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MSA MULTIGARD 5000 Manual
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MSA MULTIGARD 5000 Manual

MSA MULTIGARD 5000 Manual

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MULTIGARD
Description
 Ultima X Series Gas Monitor, Product Information CD, P/N 10042446
Section
MULTIGARD 5000 SYSTEM CONFIGURATION DATA
 MultiGard System Configuration
1
 User Configured Outputs Planning Matrix
MULTIGARD 5000 SYSTEM OPERATION AND MAINTENANCE
MANUAL
 Custom Functions and Feature Descriptions
2
 3103-1001 Rev. 0
SENSOR / ANALYZER MANUALS
 Ultima® X Gas Series Gas Monitor, P/N 10036101
3
 Ultima/Ultima X Series Controller and Calibrator, P/N 813379
 ChemGard Manual P/N 10031540
MULTIGARD 5000 SYSTEM SUPPORT DOCUMENTS
 Safe Handling of Compressed Gasses in the Laboratory and Plant
4
 Replacement Parts Form
3103-1001 Rev. 0
®
5000 GAS SAMPLING SYSTEM
DOCUMENTATION PACKAGE
Matheson BR-11

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Summary of Contents for MSA MULTIGARD 5000

  • Page 1  Ultima X Series Gas Monitor, Product Information CD, P/N 10042446 Section MULTIGARD 5000 SYSTEM CONFIGURATION DATA  MultiGard System Configuration  User Configured Outputs Planning Matrix MULTIGARD 5000 SYSTEM OPERATION AND MAINTENANCE MANUAL  Custom Functions and Feature Descriptions  3103-1001 Rev. 0 SENSOR / ANALYZER MANUALS ...
  • Page 2 MULTIGARD 5000 SYSTEM CONFIGURATION DATA Instrument Division 1-800-MSA-INST or FAX (724) 776-8783 MSA International (412) 967-3354 or FAX (412) 967-3451 In Canada 1-800-267-0672 or FAX (416) 663-5908 Manufactured by MSA North America 1000 Craberry Woods Drive Cranberry Township, PA 16066...
  • Page 3 MSA CORPORATE CENTER 1000 Cranberry Woods Drive Cranberry Township, Pennsylvania 16066 ® MultiGard 5000 System Configuration Data Contents 1. Custom System Definition 2. Factory Configured Parameters 3. User Configured Parameters 4. User Configured Outputs Planning Matrix - Option # 1...
  • Page 4 MultiGard Custom System Definition System Serial Number: H17-400913267-11-001 & H17-400913267-11-002 End User: Thermal Equipment Corp Job Number: 400913267 ATO: A-MG5000-C-B-A-B-0-0-A-A-A-B-C Model: Single 32 Processor Version: 3102-20 Rev 0 Display Version: 3102-21 Rev 0 System A System B Calibration Gases Zero Instrument Air Comb Propane .6% Span Value 20...
  • Page 5 MultiGard Factory Configured Parameters Sensor 1 Sensor 2 Sensor 3 Sensor 4 Sensor Type (5 characters max) Comb Engineering Units %LEL Low Engineering Unit High Engineering Unit Analog Signal Interface Type Current Current Analog Input Signal Maximum Analog Input Signal Minimum Warning Direction Increasing Increasing...
  • Page 6 MultiGard Default User Parameters Password (Open System) Sensor 1 Sensor 2 Sensor 3 Sensor 4 Trouble Set Points (all points) Warning Set Points (all points) Alarm Set Points (all points) Extended Analysis (time rate trigger, inc. & dec.) Extended Analysis (increasing level trigger) Extended Analysis -100...
  • Page 9 Section 2 ® MULTIGARD 5000 SYSTEM OPERATION AND MAINTENANCE MANUAL WARNING THIS MANUAL MUST BE CAREFULLY READ BY ALL INDIVIDUALS HAVE WILL HAVE RESPONSIBILITY USING SERVICING PRODUCT. Like any piece of complex equipment, this instrument will perform as designed only if it is used and serviced in accordance with the manufacturer’s instructions.
  • Page 10 4.1.4 Auto Standardization 4.1.5 Manual Calibration 4.1.6 Sequencer Control (and Point Bypass Status) 4.1.7 Actual Point Pattern 4.1.8 About MultiGard 5000 System and Security Check System Set-up Screens- Secure Access 4.2.1 Numerical Data Entry Screen 4.2.2 System Set-up Menu 4.2.3 Set points 4.2.4 User Configured Outputs (UCO) Option...
