop/reset An external switch is connected between terminals 11 and 13 and a second switch is connected between terminals 12 and 13. Emotron AB 01-4135-01r1 Functional description Page 92 of 372 Q-Pulse Id TMS484...
Page 93 12 is opened, a stop according to the stop settings in menus [320] to [325] will be performed. When the stop is finished, the mains contactor for running left will be deactivated by relay K2. Functional description Emotron AB 01-4135-01r1 Page 93 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 94 (for default configuration of the relays) if the external alarm input is opened. The motor voltage is auto- matically switched off. The motor freewheels until it stops. Emotron AB 01-4135-01r1 Functional description Page 94 of 372 Q-Pulse Id TMS484...
Page 95 4 in menus [510] to [513]). Fig. 67 shows a con- nection example for external control of parameter set, in this example digital inputs 3 and 4 are configured for PS1 and PS2. Functional description Emotron AB 01-4135-01r1 Page 95 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 96: View Operation
Output shaftpower The output shaft power is shown in kW or in HP depending MSF 2.0 includes numerous viewing functions which elimi- on the setting for Enable US units in menu [202]. nate the need for additional transducers and meters for monitoring the operation.
Page 97 0.0-9999 A Read-out 7 1 6 Line main voltage L1-L2 Time to next allowed start Read-out Line main voltage L1-L2 Range: 0-60 min Range: 0-720 V Functional description Emotron AB 01-4135-01r1 Page 97 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 98 8 mA will be shown as 25%. high (closed). Read-out Read-out 7 2 5 7 2 2 Analogue Output value Analogue/digital input status Range: 0-100% Range: L, H Emotron AB 01-4135-01r1 Functional description Page 98 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 99: Alarm List
Alarm list, error 7 Alarm list, error 6 Alarm list, error 5 Alarm list, error 4 Alarm list, error 3 Alarm list, error 2 Alarm list, error 1 Functional description Emotron AB 01-4135-01r1 Page 99 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 100: Softstarter Data
Read-out Softstarter type Range: 17-1400 A Software variant Read-out Software variant text Range: Same as label Software version Read-out Software version text Range: Same as label Emotron AB 01-4135-01r1 Functional description Page 100 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 101 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Functional description Emotron AB 01-4135-01r1 Page 101 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 102: Protection And Alarm
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Protection and alarm Brake MSF 2.0 is equipped with functions for motor protection, process protection and protection of the softstarter itself. The appropriate alarm code is flashing in the display and relay K3 is activated (for default configuration of the relays) if an alarm occurs.
Page 103: Alarm Overview
Giving a Reset will cause the alarm message on the display to disappear and the alarm relay K3 to be deactivated (for MSF 2.0 is also provided with an Autoreset function. This default configuration of the relays). However, if operation functionality is described in detail in section 8.5, page 52.
Page 104 Phase reversal alarm. Warning Separate Reset signal needed. (menu [440]) Coast Warning Coast Process protection External alarm. Separate Reset signal needed. Stop (menu [420]) Brake Spinbrake Emotron AB 01-4135-01r1 Protection and alarm Page 104 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 105 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Protection and alarm Emotron AB 01-4135-01r1 Page 105 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 106: Troubleshooting
F12 is found, a thyristor is Open motor contact, cable or probably shorted. (Motor terminal open) motor winding. Initiate a restart. If alarm F14 appears immediately, contact your local MSF sales outlet. Emotron AB 01-4135-01r1 Troubleshooting Page 106 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 107 - Baudrate menu [271]. broken) - Parity menu [272]. If the fault is not found, run the motor from the control panel if urgent, see also manual for serial communication. Troubleshooting Emotron AB 01-4135-01r1 Page 107 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 108 Ambient temperature to high. MSF-017 to MSF-250 should have a (Softstarter overheated) Perhaps fan failure. jumper between terminals 71 and 72. Check also that the fan(s) is(are) rotating. Emotron AB 01-4135-01r1 Troubleshooting Page 108 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 109 ’ in the factory setting column. Unlock control panel by pressing the Control panel is locked for set- -Loc keys “NEXT” and “ENTER’”for at tings. least 3 sec. Troubleshooting Emotron AB 01-4135-01r1 Page 109 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 110: Maintenance
Check that the temperature is within permissible limits. • Check that the cooling fan(s) permit free air flow. Clean any external air filters if necessary. Emotron AB 01-4135-01r1 Maintenance Page 110 of 372 Q-Pulse Id TMS484...
