Getinge WD15 CLARO Technical Manual
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Getinge WD15 CLARO Technical Manual

Washer-disinfector
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GETINGE WD15 CLARO
GE15
TECHNICAL MANUAL
6001396902

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Summary of Contents for Getinge WD15 CLARO

  • Page 1 GETINGE WD15 CLARO GE15 TECHNICAL MANUAL 6001396902...
  • Page 2 GETINGE’s written consent. The content may not be reused by third parties or used for unauthorized purposes. Violators will be prosecuted. Additional copies of this manual can be obtained from GETINGE for a fee. © Copyright 2013 GETINGE, Reprinting prohibited.

  • Page 3: Table Of Contents

    4.2.1 Alarms....................52 4.2.2 Acknowledgement of an error code............ 53 4.2.3 Emergency opening of the machine........... 54 4.2.4 Error codes in the machine..............55 4.3 Troubleshooting....................56 5 PREVENTIVE MAINTENANCE.................. 60 5.1 Periodic maintenance..................60 TECHNICAL MANUAL GETINGE WD15 CLARO 3 (128)
  • Page 4 5.10.2 Checking the panel 8.2..............73 5.10.3 Temperature check 8.3 ..............74 6 FUNCTION CHECK....................75 6.1 Instructions, cable, switch................. 75 6.2 Filters and valves....................75 6.3 Operator display....................75 6.4 Insert for items....................75 6.5 Door........................75 4 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 5 7.14 Load program to flash memory..............100 7.14.1 Loading system programs............... 101 7.14.2 Load in a new application into PACS with CS1000......104 7.14.3 Reloading the backup from “Flash prom” to PACS......106 7.14.4 Cold start..................107 TECHNICAL MANUAL GETINGE WD15 CLARO 5 (128)
  • Page 6 7.14.6 Calibrating temperature sensors – with resistance......109 7.14.7 Temperature sensors – with ice bath and oil bath......111 7.14.8 Calibrating detergent dosing............114 8 SENSOR LIST......................116 9 ADDRESSES......................119 Alphabetical index......................121 6 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 7: Preface

    PREFACE PREFACE This manual is intended for users of products from Getinge Disinfection AB. The user manual describes the design and operation of the machine and the maintenance for which the user is responsible. The installation manual describes the machine's installation. The technical manual describes necessary information for operators and maintenance personnel.

  • Page 8: Safety Precautions

    Note: Before performing any service or maintenance work, be sure to cut power to the machine. Shut off steam and water supplies and drain the process, booster and waste tanks. 8 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 9: Important

    Leakage in the system, e.g. due to a worn door seal, must be repaired without delay. • Spare parts must only be obtained from Getinge's sales companies. 1.2 Isolator switch The machine must have a lockable switch for the electric power supply.

  • Page 10: Signs And Labels

    • The manufacturer reserves the right to change the specification and design of the product without any prior notice. 10 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 11: Manufacturer

    This product was manufactured by: Getinge Disinfection AB Ljungadalsgatan 11 352 46 Växjö SWEDEN 1.4.4 Warranty The product warranty applies in accordance with the agreement reached between the Getinge sales company and the customer. TECHNICAL MANUAL GETINGE WD15 CLARO 11 (128)

  • Page 12: Presentation

    (solid and tubular), dishes, hand bowls, glass items, suctions flasks, anesthesia equipment, and baby feeding bottles. The goods must be placed in the proper accessories, as recommended by Getinge Disinfection AB. The customer is responsible for ensuring that an Installation...