  • Page 11 Data Entry Functionality Testing 8. MultiGard 5000 System Configuration Parameters 8.1 MultiGard 5000 System Factory Configured Parameters 8.2 MultiGard 5000 System User Configured Parameters 9. MultiGard 5000 System Remote Data Display (RDD) Option 9.1 Introduction 9.2 Installation 9.3 Operation 9.3.1 Overview 9.3.2 Gas Levels (and Alarming Status)
  • Page 12 This manual refers to the standard Installation Drawing, Flow Diagram and Field Wiring Diagram of the system. Refer to the MultiGard 5000 Custom System Definition data sheet in Section 1 for a detailed list of the specific drawing numbers that apply to your system.
  • Page 13 MultiGard 5000 8 / 16 / 24 / 32 / D8 / D16 - 10.4" Diagonal Color TFT LCD Display Power Requirements: MultiGard 5000 8 / 16 / 24 / 32 / D8 / D16 - 15 Amp. @ 115 VAC, 60 Hz Outputs:...
  • Page 14 Flow System: Flow Scheme – “Look-Ahead Bypass” Connection size and thread:  Sample Inlets and Exhausts - 1/8" NPTF  Drain - 1/8" NPTF Sample Line Tubing - 500' max, with 0.250" OD, 0.175 ID tubing Sample Line Flow Rate: ...
  • Page 15 DEFAULTS FORCED - A condition resulting from the loss of the program memory requiring a back-up from flash memory. In this state, the MultiGard 5000 unit reverts to functioning as configured by MSA and all user modifications are nullified.
  • Page 16 LOOK-AHEAD BYPASS FLOW SCHEME - A sample flow scheme that draws on the current line being sampled and the next line to be sampled. MULTIGARD 5000 DUAL SYSTEM – An MSA gas sampling system that uses one MultiGard 5000 controller (PLC) and one MultiGard 5000 operator interface (HMI) to operate two otherwise independent flow systems.
  • Page 17 STANDARDIZATION HIGH TOLERANCE - The amount of correction to sensor output (in sensor engineering units) that will result in a trouble condition indication by the MultiGard 5000 unit and a disabling of the alarm functions. STANDARDIZATION LOW TOLERANCE - The amount of correction to sensor output (in sensor engineering units) that will result in a trouble condition indication by the MultiGard 5000 unit while continuing to operate.
  • Page 18 If any damage is found, report it to the shipper immediately. Search through all packing material and containers to avoid inadvertently discarding usable or valuable items. Report any item shortages immediately to MSA. Using a screwdriver, open the door by turning 1/4 turn latches on the front of the door counter clockwise (see Installation Drawing).
  • Page 19 2.4 Wiring All wiring to the MultiGard 5000 unit should be made via the plate at the bottom of the unit. Wire 120 VAC, 60 Hz single phase power to the MultiGard 5000 input terminals (see Field Wiring Diagram) using a minimum of #16 AWG wire. A separate dedicated power source is recommended to ensure that the unit remains powered when other circuits are shut down for servicing or routine maintenance.
  • Page 20 2.5 Plumbing NOTE: This section specifically applies to the standard MultiGard 5000 system look-ahead bypass flow scheme. Refer to Section 1 if your system employs a custom flow scheme. Remove all shipping plugs from sample point inlets, exhausts and drain.
  • Page 21 3. System Start-up / Set-up 3.1 Power-Up Sequence Remove pump tie down. Activate the pump circuit breaker and then activate the system circuit breaker. Refer to Figure 3.1 for location of components referred to in this section. Observe the following sequence: 1.
  • Page 22 3.2.1 Flow Switch The MultiGard 5000 System is equipped with a sample flow switch to ensure that sufficient sample and calibration gas is applied to the sensor. The function of the bypass flow switch is to ensure that the sample line flow rate exceeds the minimum requirements. The sample flow switch and the bypass flow switch have been factory preset to close at the appropriate flow levels.
  • Page 23 For applications involving gases not compatible with the standard tubing, the recommended tubing is 3/8" OD, 1/4" ID Teflon lined polyethylene tubing (MSA part number 655163). The Flow Diagram will indicate the part number for the recommended tubing for your system.