Page 111 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Maintenance Emotron AB 014135-01r1 Page 111 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 112: Options
Fig. 70 Use of the external control panel. Fig. 69 Profibus Option Emotron AB 01-4135-01r1 Options Page 112 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 113: Terminal Clamp
MSF type and Cu Cable 310 to 835 Bolt for connection to busbar Dimensions in mm 35x87x65 30±0.5 Part no. parallel 9351 41±0.2 2x95-300 mm Fig. 72 The terminal clamp. Options Emotron AB 01-4135-01r1 Page 113 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 114: Technical Data
-060 -075 -085 -110 -145 -170 -210 -250 -310 -370 -450 -570 -710 -835 1125 -1000 1 000 1125 1400 -1400 1 400 1650 1000 1800 Emotron AB 01-4135-01r1 Technical data Page 114 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 115 -110 -145 -170 -210 -250 -310 -370 -450 -570 -710 -835 1125 -1000 1 000 1125 1000 1400 -1400 1000 1 400 1250 1650 1500 1800 Technical data Emotron AB 01-4135-01r1 Page 115 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 116 -110 -145 -170 -210 -250 -310 -370 -450 -570 -710 -835 1125 -1000 1 000 1125 1000 1400 -1400 1000 1 400 1250 1650 1400 1800 Emotron AB 01-4135-01r1 Technical data Page 116 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 117 -250 -310 -370 -450 -570 -710 1000 -835 1250 1125 -1000 1000 1 000 1250 1125 1500 1400 -1400 1500 1 400 1500 1524 2000 1800 Technical data Emotron AB 01-4135-01r1 Page 117 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 118 -210 -250 -310 -370 -450 -570 -710 -835 1120 1125 -1000 1000 1 000 1120 1125 1400 1400 -1400 1400 1 400 1600 1524 1800 1800 Emotron AB 01-4135-01r1 Technical data Page 118 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 119: General Electrical Specifications
Analogue output load impedance Voltage signal min load 700Ω, current signal max load 750Ω Control signal supply +12 VDC +12 VDC ±5%. Max current 50 mA. Short circuit proof. Technical data Emotron AB 01-4135-01r1 Page 119 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 120: Fuses And Power Losses
1400 1730 -570 630/1000 1700 2100 -710 800/1000 1000 2100 2500 -835 1000/1200 1000 2500 2875 -1000 1000/1400 1200 3000 3375 -1400 1400/1800 1800 4200 4950 Emotron AB 01-4135-01r1 Technical data Page 120 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 121: Mechanical Specifications Including Mechanical Drawings
Vert. or Horiz 40*10, Al (M12) IP20 -1000, -1400 900*875*336 Vert. or Horiz 75*10, Al (M12) IP00 30.20 03-F98_1 Fig. 73 MSF -310 to MSF -835. Technical data Emotron AB 01-4135-01r1 Page 121 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 122: Derating At Higher Temperature
Russian GOST R Russia certificate of conformity Outline of investigation for power conversion equipment. American UL 508 Only models MSF-017 to MSF-250 up to 600 VAC Emotron AB 01-4135-01r1 Technical data Page 122 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 123: Power- And Signal Connectors
Current transformer input, cable S2 (brown) Common connection for terminals 75 and 76 Fan connection 24 VDC Fan connection 0 VDC *Internal connection, no customer use. Technical data Emotron AB 01-4135-01r1 Page 123 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 124: Semi-Conductor Fuses
NOTE: Short circuit withstand MSF075-MSF145 10000 rms A when used with K5 or RK5 fuses. NOTE! Short circuit withstand MSF170-250 18000 rms A when used with K5 or RK5 fuses. Emotron AB 01-4135-01r1 Technical data Page 124 of 372 Q-Pulse Id TMS484...
Page 125 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Technical data Emotron AB 01-4135-01r1 Page 125 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 126: Set-Up Menu List
5,0 s page 49 SINGLE PHASE INPUT FAILURE 1. Warning Single phase input failure 1, 2 page 50 2. Coast CURRENT LIMIT START TIME EXPIRED Emotron AB 01-4135-01r1 Set-up menu list Page 126 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 127 1, 2, 3, 4 2. Coast ----- page 55 3. Stop 4. Brake Operation settings PRE-SETTING Preset pump control parameters no, yes ----- page 55 START Set-up menu list Emotron AB 01-4135-01r1 Page 127 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 128 1. Warning Min power alarm oFF, 1, 2, 3, 4 2. Coast page 71 3. Stop 4. Brake Start delay power alarms 1-999 s page 71 Emotron AB 01-4135-01r1 Set-up menu list Page 128 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 129 Phase sequence L123, L321 ----- ----- page 76 Phase reversal alarm oFF, 1, 2 1. Warning ----- page 76 2. Coast I/O settings INPUT SIGNALS Set-up menu list Emotron AB 01-4135-01r1 Page 129 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 130 3. Shaft power 4. Torque 0-500% of value Scaling analogue output, min page 83 range 0-500% of value Scaling analogue output, max page 84 range Emotron AB 01-4135-01r1 Set-up menu list Page 130 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 131 L-----, L123, L321 ----- ----- page 92 Used thermal capacity 0-150% ----- ----- page 92 Time to next allowed start 0-60 min ----- ----- page 92 Set-up menu list Emotron AB 01-4135-01r1 Page 131 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 132 Softstarter type 17-1400 A ----- page 95 Software variant text Same as label ----- V220 page 95 Software version text Same as label ----- page 95 Emotron AB 01-4135-01r1 Set-up menu list Page 132 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 133 Nominal shaft torque. Nominal current softstarter. nsoft Nominal power softstarter. nsoft Nominal speed softstarter. nsoft Calculation shaft torque ---------------------- - ⎛ ⎞ ------ - x2π ⎝ ⎠ Set-up menu list Emotron AB 01-4135-01r1 Page 133 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 134 Hammer mill ........36 Operation above 1000 m ....37 Coast ..........97 Hole pattern ........17 Operation L ........85 Compressor ........34 How to get started ......27 Operation R ........85 Emotron AB 01-4135-01r1 Page 134 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 135 Shielded control cable ......19 Used thermal capacity ....47, 92 Shielded motor cable .......36 Single phase input failure ....50 Slow speed ........77 Slow speed controlled by an external sig- View operation .........91 Emotron AB 01-4135-01r1 Page 135 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 136 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Emotron AB, Mörsaregatan 12, SE-250 24 Helsingborg, Sweden Tel: +46 42 16 99 00, Fax: +46 42 16 99 49 E-mail: info@emotron.se Internet: www.emotron.com Page 136 of 372...
Page 137 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Emotron MSF 2.0 Serial Communication Option Instruction manual English Page 137 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 138 © Copyright Emotron AB 2001-2007 Emotron retain the right to change specifications and illustrations in the text, without prior notification. The contents of this document may not be copied without the explicit permission of Emotron AB. Page 138 of 372 Q-Pulse Id TMS484...
Page 139 Technically qualified personnel Installation, commissioning, demounting, making measurements, etc. of or on the Emotron products may only be carried out by personnel technically quali- fied for the task. Installation The installation must be made by authorised personnel and must be made according to the local standards.
Page 140 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Safety Emotron AB 01-3853-01r1 Page 140 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 141 Input status list ..................38 Input register list..................38 Holding register list.................. 42 Parameter description................46 Performance .................... 47 CRC Generation ................ 49 Generation in steps: ................49 Emotron AB 01-3583-01r1 Page 141 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 142 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Emotron AB 01-3583-01r1 Page 142 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 143: General Information
A Cyclic Redundancy Check is included. Description. This instruction manual describes the installation and operation of the MOD- BUS RTU option card, which can be built into the MSF 2.0 softstarters: MSF-017 - MSF-1400 Users This instruction manual is intended for: •...