  • Page 13: Control Panel

    The machine is running a process selected process. Completed Green light: Process process completed without errors. Red light: Process completed but an error occurred while it was running. Process not approved. Alarms An alarm has been triggered. TECHNICAL MANUAL GETINGE WD15 CLARO 13 (128)

  • Page 14: Control Buttons

    2.2.3.1 Example of a Process window 91.2 °C 91.2 °C TEMP CHAMBER TEMP IND CHAMBER The process window displays the current process and the remaining time. See also in the 3.1.3 Process screen section. 14 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 15 During an ongoing process the information message is also displayed in the process status window. 2.2.3.4 Example of a Dialog window The window is displayed until a selection is made by pressing the desired key. TECHNICAL MANUAL GETINGE WD15 CLARO 15 (128)
  • Page 16 Start the selected program. Alarm management Alarms An alarm symbol displays if an alarm goes off and is not yet acknowledged. Miscellaneous Save Save changes and entered values. Numerical Shift from alphabetical to keyboard numerical keyboard. 16 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 17: Software Description And Settings

    Selected The key is selected. Activation takes place with Not available The key is currently not available. 2.3 Software description and settings This section describes the PACS 350 control and monitoring system. TECHNICAL MANUAL GETINGE WD15 CLARO 17 (128)

  • Page 18: Process Selection

    PC to the unit. The unit’s service program includes functions that assist in activating analog and digital outputs and for monitoring analog and digital inputs. 18 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 19: Password

    2.3.3.1 Operator Authorization code Authorization Default settings Panel setup, Localization, Machine name, Date and time, Screen setup Basic settings process Edit A parameters. Basic printout. Emergency printout, Test page. Password 1 Acknowledge the alarm. TECHNICAL MANUAL GETINGE WD15 CLARO 19 (128)
  • Page 20 Rights, New user, Delete user Basic service Analog inputs, Digital outputs, System flags, User flags, Service message Extended service Calibration, Analog inputs, Digital outputs, Test triac, Back up RAM Password 1. Acknowledge the alarm. 20 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 21: Menu Tree

    Temp unit Screen setup panel type Figure 3. Menu tree DIP switches allow you to turn various functions on or off. A Supervisor or higher level password is required to change DIP switches. TECHNICAL MANUAL GETINGE WD15 CLARO 21 (128)

  • Page 22: Home Menu

    Home menu and the process window. In the home menu the remaining process time is displayed up in the right corner. When the process is completed the display automatically returns to the home menu. 22 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 23: Process Screen

    The main menu consists of five submenus: • Login/Logout • About • System menu • Alarm history • Print The following contains a detailed description of each submenu under each heading. TECHNICAL MANUAL GETINGE WD15 CLARO 23 (128)