  • Page 24 5000 Gas Sampling System Dwell Time Parameters. The components make up the dwell time of the MultiGard 5000 unit on a sample point are referred to as the dwell time parameters. These parameters are the sample transport time for the specific point, the system internal transport time, the sample analysis time, and extended analysis time.
  • Page 25 Table 3.3: EXAMPLES OF DWELL TIME DATA ENTRIES SENSOR TYPE Analysis Time (sec) ++ Extended Extended Analysis Time Trigger CALIBRATION RANGE Analysis MSA PART NUMBER @ 1.5 SCFH @ 0.5 SCFH Time (sec) Sensor Increasing Sensor Rate Trigger Flow Rate...
  • Page 26 SENSOR TYPE Analysis Time (sec) ++ Extended Extended Analysis Time Trigger CALIBRATION RANGE Analysis MSA PART NUMBER @ 1.5 SCFH @ 0.5 SCFH Time (sec) Sensor Increasing Sensor Rate Trigger Flow Rate Flow Rate Decreasing (per sec) WARNING LEVEL **...
  • Page 27 WARNING Typical WARNING and ALARM set-points shown in Table 3.3 are for reference only. The user of this gas sampling system must determine what concentration of a specific gas poses a hazard to the specific site where this equipment is installed and the concentrations where a warning and alarm indication is required.
  • Page 28 3.5 Actual Dwell Time NOTE: Sections 3.3, 3.4 and 3.5 specifically apply to the standard MultiGard 5000 look-ahead bypass flow scheme. Refer to Section 1 if your system employs a custom flow scheme. The purpose of the look ahead bypass is to draw on the next sequential sample line to reduce or in some cases even eliminate the sample transport time.
  • Page 29 3.6 Auto Standardize Mode When Auto Standardize is enabled, initial start-up of a MultiGard 5000 System will not proceed correctly without calibration gases available. The “Auto Standardization Not Performed” flag will remain on the MultiGard 5000 Display. MultiGard 5000 System monitoring will proceed with uncorrected analyzer values.
  • Page 30 Throughout this chapter the screens for the MultiGard 5000 24/32 point unit are shown in the figures. Users of MultiGard 5000 8/16 units should note the following rules on using the same operator manual: ...
  • Page 31 Users of MultiGard 5000 Dual 8 and MultiGard 5000 Dual 16 units should note the following rules on using the same operator manual:  The same information content is provided on each screen across all models. The location of some items may be different between the single and dual models.
  • Page 32 30 minutes of touch inactivity. After it turns off, the first touch will restore the screen to normal operation. The following sections describe the screen package of the MultiGard 5000 unit which and is divided into an open access part for use by anyone and a secured access part for the responsible system operator.
  • Page 33 The following figure, MultiGard 5000 Screen Hierarchy, Part 1 of 2, summarizes this portion of the package and can be used as a "road map" to system operation. Figure 4: MultiGard Screen Hierarchy, part 1 of 2 3103-1001 Rev. 0...
  • Page 34 Likewise, the following figure, Dual MultiGard 5000 Screen Hierarchy, Part 1 of 2, summarizes the dual MultiGard 5000 units. Figure 5: Dual MultiGard Screen Hierarchy, part 1 of 2 3103-1001 Rev. 0...
  • Page 35 The only normal cause for this is battery failure followed by power being turned off long enough for internal capacitors to discharge. This event should be rare assuming the MultiGard 5000 unit is powered up most of the time while in service.
  • Page 36 "No Leaks Detected" - This indicator is the result of the sample and bypass manifold leak test performed by MultiGard 5000 unit upon power up and every 8 hours thereafter. This test can also be manually triggered on the Diagnostics screen. If the system leaks this indicator will change to red and display "Leaks Detected".
  • Page 37 Number will be 1-16 or 17-32 depending on which push button on the Overview screen was pushed. The Point Numbers groups will also toggle if the MultiGard 5000 unit is a 32 or 24 point system and 3103-1001 Rev. 0...
  • Page 38 "Normal", "TROUBLE", "WARNING", "TRBL/WARN", "ALARM!", "TRBL/ALARM", "ALARM!/WARN", and "TRBL/W/A". Note that some of these messages may never appear. Which messages are valid is dependent on the sensor type, the MSA factory warning/alarm selection of increasing or decreasing, and the user entered set point values.