Page 144: Safety
Safety Because this option is a supplementary part of the sofstarter, the user must be familiar with the original instruction manual of the MSF 2.0 sofstarter. All safety instructions, warnings etc. as mentioned in these instruction manuals are to be known to the user.
Page 145: Modbus Rtu
Fig. 2. Emotron AB 01-3853-01r1 Modbus RTU Page 145 of 372...
Page 146 If no parity is used each character (8 bit data) is sent as: Table 2 Start bit. Data bits, hexadecimal 0-9,A-F, least significant bit sent first. Stop bit. Modbus RTU Emotron AB 01-3853-01r1 Page 146 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 147 Fig. 3 Timing diagram for a transaction (query and response messages) (bottom in figure), a message frame (middle in figure) and a character frame (top in figure). Emotron AB 01-3853-01r1 Modbus RTU Page 147 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 148: Framing
When the slave sends its response, it places its own address in this address field of the response to let the master know which slave is responding. Modbus RTU Emotron AB 01-3853-01r1 Page 148 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 149 Typical processes are to post subsequent retries of the mes- sage, to try diagnostic messages to the slave and to notify operators. Additional information about function codes and exceptions comes later in this chapter. Emotron AB 01-3853-01r1 Modbus RTU Page 149 of 372 Q-Pulse Id TMS484...
Page 150 The CRC high-order byte is the last byte to be sent in the message. Additional information about CRC calculation, see chapter 5. page 49. Modbus RTU Emotron AB 01-3853-01r1 Page 150 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 151: Functions
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Functions Emotron supports the following MODBUS function codes. Function name Function code Read Coil Status 1 (01h) Read Input Status 2 (02h) Read Holding Registers 3 (03h)
Page 152 See section 4.4, page 37 for all parameters readable with this function code. 2.3.2 Read Input Status Read the status of digital read-only information. EXAMPLE Request the Pre-alarm status. It is no Pre-alarm. Pre-alarm status: Modbus no= Modbus RTU Emotron AB 01-3853-01r1 Page 152 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 153 Nominal Motor Current. Their values are 400.0 V, 60 Hz and 15.5 A. 400.0V, unit 0.1V - 4000 (0FA0h) 60Hz unit 1Hz - 60 (003Ch) 15.5A, unit 0.1A - 155 (009Bh) Emotron AB 01-3853-01r1 Modbus RTU Page 153 of 372 Q-Pulse Id TMS484...
Page 154 Reg no. 2, (2h) data HI Reg no. 2, (2h) data LO CRC LO CRC HI See section 4.7, page 42 for all analogue changeable parameters readable with this function code. Modbus RTU Emotron AB 01-3853-01r1 Page 154 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 155 Reg no. 11 (0Bh) data LO CRC LO CRC HI See section 4.6, page 38 and § 4.9, page 68 for all analogue read-only informa- tion readable with this function code. Emotron AB 01-3853-01r1 Modbus RTU Page 155 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 156 Start address HI Start address LO Data HI Data LO CRC LO CRC HI See section 4.4, page 37 for all parameters changeable with this function code. Modbus RTU Emotron AB 01-3853-01r1 Page 156 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 157 Start address HI Start address LO Data HI Data LO CRC LO CRC HI See section 4.7, page 42 for all parameters changeable with this function code. Emotron AB 01-3853-01r1 Modbus RTU Page 157 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 158 Response message. Field name Hex value Slave address Function Start address HI Start address LO Number of Coils HI Number of Coils LO CRC LO CRC HI Modbus RTU Emotron AB 01-3853-01r1 Page 158 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 159 Byte count Data HI reg 17 (11h) Data LO reg 17 (11h) Data HI reg 18 (12h) Data LO reg 18 (12h) CRC LO CRC HI Emotron AB 01-3853-01r1 Modbus RTU Page 159 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 160 Nominal Motor Speed and the Nominal Motor Power. They are 1450 rpm and 17000 W. 1450 rpm, unit 1 rpm → 1450 (05AAh) 17000 W, unit 1 W → 17000 (4268h) Modbus RTU Emotron AB 01-3853-01r1 Page 160 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 161 Reg no. 3, (3h) data HI Reg no. 3, (3h) data LO Reg no. 4, (4h) data HI Reg no. 4, (4h) data LO CRC LO CRC HI Emotron AB 01-3853-01r1 Modbus RTU Page 161 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 162: Errors, Exception Codes
Bit 8 (most significant bit) in the function code byte is set to a ’1’ in the excep- tion response message. Example with an illegal data address when reading an input register. Modbus RTU Emotron AB 01-3853-01r1 Page 162 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 163 Illegal data value boundaries. The unit is unable to perform the Busy request at this time. Retry later. The data is not available for write Read only access. Emotron AB 01-3853-01r1 Modbus RTU Page 163 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 164 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Modbus RTU Emotron AB 01-3853-01r1 Page 164 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 165: Installation
WARNING: Opening the softstarter. Always switch off the mains voltage before opening the softstarter. Remove first the lid on the top side of the softstarter. Mount the option card according to the sequence in Fig. 5. Emotron AB 01-3853-01r1 Installation Page 165 of 372 Q-Pulse Id TMS484...
Page 166 Either of the two connectors on the option card can be used Fig. 5 Installation of the option board. Fig. 6 Mounting of the option card seen from the top. Installation Emotron AB 01-3853-01r1 Page 166 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 167: Installation Of Msf-170 To Msf-1400
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Installation of MSF-170 to MSF-1400 Fig. 7 Fig. 8 Emotron AB 01-3853-01r1 Installation Page 167 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 168: Rs485 Multipoint Network
The RS485 port (see Fig. 4) is used for multi point communication. A host computer (PC/PLC) can address (master) maximum 247 slave stations (nodes). See Fig. 10. MASTER R 485 VFX 2.0 MSF 2.0 VFX 2.0 Id 1 Id 2 Id 3 Fig. 10 RS 485 mulitpoint network...