  • Page 24: Login/Logout

    • Total process count 3.2.3 System menu The system menu consists of four submenus: • Settings • Edit cycle • Service • User management The submenus are described below under each respective heading. 24 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 25 Select at the bottom of the list and press to save the settings. When the settings are saved a popup window is shown, giving you the option of printing out the machine settings. TECHNICAL MANUAL GETINGE WD15 CLARO 25 (128)
  • Page 26 Select the desired parameter and change the level using the Right and Left keys. Press to save the change. The previous window is displayed again. Select the key at the bottom of the list and press to save the settings. 26 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 27 A list of the following set-up options is displayed: • Language • Date format • Pressure unit • Temperature unit A list is displayed for each of the options above. Select the required option and press to save. TECHNICAL MANUAL GETINGE WD15 CLARO 27 (128)
  • Page 28 30 seconds so that there is enough time to draw the graph between loggings. Disk storage is not possible for option 28 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 29 Select at the bottom of the list and press to save the changes. The previous window is displayed again. Select at the bottom of the list and press to save the settings. TECHNICAL MANUAL GETINGE WD15 CLARO 29 (128)
  • Page 30 3.3 A parameters and 3.4 P parameters. To edit a parameter, select the value field and press An entry window appears for entering parameter values. Edit by using the cursor keys. Select and press to save the change. 30 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 31 A list with all A and P parameters for the selected process is displayed. Select the key with the parameter type for desire parameter and press to change the parameter type. Select at the bottom of the list and press to save the settings. TECHNICAL MANUAL GETINGE WD15 CLARO 31 (128)
  • Page 32 Edit by using the cursor keys. Press save the low value. The previous window is displayed again. Select and press to continue. A popup window is displayed when it is possible to print out a calibration report. 32 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 33 The dosing pump starts and a window providing the option of entering the measured volume is displayed. If the dosing pump has stopped, enter the measured volume in the same way as with the desired volume. Select and press to continue. Calibration complete. TECHNICAL MANUAL GETINGE WD15 CLARO 33 (128)
  • Page 34 3.2.3.3.2.2 Analog outputs There are no analog outputs for this type of machine. 3.2.3.3.2.3 Digital inputs A list of current values for the system’s digital inputs is displayed. The values are continuously updated. 34 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 35 3.2.3.3.2.5 System flags A list of system flags and their status is displayed. 3.2.3.3.2.6 User flags A list of all the system’s user flags is displayed. TECHNICAL MANUAL GETINGE WD15 CLARO 35 (128)
  • Page 36 Edit by using the cursor keys. Press to save the low value. The previous window is displayed again. • Select at the bottom of the list and press to save the settings. 36 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 37 3.2.3.3.2.9 Backup RAM The menu enables you to save the RAM contents to a flash drive. 3.2.3.3.2.10 Buzzer and LED test All indicators light up, the process screen blinks and the buzzer sounds. TECHNICAL MANUAL GETINGE WD15 CLARO 37 (128)
  • Page 38 A window is shown with a list of the parameters that can be edited for a user. 3.2.3.4.1.1 User management An entry window is displayed for entering user names. Select and press to save the name. 38 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 39 User, new user, Service Delete User technicians Basic service Service Analog inputs, Digital technicians inputs, System flags, User flags, Service messages Extended Service Calibration, Analog service technicians outputs, Digital outputs, test triac, Backup RAM TECHNICAL MANUAL GETINGE WD15 CLARO 39 (128)
  • Page 40 An entry window is displayed. Enter the new password and select and press . The previous window is displayed again. Select at the bottom of the list and press to save changes. 40 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 41 A list of users who can be deleted is displayed. Only users with the same or less access rights than those of the user currently logged in are displayed. Select the user you want to delete and press to delete. TECHNICAL MANUAL GETINGE WD15 CLARO 41 (128)

  • Page 42: Alarm History

    Sub phase Current sub-phase when alarm occurred Process time Specifies how long the process was going on when the alarm was triggered Process counter The number of processes executed when the alarm is triggered. 42 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 43: Print

    The following printing options are available: • Emergency printout, last process run • Alarm list • Program • Test page • All programs To print, highlight the required option and press TECHNICAL MANUAL GETINGE WD15 CLARO 43 (128)

  • Page 44: A Parameters

    Time Rinse 3 LI12 F RINSE DOS 80.0 20.0 85.0 Dosing temperature Final TEMP Rinse/Disinfection LI43 FRINSE DOS 50.0 Dosing amount Final Rinse/ AMOUN Disinfection TI10 DRYING TIME 00:25:00 00:00:00 00:10:00 Time Ventilation 44 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 45: P Parameters

    CT08 F RINSE FILLTYPE Water type final rinse 0=Cold water, 1=Hot water, 2=Cold+Hot water 3=De-ionized water CT09 WASH 1 DOS Dosing pump Wash PUMP 0=No dosing 1=Pump 1 2=Pump 2 3=Pump 3 4=Pump 4 TECHNICAL MANUAL GETINGE WD15 CLARO 45 (128)
  • Page 46 9000 A0 value LI14 A0_VALUE LI15 COOL TEMP Temperature cooling CHAMB LI67 DRAIN COOLING 60.0 40.0 75.0 Temperature limit for drain cooling LI68 CONDENSER CNTR 60.0 40.0 75.0 Temperature limit for condensate cooling 46 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 47 Activate Wash step Intensive 0=Off 1=On Activate Disinfection step PF28 DISINFECTION 0=Off 1=On PF31 START Activate password-protected PASSWORD start for a program. 0=Off 1=On PF34 A0-PRINT Activate printout of A0 value reached 0=Off 1=On TECHNICAL MANUAL GETINGE WD15 CLARO 47 (128)
  • Page 48 Control time for flow monitoring dosage 2 TI78 SLOW DOS 3 00:00:0 00:00:05 00:00:20 Control time for flow monitoring dosage 3 TI79 SLOW DOS 4 00:00:0 00:00:05 00:00:20 Control time for flow monitoring dosage 4 48 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 49: Dip Switches