  • Page 39 The MultiGard 5000 unit must access the line in question to determine that the fault condition has been corrected whereby the CONDITION ACKNOWLEDGEbutton may be used to return the unit to the normal operating state.
  • Page 40 title alternates between “GOTO Bypass” and “GOTO Sample”, depending on screen being viewed. "Overview" - This is an HMI navigation button which switches the screen back to the Overview. “Active Sampling Point” – This indicator shows which point is currently being sampled by the system.
  • Page 41 “Measured Span” and “Span Gas” values are equal the sensor is in perfect alignment. The Span Gas value may be converted if a synthetic span gas is being used and was MSA factory configured. The tolerance indicator shows the combined status of any of the auto standardization tolerances and is either "Tolerances OK"...
  • Page 42 The values used in the correction of gas data are unknown and during this time uncorrected data is presented by the MultiGard 5000 unit. 4.1.5 Manual Calibration The Manual Calibration screen is intended for use by the operator during sensor maintenance. It displays uncorrected sensor readings and gas cylinder flows.
  • Page 43 "Manual Time-out (MIN):" - This indicator shows the time that remains for manual calibration before the manual calibration time-out occurs. It is MSA factory set to 30 minutes and begins counting down when the manual calibration mode is entered. Upon time-out completion, a full Auto standardization will be executed on systems where auto standardization has been factory enabled.
  • Page 44 "Reset Manual Time-out" - This push button resets the time-out timer back to 30 minutes. It is intended for operator use when sensor maintenance is expected to take longer than 30 minutes. NOTE: After the manual calibration mode is entered and 30 minutes has elapsed, the manual calibration mode ends and a full auto standardization is triggered automatically if factory enabled.
  • Page 45 In the MultiGard 5000 24 [8] point system sample points 25-32 [9-16] are permanently bypassed. "Combustible Level Exceeded – Purging System Lines" - This indicator only appears when the system determines that a purge is required on the indicated point.
  • Page 46 4.1.8 About MultiGard 5000 Unit and Security Check This screen contains information about MSA, the MultiGard 5000 System, and the customer order. It also serves as the security check point or gateway into the secured system setup section of the screen package (part 2).
  • Page 47 MultiGard 5000 unit. "DSP VER:" - This is the version of screen application that in running in this MultiGard 5000 unit. "End User:" - This is the end user's name; the company who has this MultiGard 5000 system installed on site.
  • Page 48 The operator should intentionally leave the secure access area when finished. The following figure, MultiGard 5000 Screen Hierarchy, Part 1 of 2, summarizes this portion of the package and can be used as a "road map" to system operation.
  • Page 49 Setu Clock Sets 4 screens Steps 1-16 or Figure 18: Screen Hierarchy (1 of 2) Likewise, the following figure, Dual MultiGard 5000 Screen Hierarchy, Part 2 of 2, summarizes the Dual MultiGard 5000 units. System Setup Menu Common Extended Setup &...
  • Page 50 "Point 1" - This is the legend text which is the same as that on the touch button that was pushed. "Current Value:" field - This is the original or current value being used by the MultiGard 5000 unit at the time the numerical entry button was touched.
  • Page 51 Fifth row - These are five HMI navigation buttons which change the screen to the Diagnostics, Auto standardization Setup, Common Alarming and System Setup screens, respectively. The " System Information" button is the exit from this portion of the MultiGard 5000 unit. It goes back to the security check screen.
  • Page 52 This restriction makes the MultiGard 5000 System compliant with FMRC regulations and is factory enabled when any combustible sensor is attached to the MultiGard 5000 system. "ALL Points" - A numerical entry element used as a common set point value which can be used to load all of the points shown on the screen.
  • Page 53 The User Configured Output (“UCO”) Option screen is used for one or both of the options available in the MultiGard 5000 unit. A UCO option allows the user to custom configure outputs for special uses. The user has full control over what points logically combine to trigger an output and any of the special output features that are available.
  • Page 54 "UCO#2 is NOT Available" - This is an indicator that shows UCO option #2 has not been MSA factory configured. If UCO option #2 was configured the indicator will read "UCO#2 is Available".