Page 169 2 unit. Switch S1 (see Fig. 4) sets the termination ON or OFF as indicated in the Fig. 12 and Fig. 13. Emotron AB 01-3853-01r1 Installation Page 169 of 372...
Page 170: Rs232 Point To Point Network
The RS232 port is used for point to point communication as a master slave. See fig Fig. 14. R 232 Emotron product Fig. 14 RS232 point to point network Installation Emotron AB 01-3853-01r1 Page 170 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 171 Modbus RTU Sub-d Modbus RTU Sub-d option card Fig. 15 RS232 wiring. NOTE: Physical connection can be either RS232 or RS485, not both on the same time. Emotron AB 01-3853-01r1 Installation Page 171 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 172 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Installation Emotron AB 01-3853-01r1 Page 172 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 173: Communication Parameters
1-247 Unit address. Serial comm. baudrate [271] Setting 2 7 1 Serial comm. baudrate 9. 6 Default: 9.6 kBaud Range: 2.4 - 38.4 kBaud 2.4-38.4 Baudrate. Emotron AB 01-3853-01r1 Communication parameters Page 173 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 174 Alarm message F15 is shown in the display and relay K3 is activated (for default configuration of the relays). The motor voltage is automatically switched off. The motor freewheels until it stops. Communication parameters Emotron AB 01-3853-01r1 Page 174 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 175 2 7 3 Serial comm. contact broken (alarm code F15) Default: Range: oFF, 1, 2, 3, 4 Serial comm. contact broken disabled Warning Coast Stop Brake Emotron AB 01-3853-01r1 Communication parameters Page 175 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 176: Serial Communication As Control Source
• Set up the control source parameter from local MSF control panel. • Inspect all parameters from local MSF control panel. 4.2.1 Selection of control sources Setting up the control source has to be done from the local MSF 2.0 control panel. Setting 2 0 0...
Page 177: Parameter List
Jog forward enable 0, 1 No, yes; no=0, yes=1 Jog reverse enable 0, 1 No, yes; no=0, yes=1 Fan continuously on 0, 1 Off, on; off=0, on=1 Emotron AB 01-3853-01r1 Communication parameters Page 177 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 178: Input Status List
Current phase L1 0.0-6553.5 A 0.1A<->1 Current phase L2 0.0-6553.5 A 0.1A<->1 Current phase L3 0.0-6553.5 A 0.1A<->1 Shaft torque in percentage units 0 - 250% Tn Communication parameters Emotron AB 01-3853-01r1 Page 178 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 179 Used thermal capacity 0-150% Power factor 0.00-1.00 1.00 <-> 100 0 = None, 439/ Phase sequence 0, 1, 2 1 = RTS, 2 = RST Emotron product 2=MSF Emotron AB 01-3853-01r1 Communication parameters Page 179 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 180 Alarm list, error 10 0- 17 Alarm list, error 9, time stamp 0-9999999 h 1 h<->1 high word Alarm list, error 9, time stamp low word Communication parameters Emotron AB 01-3853-01r1 Page 180 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 181 Alarm list, error 3, time stamp low word Alarm list, error 3 0- 17 Alarm list, error 2, time stamp 0-9999999 h 1 h<->1 high word Emotron AB 01-3853-01r1 Communication parameters Page 181 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 182: Holding Register List
Analogue start-stop on-value 0-100% Analogue star-stop off-value 0-100% Analogue start-stop delay 1-999 s time Off <-> 0, Menu 100 <-> 1, Automatic return menu 0.1-159 Menu 101 <-> 2, Communication parameters Emotron AB 01-3853-01r1 Page 182 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 183 1-2 <-> 1, 1-3 <-> 2, Stop method 1, 2, 3, 4, 5 Alarm braking time 1-120 s 1 s<->1 Alarm braking strength 0, 150-500% Off<->0 Emotron AB 01-3853-01r1 Communication parameters Page 183 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 184 Response delay voltage 2026 1-90 s 1 s<->1 unbalance alarm 2027 Over voltage level 100-150% U Response delay over voltage 2028 1-90 s 1 s<->1 alarm Communication parameters Emotron AB 01-3853-01r1 Page 184 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 185 Off<->0, 1 s<->1 2053 Locked rotor alarm autoreset 0, 1-3600 s Off<->0, 1 s<->1 Current limit start time 2054 0, 1-3600 s Off<->0, 1 s<->1 expired autoreset Emotron AB 01-3853-01r1 Communication parameters Page 185 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 186: Parameter Description
Off<->0, 1 s<->1 Softstarter overheated 2063 0, 1-3600 s Off<->0, 1 s<->1 autoreset Parameter description For more information on any parameter/function, see MSF 2.0 Softstarter Instruction manual. 4.8.1 Softstarter type (Input register 27) Table 11 Softstarter type 1 MSF-017 2 MSF-030...
Page 187: Performance
Holding register Response delay/ Parameter modbus no. recommended time out Nominal motor data 500 ms/data 2031 Reset to factory settings 3.5 sec Other registers 250 ms Emotron AB 01-3853-01r1 Communication parameters Page 187 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 188 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Communication parameters Emotron AB 01-3853-01r1 Page 188 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 189: Crc Generation
• Step 6 Repeat Steps 2 ... 5 for the next eight-bit byte of the message. Con- tinue doing this until all bytes have been processed. • Result The final contents of the CRC register is the CRC value. Emotron AB 01-3853-01r1 CRC Generation Page 189 of 372...
Page 190 • Unsigned int usDataLen; The quantity of bytes in the message buffer. The function returns the CRC as a type unsigned int. • Unsigned int CRC16 (unsigned int usDataLen, unsigned char *puchMsg) CRC Generation Emotron AB 01-3853-01r1 Page 190 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 191 (i=0 ; i<usDataLen ; i++) crc_reg ^= *puchMsg++; for (k=0 ; k<8 ; k++) if (crc_reg & 0x0001) crc_reg >>= 1; crc_reg ^= CRC_POLYNOMIAL; Fig. 16 CRC example. Emotron AB 01-3853-01r1 CRC Generation Page 191 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 192 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) CRC Generation Emotron AB 01-3853-01r1 Page 192 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 193 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Emotron AB, Mörsaregatan 12, SE-250 24 Helsingborg, Sweden Tel: +46 42 16 99 00, Fax: +46 42 16 99 49 E-mail: info@emotron.se Internet: www.emotron.com Page 193 of 372...