    Calculated A0 value is printed in log. DS30 PC DISK LOG NetCOM is installed on the machine (only T-DOC, no USB memory stick). DS31 LOOP RUN The machine is in loop run mode (only for tests). TECHNICAL MANUAL GETINGE WD15 CLARO 49 (128)

  • Page 50: Alarm Management

    4 ALARM MANAGEMENT 4 ALARM MANAGEMENT Information text or error code is displayed here Lit red symbol: alarm indication 50 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 51: Information Texts

    OK (option) Wait 60 seconds and try again. If the error remains: Check the cabling and settings. SERVICE ALARM Indicates that a preventative service has to be carried out according to the service schedule. TECHNICAL MANUAL GETINGE WD15 CLARO 51 (128)

  • Page 52: Error Indicators

    4.2.1 Alarms If the red light lights up, the process has been aborted because of an error. An error code appears on the display (images are displayed alternately). A00 POWER FAIL A00 POWER FAIL 52 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 53: Acknowledgement Of An Error Code

    • Open the door and take out the goods or start the process over again. TECHNICAL MANUAL GETINGE WD15 CLARO 53 (128)

  • Page 54: Emergency Opening Of The Machine

    Unhook the door and fold it downwards. • Pull the cord and the door opens. Figure 4. Cord for emergency opening Door that is folded downwards. There is a emergency opening cord behind the door. 54 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 55: Error Codes In The Machine

    Log error. Check that the USB memory stick is correctly inserted. If the USB memory stick is correctly inserted, contact the service technicians. A33 DISINF TEM L Disinfection temperature low. Contact service technicians TECHNICAL MANUAL GETINGE WD15 CLARO 55 (128)

  • Page 56: Troubleshooting

    Level sensor is activated for more than 5 sec. condenser. Possible action: Check the function of the condenser’s drainage pump. Check that water can be pumped out of the drainage system. Check the function of the level sensor. 56 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 57 Possible action: Check the functioning of the dosing pump. Check that there is detergent in the container. Check that there is no air in the dosing system. Check that the hoses are not blocked. TECHNICAL MANUAL GETINGE WD15 CLARO 57 (128)
  • Page 58 Diff. Temp. in chamber. Washing temperature (-B05 and -B06), temperature sensors in the chamber differ by more than ±3°C for 5 seconds. Possible action: Check the calibration of the temperature sensors Check the temperature sensors. 58 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 59 The temperature in the wash chamber is below the set value temperature for disinfection (for a period longer than 60 seconds). Possible action: Check that there is power on all phases up to the elements. Check the calibration of the temperature sensors TECHNICAL MANUAL GETINGE WD15 CLARO 59 (128)

  • Page 60: Preventive Maintenance

    The maintenance interval will have to be determined in each individual case. Getinge Disinfection AB recommends that the stated maintenance operations be performed at intervals according to the following table.