  • Page 55 4.2.5 UCO Enables The UCO Enables screen allows the user to select which points will cause each of the outputs to activate. For each output the user may choose any of the 16 [32] sample points associated with each of the 4 sensors; a large amount of flexibility. A logical OR relationship exists among the available sample point inputs.
  • Page 56 MultiGard 5000 unit. All set point values are in engineering units and are entered for rate, increasing, and decreasing for each of the 4 sensors. By default both the rate and increasing set points are set at full scale and the decreasing set point is set at negative full scale.
  • Page 57 The Point Bypass screen allows the user to stop the sampling of any of the available points in the MultiGard 5000 System. This is necessary when all available points are not being used or they are temporarily taken out of service.
  • Page 58 Menu. 4.2.8 Sequencer Point Order All MultiGard 5000 sequencers contains 32 steps which always runs truly sequential; step 1 through step 32, back to step 1, etc. This is true regardless of how many physical sample points MultiGard 5000 unit is configured to have. When the physical sample point count is less than 32 it is possible to sample a specific point more than once per sequencer loop.
  • Page 59 Figure 32: Sequencer Point Order (Dual – System B) Figure 31: Sequencer Point Order Screen-Shot The Point Order screen consists of the following: " Adjacent Steps Cannot Be Duplicates!" - This is a normally invisible indicator which warns of adjacent points being the same. This condition can be generated directly by entering the same point number into two adjacent steps;...
  • Page 60 "System Menu" - An HMI navigation button which switches the screen back to the System Setup Menu. The Point Order screen on MultiGard 5000 24, 32, Dual 8 and Dual 16 Systems are identical. The only exception is the entries that are considered to be valid are limited by the size of the system. For example, “32”...
  • Page 61 The only normal cause for this is battery failure followed by power being turned off long enough for internal capacitors to discharge. This event should be rare assuming the MultiGard 5000 system is powered up most of the time while in service. This condition flag can be reset by pressing this button.
  • Page 62 The Password Change, Clock Set and SD Card Setup screen allows the operator to change the MultiGard 5000 System password and set the clock in the touchscreen display. This screen is also used to read and write user settings to and from the PLC’s SD card.
  • Page 63 Check the SD status indicators at the bottom center of the screen to determine the result of the restore. If a user wishes to restore the Multigard 5000 to its complete user configured state after a memory fault has occurred, it is critical that the user settings be saved via this button after the Multigard 5000 has been setup to the user’s needs.
  • Page 64 "Last SD Card Read OK" - This indicator displays the status of the last attempted SD card read as initiated by the “Restore From: Factory Defaults/User Settings” button. If an unsuccessful attempt results, the indicator will display “SD Card Read Fault”. Typical causes for this are either that the SD card is missing for the Compactlogix slot, the SD Card is corrupt, or the User Settings Profile has not been created on the SD card yet.
  • Page 65 4.2.11 Auto Standardization Setup The auto standardization Setup screen provides for enabling the timed feature, entry of the number of days, and 3 specific times for timed auto standardization. The zero gas concentrations and span gas concentrations for each sensor are also entered here. Figure 37: Auto Standardization Setup Figure 38: Auto Standardization Setup (Dual) The auto standardization Setup screen consists of the following:...
  • Page 66 NOTE: If all active sensors are set to “Disabled”, the auto standardization feature will be turned off on the Multigard 5000 system. All correction factors will not be applied. This is helpful in a case where gases used in the auto standardization process have run out and an auto standardization...
  • Page 67 could not be performed successfully. Any screens that are associated with the auto standardization feature (Except the Auto Standardization Setup Screen) will not be accessible or visible until auto standardization turned back on by assigning at least one span port to a sensor in the auto standardizations Screen.
  • Page 68 Third column; "Latched" through "Trouble Off Delay" - This column refers to the common trouble relay parameters. By default trouble operates "Latched" and the push button will switch it to "NON- Latched" operation. The "Trouble On Delay" is an on-delay numerical entry element that defaults to zero seconds and has a valid entry range of 0-180 seconds.
  • Page 69 ____________________________________________________________ Dual MultiGard 5000 Systems On the dual MultiGard 5000 Systems there are two sets of four outputs; one set for System A and the other set for System B. Functionality is identical except as noted later in this section.
  • Page 70 Loss of memory, default parameters forced ____________________________________________________________________________ Dual MultiGard 5000 Systems On the dual MultiGard 5000 systems, the “Loss of memory, default parameters forced” trouble conditions are common to the entire assembly and are indicated on System A. They are not duplicated on System B...