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Page 234 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) 4. LEVEL TRANSDUCER Page 234 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 235 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Operating Instructions Waterpilot FMX167 Hydrostatic level measurement BA231P/00/EN/06.09 71096102 Page 235 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 236 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Waterpilot FMX167 Endress+Hauser Page 236 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 237 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Waterpilot FMX167 Table of contents Table of contents Safety instructions ....4 Technical data .
Page 238: Safety Instructions
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Safety instructions Waterpilot FMX167 Safety instructions Designated use The Waterpilot FMX167 is a hydrostatic pressure sensor for measuring the level of fresh water, wastewater and salt water. The temperature is measured simultaneously in the case of sensor versions with a Pt100 resistance thermometer.
Page 239: Notes On Safety Conventions And Icons
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Waterpilot FMX167 Safety instructions Notes on safety conventions and icons In order to highlight safety-related or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding symbol in the margin. Symbol Meaning Warning!
Page 240: Identification
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Identification Waterpilot FMX167 Identification Device designation 2.1.1 Identifying the measuring device via the nameplate The nameplate is secured to the extension cable of the FMX167, see also → ä 8, Section 3.2. Made in Germany, D-79689 Maulburg Waterpilot FMX167 Order Code:...
Page 241: Scope Of Delivery
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Waterpilot FMX167 Installation 2.1.2 Identifying the measuring device via the order code Specific device features make up the order code. You can assign these features in the "Ordering information"...
Page 242: Installation Conditions
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Installation Waterpilot FMX167 Installation conditions ➁ OPEN 90° CLOSE 90° ➀ Made in Germany, D-79689 Maulburg Waterpilot FMX167 Order Code: Ser.-No.: Messbereich/range: TAG: Vmax: Mat: Dat./Insp.: ➂ ➃...
Page 243: Installation Instructions
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Waterpilot FMX167 Installation • Protection cap: The device is provided with a protection cap to prevent mechanical damage to the measuring cell. This cap should not be removed during the transportation and installation process. •...
Page 244 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Installation Waterpilot FMX167 3.3.2 Mounting with an extension cable mounting screw ➀ SW 36 ➁ 36 AF ➂ ➃ ➅ ➆ ò ➄ SW 41 41 AF mm (inch) P01-FMX167xx-17-xx-xx-xx-005 ½...
Page 245 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Waterpilot FMX167 Installation 3.3.3 Mounting the terminal box The optional terminal box is mounted with four screws (M 4). For the dimensions of the terminal box, please refer to Technical Information TI351P/00/EN for the Waterpilot, "Mechanical construction"...
Page 246: Post-Installation Check
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Installation Waterpilot FMX167 Note! A minimum distance of 7 mm must be maintained between the terminal strip and the TMT181 temperature head transmitter. >7 (>0.27) mm (inch) P01-FMXxxxxx-06-xx-xx-xx-022 Post-installation check Check that all screws are firmly seated.
Page 247: Wiring
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Waterpilot FMX167 Wiring Wiring Connecting the device Note! When using the measuring device in hazardous areas, installation must comply with the applicable national standards and regulations and the Safety Instructions (XAs) or the Installation or Control Drawings (ZDs).
Page 248 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Wiring Waterpilot FMX167 Waterpilot FMX167 with Pt100 and TMT181 temperature head transmitter (4 to 20 mA) 10…30 V DC TMT181 (4…20 mA) 4…20 mA ➀ 8…35 V DC 4…20 mA RD BK Pt 100...
Page 249 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Waterpilot FMX167 Wiring 4.1.3 Power consumption/current consumption FMX167 FMX167 + Pt100 TMT181 temperature head transmitter ≤ 0.675 W at 30 V DC ≤ 0.675 W at 30 V DC ≤...
Page 250: Measuring Unit Electrical Connection
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Wiring Waterpilot FMX167 Measuring unit electrical connection 4.2.1 Overvoltage protection Note! • To protect the Waterpilot FMX167 and the TMT181 temperature head transmitter from large interference voltage peaks, Endress+Hauser recommends installing external overvoltage protection upstream and downstream of the display and/or evaluation unit as shown in the graphic.
Page 251: Operation
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Waterpilot FMX167 Operation Operation Note! Endress+Hauser offers comprehensive measuring point solutions with display and/or evaluation units for the Waterpilot and TMT181 temperature head transmitter. Your Endress+Hauser service organization would be glad to be of service if you have any other questions.
Page 252: Accessories
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Accessories Waterpilot FMX167 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the Waterpilot → see also Technical Information TI351P/00/EN, "Ordering information" section. Mounting clamp •...
Page 253: Tmt181 Temperature Head Transmitter (4 To 20 Ma)
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Waterpilot FMX167 Accessories TMT181 temperature head transmitter (4 to 20 mA) • 2-wire temperature head transmitter, configured for a measuring range from –20 to +80 °C. This setting offers a temperature range of 100K which can be easily mapped.
Page 254: Cable Marking
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Troubleshooting Waterpilot FMX167 Cable marking To make installation easier, Endress+Hauser marks the extension cable if a customer-specific length has been ordered, see Technical Information TI351P/00/EN, "Ordering information" section. Note! •...
Page 255: Spare Parts
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Waterpilot FMX167 Technical data Spare parts Note! You can order spare parts directly from your Endress+Hauser service organization. Protection cap for process isolating diaphragm For FMX167 with an outer diameter of 22 mm and 29 mm •...
Page 256 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Waterpilot FMX167 Index Index Accessories........18 Cable marking .
Page 257 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Declaration of Hazardous Material and De-Contamination Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box.