  • Page 61: Service Table

    10-30 min 5.4 5.7.4 Checking the empty container alarm 5.4 • 5 min Dryer 6.1 5.8.1 Replacing a HEPA filter 6.1 • 10 min 6.2 5.8.2 Checking fan function 6.2 • 5 min TECHNICAL MANUAL GETINGE WD15 CLARO 61 (128)

  • Page 62: Consumables

    Check to ensure that connections on connecting cables are tightened. Check that the isolator switch on the wall is working and that the connecting cable is undamaged and free from defects. 62 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 63: Checking The Cooling Fan 1.2

    This removes the coating that has formed in the chamber. If it is not removed, additional dirt and debris can quickly build up in the chamber. Cleaning is ideally carried out when testing Getinge Clean Neutralizer Plus. TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 64: Check The Spray Arms 2.2

    If the temperature in the machine is off by more than ± 1 °C, the temperature sensor must be recalibrated. For further instructions see 5.10.1 Function and leakage check 8.1 . 64 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 65: Checking The Strainer In The Bottom Of The Chamber 2.5

    Check that the door does not fit too close to the sealing for the chamber at the upper edge when closing the door. This can result in unnecessary wear and tear on the chamber seal. Adjust if necessary. TECHNICAL MANUAL GETINGE WD15 CLARO 65 (128)

  • Page 66: Checking The Door Seal And Chamber Seal 3.2

    Check that the water and waste connections are not leaking and that they are installed according to the Installation manual. It is particularly important that the waste hoses are installed at the correct height for the machine to work satisfactorily. 66 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 67: Checking The Filter For Incoming Water 4.2

    Wear safety glasses and protective gloves. The following inspection measures are to ensure the proper operation of the dosing system. Errors may result in inadequate/no cleaning and/or lime deposits. Figure 9. Container with detergent Empty container alarm TECHNICAL MANUAL GETINGE WD15 CLARO 67 (128)

  • Page 68: Checking Hoses 5.1

    Take out the entire unit including hose (a complete spare parts kit). • Install the new unit. • Refit the cover. • Always check and calibrate the dosing amount after replacing a pump and/or a hose. 68 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 69 5.7.2.1.2 Available hose materials from Getinge sales companies Note! Calibration must always be done after a pump hose replacement. See "Technical Manual." The following types of hoses are available from Getinge sales companies: Article number Pump hose Design...
  • Page 70 5 PREVENTIVE MAINTENANCE 5.7.2.1.3 Recommendations when Getinge Disinfection AB's detergent is used The following hose materials are tested for the following detergents: Detergent Rekommended pump hose 502992000, Norprene GETINGE CLEAN HEAVY SOIL DETERGENT 502992000, Norprene GETINGE CLEAN UNIVERSAL DETERGENT 502992000, Norprene...

  • Page 71: Checking The Dosing Amount 5.3

    Clean the empty container alarm and replace if necessary. Note: Before the program is started, all transport hoses must be filled with detergent. There must be no air pockets in the hoses. TECHNICAL MANUAL GETINGE WD15 CLARO 71 (128)

  • Page 72: Dryer (Item 6)

    HEPA filter. Be careful when the front casing is refitted to ensure the plastic is in the intended place. 5.9 Lighting (Item 7) 5.9.1 Checking lighting 7.1 Check that both LED lights in the chamber are lit. 72 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 73: Test Run (Item 8) (At Each Service)

    • While a program is running check that the yellow lamp is lit. When the program is complete, the green lamp should light • Check that the panel's lamps and alarms are functioning. TECHNICAL MANUAL GETINGE WD15 CLARO 73 (128)

  • Page 74: Temperature Check 8.3

    90°C for 1 min and complies with the machine's graph. • The temperature curve must be attached together with this checklist and be mailed to a pre-defined Getinge Disinfection AB database, but not be sent as an attachment to the customer. Compare time and temperature with the machine's graph.