  • Page 71 5.4 Horn / Local Buzzer The operation of the horn relay has been covered to a large extent in the Alarm, Warning and Trouble sections of this manual. Table 5.2 is a summary of horn relay/local buzzer function. The horn relay is always configured to be non-fail safe (normally de-energized) and may not be changed. The local audible buzzer mounted on the front of the unit duplicates the function of the horn relay.
  • Page 72 Exhaust lines should be checked for obstruction. Upon indication of any trouble by the MultiGard 5000 Gas Sampling System, the cause should be determined and corrected promptly. The trouble shooting section may help in determining possible causes of the trouble indication.
  • Page 73 6.2 Trouble Shooting Guide Table 6.2 is provided as a general guide for first level trouble shooting. Conditions not correctable by this guide should be referred to MSA. Table 6.2 Trouble Shooting Guide Indication Possible Cause Corrective Action No power to view screen...
  • Page 74 Use only genuine MSA replacement parts when performing any maintenance procedures provided in this manual. Failure to do so may seriously impair the MultiGard 5000 System performance. Repair or alteration of the MultiGard 5000 System, beyond the scope of these...
  • Page 75 7. User Configured Outputs Option Two options of User Configured Outputs are offered with the MultiGard 5000 System. Each option is 32 outputs for a maximum of 64 User Configured Outputs. These outputs may either take the form of solid state outputs or form C relay contacts. Refer to the specifications section of this manual for technical data on the User Configured Outputs.
  • Page 76 WARNING A Warning or Alarm indication by the MultiGard 5000 Gas Sampling System requires immediate action by the operator. Failure to do so may lead to serious injury or death. Once an operator has acknowledge a User Configured Output, It is imperative that immediate action be taken to determine the source of this condition, take remedial action and continue to monitor the Gas Level Screens until all levels return to normal.
  • Page 77 7.2 Data Entry Upon completion of the Planning Matrix, the data can be entered into the MultiGard 5000 System using the User Configured Outputs data screen (see section 4.2.4). Two flags are used to indicate if option #1 and/or option #2 have been installed and are available for use. The header will indicate the option number being programmed.
  • Page 78 Follow with a calibration of all sensors. 8. MultiGard 5000 System Configuration The MultiGard 5000 Gas Sampling Systems are configured both by the MSA factory and by the user to obtain desired results. Factory parameters cannot under any circumstances be changed by the user.
  • Page 79 8.1 MultiGard 5000 System Factory Configured Parameters The factory parameters are derived from order entry information, the sensor complement in use, and the results of applications engineering. This ensures proper system operation and integrity upon delivery. All factory configured parameters are summarized below: ...
  • Page 80 8.2 MultiGard 5000 System Secured User Configured Parameters All user parameters are defaulted by MSA that produce a basic implementation of MultiGard 5000 System. Selected user configured parameters are preset by MSA appropriate to the customer order (underlined below) to ensure a safe system immediately upon delivery. As the customer’s application requirements change, all of these parameters can be altered without MSA's involvement.
  • Page 81 A 10.4” color touch-screen version is standard for all MultiGard systems. Throughout this chapter the RDD screens for MultiGard 5000 8/16 unit are shown in the figures. Users of the MultiGard 5000 24/32 unit should note the following rules on using the same operator manual: ...
  • Page 82 The RDD is intended to provide an operator with information about the gases being monitored and the basic operation of the MultiGard 5000 System. It is a view only device and does not allow changing any of the user changeable parameters.
  • Page 83 8 Screens Overview Sample Flow Gas Levels (and Alarming Status) Status Flow Next/Previous 8 [16] Points Same Sensor Sequencer Control Bypass Flow About MG; (and Point Bypass Status Status) Display Actual Point Auto Pattern Standardization Figure 41: RDD Screen Hierarchy 3103-1001 Rev.
  • Page 84 The RDD Overview screen, shown below, provides a single place to see what is happening within the MultiGard 5000 System. In a summary format, gas alarming and internal system conditions are depicted. Visual attributes will indicate the subject area where a condition exists and act as "off- page"...