Page 258 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) www.endress.com/worldwide BA231P/00/EN/06.09 71096102 Page 258 of 372 CCS/FM+SGML6.0 71096102 Q-Pulse Id TMS484 Active 03/12/2013...
Page 259 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) 5. PRESSURE TRANSDUCER Page 259 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 260 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Operating Instructions VEGABAR 74 4 … 20 mA/HART Process pressure/ Hydrostatic Page 260 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 261 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Contents Contents 1 About this document Function ......Target group .
Page 262 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Contents 8 Maintenance and fault rectiﬁcation Maintenance ......Fault clearance .
Page 263: About This Document
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) About this document 1 About this document 1.1 Function This operating instructions manual provides all the information you need for mounting, connection and setup as well as important instructions for maintenance and fault rectiﬁcation.
Page 264: For Your Safety
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) For your safety 2 For your safety 2.1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the operator.
Page 265: Safety Approval Markings And Safety Tips
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) For your safety During the entire duration of use, the user is obliged to determine the compliance of the required occupational safety measures with the current valid rules and regulations and also take note of new regulations.
Page 266: Safety Instructions For Ex Areas
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) For your safety You can view all software histories on our website www.vega. com. Make use of this advantage and get registered for update information via e-mail. 2.8 Safety instructions for Ex areas Please note the Ex-speciﬁc safety information for installation and operation in Ex areas.
Page 267: Product Description
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Product description 3 Product description 3.1 Conﬁguration The scope of delivery encompasses: Scope of delivery VEGABAR 74 pressure transmitter Documentation - this operating instructions manual - Test certiﬁcate for pressure transmitters - Ex-speciﬁc "Safety instructions"...
Page 268: Principle Of Operation
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Product description 3.2 Principle of operation VEGABAR 74 is a pressure transmitter for use in the paper, Area of application food processing and pharmaceutical industry. Thanks to the high protection class IP 68/IP 69K it is particularly suitable for use in humid environment.
Page 269: Packaging, Transport And Storage
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Product description 3.4 Packaging, transport and storage Your instrument was protected by packaging during transport. Packaging Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180. The packaging of standard instruments consists of environ- ment-friendly, recyclable cardboard.
Page 270: Mounting
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Mounting 4 Mounting 4.1 General instructions Make sure that the wetted parts of VEGABAR 74, especially Materials, wetted parts the seal and process ﬁtting, are suitable for the existing process conditions such as pressure, temperature etc.
Page 271: Mounting Steps
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Mounting 4.2 Mounting steps Seal the thread with teﬂon, hemp or a similar resistant seal Sealing/Screwing in threaded material on the process ﬁtting thread 1½ NPT. versions à...
Page 272: Connecting To Power Supply
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Connecting to power supply 5 Connecting to power supply 5.1 Preparing the connection Always keep in mind the following safety instructions: Note safety instructions Connect only in the complete absence of line voltage If overvoltage surges are expected, versions with inte- grated overvoltage arresters should be used or external overvoltage arresters should be installed...
Page 273 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Connecting to power supply industrial areas, screened cable should be used. For HART multidrop operation we recommend as standard practice the use of screened cable. Fig. 3: Connection of VEGABAR 74 Direct connection Connection via VEGABOX 02 or VEGADIS 12 If screened cable is necessary, connect the cable screen on...
Page 274: Connection Procedure
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Connecting to power supply 5.2 Connection procedure Proceed as follows: Direct connection 1 Wire the connection cable up to the connection compart- ment. The bending radius must be at least 25 mm. 2 Connect the wire ends to the screw terminals according to the wiring plan Proceed as follows:...
Page 275: Wiring Plan
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Connecting to power supply 5.3 Wiring plan Direct connection Fig. 4: Wire assignment, connection cable brown (+): to power supply or to the processing system blue (-): to power supply or to the processing system yellow: is only required with VEGADIS 12, otherwise connect to minus or with VEGABOX 01 to terminal 3 Screen...
Page 276 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Connecting to power supply Connection via VEGADIS 12 TRANSMITTER OPERATE ZERO SPAN 1 2 3 TRANSMITTER NOT USED 4...20mA VEGADIS 12 – – Fig. 6: Terminal assignment, VEGADIS 12 To power supply or the processing system Control instrument (4 …...
Page 277: Setup Up
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Set up 6 Set up 6.1 Setup steps without VEGADIS 12 After mounting and electrical connection, VEGABAR 74 is ready for operation. à Switch on voltage The electronics now carries out a self-check for approx. 2 seconds.
Page 278 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Set up 4 Empty the vessel or reduce process pressure 5 Set a current of 4 mA with the [+] and [-] keys 6 Meas. range end: Set rotary switch to "span" 7 Fill the vessel or increase process pressure 8 Set a current of 20 mA with the [+] and [-] keys 9 Operation: Set rotary switch to "OPERATE"...
Page 279 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Set up 8 Set rotary switch to "OPERATE" 9 Close housing cover The adjustment data are eﬀective, the output current 4 … 20 mA corresponds to the actual level. Page 279 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 280: Setup With Pactware
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Setup with PACTware™ 7 Setup with PACTware™ 7.1 Connect the PC with VEGACONNECT 3 Connecting the PC to the signal cable Power supply VEGACONNECT 3 PACTware / Fig.
Page 281: Connect The Pc With Vegaconnect 4
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Setup with PACTware™ 7.2 Connect the PC with VEGACONNECT 4 Connection via HART Fig. 9: Connecting the PC via HART to the signal cable VEGABAR 74 HART resistance 250 Ohm (optional depending on the processing) Connection cable with 2 mm pins and terminals Processing system/PLC/Voltage supply Necessary components:...
Page 282: Parameter Adjustment With Pactware
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Setup with PACTware™ 7.3 Parameter adjustment with PACTware™ Further setup steps are described in the operating instructions manual "DTM Collection/PACTware™" attached to each CD and which can also be downloaded from our homepage. A detailed description is available in the online help of PACTware™...