  • Page 75: Function Check

    Check the door safety function. Check that the door seal closes tight and is undamaged and that there is no leakage while a program is running. Clean or replace the seal if necessary. TECHNICAL MANUAL GETINGE WD15 CLARO 75 (128)

  • Page 76: Detergent Dosing

    Washer-disinfectors that have been shown not to meet the requirements in terms of temperature, sequence, washing system and safety must not be used until the errors have been corrected. 6.9 Dryer • Replace Hepa filter when necessary. 76 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 77: Repairs And Adjustment

    If it is hanging loosely, there is a risk that it will get stuck in the cooling fan on 60 Hz machines. TECHNICAL MANUAL GETINGE WD15 CLARO 77 (128)

  • Page 78: Maintenance With Open Door

    Put the panel back by securing it in the hook fastener. Then attach the panel with the four screws that holds it in place. Figure 11. Attachment pins on door 78 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 79: Maintenance From The Chamber

    Figure 12. Element holder Assembly • Connect the cables and make sure that the element reaches the bottom properly before the nuts are tightened to get it completely tight in the bottom of the chamber. TECHNICAL MANUAL GETINGE WD15 CLARO 79 (128)

  • Page 80: Replacing/Cleaning Strainers

    Figure 14. Spray arm After cleaning, press the metal clip back into the groove in the plastic end piece. Check that the arm can rotate freely when re- installed. 80 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 81: Replacing The Guides For The Upper Tray

    Line the holes up against each other. • Spread Loctite on the screws and then tighten them. • Push in the guide rail and put the upper tray back on the guide rails. TECHNICAL MANUAL GETINGE WD15 CLARO 81 (128)

  • Page 82: Maintenance From Front Side

    Loosen the two screws that are on the leg on the left side. Pull the filter straight out. Dispose of the filter. Assembly Replace the filter and attach the new filter to the hose from the fan. 82 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 83: Replacing A Dosing Pump

    The pressure switch is attached with a hose clamp. • Loosen the clamp and replace the pressure switch. • Make sure that the hose clamps are properly attached. • Check that there are no leaks. TECHNICAL MANUAL GETINGE WD15 CLARO 83 (128)

  • Page 84: Replacing Fuses

    Make sure that the plastic that protects against splatter is properly installed before the front panel is put back in place. Make sure that the plastic does not cover the HEPA filter. Figure 18. Splash shield 84 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 85: Removing Cover Panels

    Unscrew the four screws that hold the cover in place. • Then unscrew the two screws in the back edge of each side plate. • Lift and remove all plates. Figure 19. Cover plates TECHNICAL MANUAL GETINGE WD15 CLARO 85 (128)

  • Page 86: Maintenance From Above With The Top Plate Off

    Attach the hose to the tap and screw in the hose clamp. • Then screw in the four nuts. • Make sure that the nuts go straight on the threads before they are tightened to reduce the risk that the nuts cut the threads. 86 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 87: Maintenance From The Side With The Cover Plates Removed

    Replace the tank and screw in the nuts for the tank again. • Attach the hose through the retaining plate and make sure that the hose is tightly attached in the tank hole. TECHNICAL MANUAL GETINGE WD15 CLARO 87 (128)

  • Page 88: Maintenance From Back Side

    Attach the hoses in the drying box and tighten the hose clamps. • Then put the drying box into its mount and screw in the two screws. • Connect the cords in the drying box. 88 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 89: Main Pipe

    The respective electric terminal has two screws in the lower plate on the back side. 7.8 Maintenance from bottom The machine must be turned on its side in order to perform maintenance from the underside of the machine. TECHNICAL MANUAL GETINGE WD15 CLARO 89 (128)

  • Page 90: Turning The Machine

    First remove the door and the side plates, then carefully lower the machine down on the left side when viewed from the front. Now the bottom plate can be removed. Figure 24. Turn the machine around Figure 25. Machine lying down 90 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 91: Circulation Pump And Fan

    Transfer the large hose clamp over the sump and bring the sump over the edge in the chamber bottom. Tighten the hose clamps. Make sure that there is no leakage in the hose splices. TECHNICAL MANUAL GETINGE WD15 CLARO 91 (128)

  • Page 92: Salt Filter

    An RS-232 cable (art. No. 5010191-00) is needed to connect a PC to the washer-disinfector. Proceed as follows: Connect the cable between the PC and D-sub contact on the control unit, see the illustration below. Figure 26. PC connection 92 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 93: Printer Martel Mcp8810X (Option)