  • Page 85 The RDD Overview screen consists of the following: Due to a close similarity to the MultiGard 5000 Overview screen refer to Section 4.1.1 for a description of any items not listed in this section. "Sensor 1 P1-8" through "Sensor 4 P9-16" - A group of 8 HMI navigation buttons which change the screen to view sensor data and alarming status.
  • Page 86 SD card for viewing, printing and saving on a computer. An SD card with a specific batch file is provided with each Multigard 5000 and should be kept in a safe place for periodic retrieval and backup of the system event and data logs.
  • Page 87 Once the LCD screen returns to the Multigard 5000 program, the retrieval of the event log is complete and the SD card can be removed from the slot.
  • Page 88 The program will launch as shown in Figure 47. Figure 47: FactoryTalk View File Viewer In the menu, click on “File” and select “Open”. In the bottom right corner of the “Open” screen, select “ME Alarm Log File (*.ALM) as shown in Figure 48. Then double click on “history.alm” from the available files. Figure 48: Select “history.alm”...
  • Page 89 The event log will then load as shown in Figure 50 displaying all associated events with the Multigard 5000. The columns of interest to a user are “Message” and “TimeOn”. These two columns indicate the event and the time it occurred.
  • Page 90 11.2 PC Configuration The Modbus/BACNet gateway has a factory default IP address of 192.168.1.110 on the WAN side connection of the router. Physically connect to the IP Router’s WAN port using a CAT5 or better pass through cable. In order to access the gateway, a user must have IP configuration privileges on their computer.
  • Page 91 You will immediately be prompted for a user name and password. The login credentials are as follows; User Name: admin Password : admin Figure 54: Login Prompt Once verified, the configuration utility for the router will appear as in Figure 55. Figure 55: Main Screen 3103-1001 Rev.
  • Page 92 To set the IP address of the Modbus/BACNet gateway as it will appear on the user’s network you must enter the NAT settings of the router. From the main screen, hover over “Advanced” in the title menu and click on “NAT”. The screen will appear as in Figure 43 except “10.10.79.103” will not appear in the “LAN IP Address”...
  • Page 93 Upon returning to the main utility screen, the WAN side IP address of the router must also be defined by the user and follow the same scheme as the WAN side address entered in the NAT table in the previous step. The location for the WAN side IP address is shown in Figure 57 marked with a red arrow.
  • Page 94 Upon returning to the main utility screen, the user has the option to change the login credentials if desired under the “Administration” tab. The user name, password and administration port fields are marked with a red arrow in Figure 58. Click “Save” when complete and the router will reboot after 30 seconds.
  • Page 95 5000 SYSTEM CUSTOM FUNCTIONS AND FEATURES Instrument Division 1-800-MSA-INST or FAX (724) 776-8783 MSA International (412) 967-3354 or FAX (412) 967-3451 In Canada 1-800-267-0672 or FAX (416) 663-5908 © Mine Safety Appliances Company 2002 – All Rights Reserved Manufactured by...
  • Page 96 Permanent Instrument Warranty Warranty – Seller warrants that this product will be free from mechanical defect or faulty workmanship for a period of eighteen (18) months from date of shipment or one (1) year from installation, whichever occurs first, provided it is maintained and used in accordance with Seller’s instructions and / or recommendations.
  • Page 97 Default entries are made at the factory and this represents the operation of the MultiGard 5000 System upon delivery. The MultiGard 5000 System processor retains all of the above parameters. In the event of a processor memory fault, all factory entered default values are restored.
  • Page 98 Refer to the flow diagram for the MultiGard 5000 System or to the parts list in the MultiGard System operator’s manual for sample line filter part numbers and descriptions.
  • Page 99 Section 4 SENSOR/ANALYZER MANUALS Supplied on SD Card...
  • Page 100 Section 5 ® MULTIGARD 5000 SYSTEM SUPPORT DOCUMENTS...
  • Page 132 COMPONENTS DESCRIPTION: COMPONENT PARAMETERS (FLOW, PRESSURE, VOLTAGE, FREQUENCY, RPM, ETC.) MATERIALS OF CONSTRUCTION: MSA DRAWING NO. OR INSTRUCTION MANUAL PAGE NO. SHOWING COMPONENTS: MALFUNCTION DESCRIPTION (REPAIR ORDERS ONLY): (NOTE: SEND PHOTOGRAPHS OF THE COMPONENT OR SEND THE ACTUAL COMPONENT TO...