Page 283: Maintenance And Fault Rectification
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Maintenance and fault rectiﬁcation 8 Maintenance and fault rectiﬁcation 8.1 Maintenance When used as directed in normal operation, VEGABAR 74 is completely maintenance free. 8.2 Fault clearance The operator of the system is responsible for taken suitable Reaction in case of failures measures to remove interferences.
Page 284: Instrument Repair
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Maintenance and fault rectiﬁcation à Check the pressure compensation in the housing and clean the ﬁlter element, if necessary ? 4 … 20 mA signal missing Wrong connection to power supply à...
Page 285: Dismounting
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Dismounting 9 Dismounting 9.1 Dismounting steps Warning: Before dismounting, be aware of dangerous process con- ditions such as e.g. pressure in the vessel, high temperatures, corrosive or toxic products etc. Take note of chapters "Mounting"...
Page 286: Supplement
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement 10 Supplement 10.1 Technical data General data Manufacturer VEGA Grieshaber KG, D-77761 Schiltach Type name VEGABAR 74 Parameter, pressure Gauge pressure, absolute pressure, vacuum Measuring principle Ceramic-capacitive, dry measuring cell Communication interface None...
Page 287 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement -50 … +150 °C (-58 … +302 °F) Range 1 °C (1.8 °F) Resolution Accuracy - in the range of 0 … +100°C ±3 K (+32 … +212 °F) - in the range of -50 …...
Page 288 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement Nominal range Overload, max. pres- Overload, min. pressure sure6) -0.2 … 0.2 bar/-20 … 20 kPa 30 bar/3000 kPa -0.8 bar/-80 kPa -0.5 … 0.5 bar/-50 … 50 kPa 35 bar/3500 kPa -1 bar/-100 kPa Absolute pressure...
Page 289 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement Deviation with absolute pressure measuring range 0.1 bar - Turn down 1:1 up to 5:1 <0.25 % x TD - Turn down up to 10:1 <0.05 % x TD Inﬂuence of the product or ambient temperature Applies to digital HART interface as well as to analogue current output 4 …...
Page 290 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement : Temperature coeﬃcient (inﬂu- ence of medium or ambient tem- perature) : Deviation Ambient conditions Ambient, storage and transport temperature - Connection cable PE -40 … +60 °C (-40 … +140 °F) - Connection cable PUR, FEP -40 …...
Page 291 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement - Min. bending radius at 25 °C/77 °F 25 mm (0.985 in) approx. 8 mm (0.315 in) - Diameter - Colour - standard PE Black - Colour - standard PUR Blue - Colour - Ex-version Blue...
Page 292 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement Ω 712,5 Fig. 11: Voltage diagram VEGABAR 74 with VEGADIS 12 HART load Voltage limit Ex instrument Voltage limit non-Ex instrument Voltage supply Integrated overvoltage protection Nominal leakage current (8/20 µs) 10 kA Min.
Page 293: Dimensions
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement 10.2 Dimensions VEGABAR 74 - threaded ﬁtting ø 41,6 mm ") SW 27mm SW 46 mm SW 27mm ") ") ") G½A G½A G1½A NPT1½ ø 3 mm ( ") ø...
Page 294 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement VEGABAR 74 - hygienic ﬁtting 1 ø 41,6 mm ") SW 46 mm ") ø 78 mm ø 51 mm ø 64 mm ") ") ") SW 46 mm SW 46 mm ")
Page 295 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement VEGABAR 74 - hygienic ﬁtting 2 ø 41,6 mm ") SW 75 mm ") ø 60 mm ø 66 mm ") ") ø 95 mm ø 105 mm ") ") ø...
Page 296 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement VEGABAR 74 - ﬂange connection ø 41,6 mm ") EA, FB, FE, FQ, FH, FI TV, TS 4xø " " " " " " " " "...
Page 297 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement VEGABAR 74 - threaded ﬁtting for paper industry 64,5mm ") ø 41,6mm ") SW46 M44x1,25 BA/BB Fig. 16: VEGABAR 74 - connection for paper industry: BA/BB = M44x1.25 Page 297 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 298 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement VEGABAR 74 - extension ﬁtting for paper industry 64,5 mm ") ø 41,6 mm ") ø 85 mm ") ø 14 mm ") ø 48 mm ") ø...
Page 299: Industrial Property Rights
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement 10.3 Industrial property rights VEGA product lines are global protected by industrial property rights. Further information see http://www.vega.com. Only in U.S.A.: Further information see patent label at the sensor housing. VEGA Produktfamilien sind weltweit geschützt durch gewerbliche Schutzrechte.
Page 300 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement Page 300 of 372 Q-Pulse Id TMS484 Active 03/12/2013 VEGABAR 74 - 4 … 20 mA/HART...
Page 301 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement Page 301 of 372 Q-Pulse Id TMS484 Active 03/12/2013 VEGABAR 74 - 4 … 20 mA/HART...
Page 302 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement Page 302 of 372 Q-Pulse Id TMS484 Active 03/12/2013 VEGABAR 74 - 4 … 20 mA/HART...
Page 303 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: info@de.vega.com www.vega.com ISO 9001 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information avail- able at the time of printing.
Page 304 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Operating Instructions VEGADIS 12 Indication and adjustment Page 304 of 372 Q-Pulse Id TMS484 Active 03/12/2013...
Page 305 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Content Content 1 About this document Function ......Target group .
Page 306 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Content 9 Supplement Technical data......24 Dimensions .
Page 307: About This Document
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) About this document 1 About this document 1.1 Function This operating instructions manual provides all the information you need for mounting, connection and setup as well as important instructions for maintenance and fault rectiﬁcation.
Page 308: For Your Safety
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) For your safety 2 For your safety 2.1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the operator.
Page 309: Safety Instructions For Ex Areas
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) For your safety Conformity has been judged according to the following standards: EMC: - Emission EN 50081 Susceptibility EN 50082 LVD: EN 61010 2.7 Safety instructions for Ex areas Please note the Ex-speciﬁc safety information for installation and operation in Ex areas.