    “Printer/Netcom” port on the back of the machine. Normally this will not require changing any settings as they are correctly set by the factory. But if it does not work, check that they are set according to the illustrations below. TECHNICAL MANUAL GETINGE WD15 CLARO 93 (128)
  • Page 94 7 REPAIRS AND ADJUSTMENT 94 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 95: Printer Lexmark C524/534 (Option)

    Normally the only setting will be “Printer Selection: Type” which should be “HP COLOR” while the others should be correct from the factory. But if it does not work, check that they are set according to the illustrations below. TECHNICAL MANUAL GETINGE WD15 CLARO 95 (128)
  • Page 96 Under ”Settings”/Setup menu”/”Timeouts”/”Print timeout”. Change to Disabled. • Under ”Settings”/”Setup menu”/”Printer language.” Change to “PCL emulation.” Figure 27. Printer display Display Indicator light Back button Navigation buttons Menu button Confirm/select button Stop button 96 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 97: Netcom (Option)

    Change Com Port 1 to Comli, RS232, 57600. Check that the Logging checkmarks are properly set (PRT and X32). Attach DIP switch DS17 NETCOM Change Printer Log Definition, Printer Selection Type to HP COLOR. TECHNICAL MANUAL GETINGE WD15 CLARO 97 (128)
  • Page 98 Connect the Bluebox to the “Printer/Netcom” port on the back and restart the machine. If the logging does not work after having gone through these steps, then the Bluebox needs to be configured. Contact Getinge’s technical support. 98 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 99: External Dosing (Option)

    Select at the bottom of the list and press to save the settings. When the settings are saved a popup window is shown, giving you the option of printing out the machine settings. TECHNICAL MANUAL GETINGE WD15 CLARO 99 (128)

  • Page 100: Load Program To Flash Memory

    The flash memory (existing or new card) can be reloaded with new wash programs or a new system program. Loading new wash programs requires the CS100/CS1000 program. System programs are loaded with Flashloader. 100 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 101: Loading System Programs

    Move jumper 1 on the board for the PACS 300 control system from Normal to system load. Check that the three jumpers 2 are in the Flash position and that battery jumper 3 is in the ON position. TECHNICAL MANUAL GETINGE WD15 CLARO 101 (128)
  • Page 102 Switch off the power to the machine with the main switch. Change the jumper (1) to Cold. Switch on the power to the machine with the main switch. Without switching off the power, move jumper 1 to the Normal position. 102 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 103 7 REPAIRS AND ADJUSTMENT Close Flashloader. If a new application must be loaded, start CS-1000 and load the wash program, see 7.14.2 Load in a new application into PACS with CS1000. TECHNICAL MANUAL GETINGE WD15 CLARO 103 (128)

  • Page 104: Load In A New Application Into Pacs With Cs1000

    Download the new software. “Tools” “PACS RAM” “Download From File”. Start the machine and check that everything is as it should Switch off the power to the machine and install the “Flash prom” (if it is missing). 104 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 105 7 REPAIRS AND ADJUSTMENT Flashprom Figure 30. Flash prom Switch on the power. Flash the new software to “Flash prom”. “Tools” “PACS RAM” “Save RAM In Flash”. This may take a few seconds. TECHNICAL MANUAL GETINGE WD15 CLARO 105 (128)

  • Page 106: Reloading The Backup From "Flash Prom" To Pacs

    Switch on the power. Now the new software has been loaded from the “flash prom” to the processor. Without switching off the power, move jumper 1 to the Normal position. Start the machine and make sure that everything is working as it should. 106 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 107: Cold Start

    Switch off the power to the machine. Move the programming jumper (1) from Normal to Cold. Switch on the power. Move the programming jumper (1) from Coldstart to Normal. Note! The power is still on. Figure 32. Programming jumper TECHNICAL MANUAL GETINGE WD15 CLARO 107 (128)