Page 310: Product Description
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Product description 3 Product description 3.1 Conﬁguration The scope of delivery encompasses: Scope of delivery Indicating and adjustment unit VEGADIS 12 Documentation - this operating instructions manual - Ex-speciﬁc "Safety instructions"...
Page 311: Principle Of Operation
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Product description TRANSMITTER DISPLAY OPERATE OPERATE ZERO ZERO SPAN POINT TRANSMITTER DISPLAY 4...20mA VEGADIS 12 Fig. 2: VEGADIS 12 with display Adjustment insert Indication Cover Housing Breather facility 3.2 Principle of operation VEGADIS 12 is an adjustment and indicating unit for the Area of application...
Page 312: Packaging, Transport And Storage
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Product description 3.4 Packaging, transport and storage Your instrument was protected by packaging during transport. Packaging Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180. The packaging of standard instruments consists of environ- ment-friendly, recyclable cardboard.
Page 313: Mounting
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Mounting 4 Mounting 4.1 General instructions VEGADIS 12 can be mounted in any position. However, Installation position vertical mounting is recommended. This avoids pollution of the breather facility and moisture penetration. Note: There must be the same atmospheric pressure on the breather facility as well as on the measurement loop.
Page 314: Connecting To Power Supply
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Connecting to power supply 5 Connecting to power supply 5.1 Preparing the connection Always keep in mind the following safety instructions: Note safety instructions Connect only in the complete absence of line voltage In hazardous areas you should take note of the appropriate Take note of safety regulations, conformity and type approval certiﬁcates of the...
Page 315: Connection Procedure
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Connecting to power supply Take note of the corresponding installation regulations for Ex Select connection applications. cable for Ex applica- tions If screened cable is necessary, connect the cable screen on Cable screening and ground- both ends to ground potential.
Page 316: Wiring Plan
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Connecting to power supply 5.3 Wiring plan Wire assignment, connection cable pressure transmitter Fig. 4: Wire assignment, connection cable brown (+): to power supply or to the processing system blue (-): to power supply or to the processing system yellow: for adjustment information of VEGADIS 12 Screen...
Page 317 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Connecting to power supply Wire number Wire colour/Polarity Terminal VEGADIS brown (+) blue (-) Yellow Connection of VEGADIS 12 with display TRANSMITTER DISPLAY OPERATE OPERATE ZERO ZERO SPAN POINT 1 2 3...
Page 318 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Connecting to power supply Wire number Wire colour Terminal VEGADIS White Violet Orange Page 318 of 372 Q-Pulse Id TMS484 Active 03/12/2013 VEGADIS 12...
Page 319: Set Up
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Set up 6 Set up 6.1 Adjustment of the pressure transmitter zero - measuring range begin Adjustment volume span - measuring range end ti - Integration time Adjustment elements TRANSMITTER OPERATE...
Page 320 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Set up The requested function is selected with the rotary switches Adjustment system With the [+] and [-] keys the signal current or the integration time is set or the indication is scaled The respective rotary switch is ﬁnally set to position "OPERATE"...
Page 321: Indication Scaling
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Set up 5 The integration time is the time required by the output current signal to reach 90 % of the actual height after a sudden level change. 6 Set rotary switch to "OPERATE"...
Page 322 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Set up The adjustment data are eﬀective, the output current 4 … 20 mA corresponds to the actual level. Page 322 of 372 Q-Pulse Id TMS484 Active 03/12/2013 VEGADIS 12...
Page 323: Maintenance And Fault Rectification
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Maintenance and fault rectiﬁcation 7 Maintenance and fault rectiﬁcation 7.1 Maintenance When used as directed in normal operation, VEGADIS 12 is completely maintenance free. 7.2 Remove interferences The operator of the system is responsible for taken suitable Reaction in case of failures measures to remove interferences.
Page 324: Instrument Repair
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Maintenance and fault rectiﬁcation ? 4 … 20 mA signal not stable Level ﬂuctuations à Adjust integration time via PACTware™ no atmospheric pressure compensation à Check the capillaries and cut them clean à...
Page 325 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Maintenance and fault rectiﬁcation Attach the completed form and, if need be, also a safety data sheet outside on the packaging Please ask the agency serving you for the address of your return shipment.
Page 326: Dismounting
St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Dismounting 8 Dismounting 8.1 Dismounting steps Warning: Before dismounting, be aware of dangerous process con- ditions such as e.g. pressure in the vessel, high temperatures, corrosive or toxic products etc. Take note of chapters "Mounting"...
Page 327 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement 9 Supplement 9.1 Technical data General data 316L corresponds to 1.4404 or 1.4435, 316Ti corresponds to 1.4571 Materials plastic PBT - Housing - Ground terminal 316Ti/316L - Inspection window of the indication approx.
Page 328 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement Load without display see diagram in the operating instructions manual of the respective sensor Electrical protective measures IP 65 Protection Overvoltage category Protection class Approvals ATEX ia ATEX II 2G EEx ia IIC T6 Deviating data in Ex applications: see separate safety instructions.
Page 329 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement 9.2 Dimensions VEGADIS 12 without display 100mm (3 ") 72mm (2 ") Fig. 10: VEGADIS 12 without display (protective cover optional) VEGADIS 12 with display 82mm (3 ") 38mm ")
Page 330 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Supplement 9.3 Industrial property rights VEGA product lines are global protected by industrial property rights. Further information see http://www.vega.com. Only in U.S.A.: Further information see patent label at the sensor housing. VEGA Produktfamilien sind weltweit geschützt durch gewerbliche Schutzrechte.
Page 331 St Conel Street Nudgee SPS SP043 Electrical Switchboard Operation and Maintenance Manual (Whelan) Printing date: VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: info@de.vega.com www.vega.com ISO 9001 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information avail- able at the time of printing.
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Emotron MSF 2.0 Instruction Manual

Section 1

Section 2

Section 3

Section 4

Content 1 about this Document

Quick Links

Chapters

Troubleshooting

Related Manuals for Emotron MSF 2.0

Summary of Contents for Emotron MSF 2.0

Table of Contents