  • Page 108: Changing User Language

    With user panel You can change the user language in the menu System menu/ Settings/Localization/Language. See 3 MENU TREE. With CS1000 The user panel language can be changed in the “System” “System configuration” menu. 108 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 109: Calibrating Temperature Sensors - With Resistance

    Start CS 1000 and choose Settings/Calibration/Analog Input Automatic... Click Temp chamber and Temp chamb indep(A), then click Calibrate (B). Enter the value 20 (C) and click Set Low. Check that the value (D) rises to 20. TECHNICAL MANUAL GETINGE WD15 CLARO 109 (128)
  • Page 110 Replace resistance for 20ºC with resistance for 90ºC. Enter 90 (E) in CS 1000 and click Set High. Check that the value (F) rises to 90. Log off CS 1000. Remove the resistances and reset the temperature sensors. 110 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 111: Temperature Sensors - With Ice Bath And Oil Bath

    Lower the temperature sensors into the ice bath together with an external thermometer. Start CS 1000 and choose Settings/Calibration/Analog Input Automatic... Click Temp chamber and Temp chamb indep(A), then click Calibrate (B). TECHNICAL MANUAL GETINGE WD15 CLARO 111 (128)
  • Page 112 Check that the reading of the external thermometer stabilizes. Enter the reading of the external thermometer (E) and click Set High. NB Use a period for decimals, e.g. 20.3. 112 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 113 7 REPAIRS AND ADJUSTMENT Check that the value (F) rises to the set value. Log off CS 1000. Reset the temperature sensors. TECHNICAL MANUAL GETINGE WD15 CLARO 113 (128)

  • Page 114: Calibrating Detergent Dosing

    Enter the amount of detergent to be dosed, for example 100 ml, in the “Desired volume” field (2). Place the detergent dosing hose in a measuring beaker with 200 ml of detergent measured into it. 114 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 115 ABORT button (6). Note: The four first dose monitors (DM00-03) run only by time. If the flow monitors are activated, then the corresponding dose monitors (DM04-07) that run on pulse sensors must also be calibrated. TECHNICAL MANUAL GETINGE WD15 CLARO 115 (128)

  • Page 116: Sensor List

    8 SENSOR LIST 8 SENSOR LIST Designation Description Note Level salt filter optional 116 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 117 8 SENSOR LIST B17, B18, B19 Designation Description Note Flow, dosage 1 Flow, dosage 2 Flow, dosage 3 Water level Pump pressure TECHNICAL MANUAL GETINGE WD15 CLARO 117 (128)
  • Page 118 8 SENSOR LIST Designation Description Note Temperature sensor dry Level sensor condenser Level inlet tank Designation Description Note Leakage level sensor Located on the inside of the cover plate in the base 118 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...

  • Page 119: Addresses

    23rd Fl. 00148 Rome 4004 MB Tiel 2-2-8 Higashi Shinagawa Italy The Netherlands Shinagawa, Tokyo 1400002 Phone: +39-06 656 631 Phone: +31 (0)344-809900 JAPAN E-mail: Fax: +31 (0)344-640885 Phone: +81-3- 6863-8004 info@getinge-it E-mail: info@getinge.nl TECHNICAL MANUAL GETINGE WD15 CLARO 119 (128)
  • Page 120 9 ADDRESSES Norway Poland Singapore Getinge Norge A/S Getinge Poland sp. z o. o. Getinge International Far East Pte. Ltd Strandveien 13 ul. Osmańska 14, 20 Bendemeer Road, 1366 Lysaker PL-02-823 Warsaw #06-02, Cyberhub Building Norway Poland Singapore, SG-339914 Phone: +47-23 03 52 00...

  • Page 121: Alphabetical Index

    Areas of use ........................12 Assembly of front panel ....................84 Attachment pin door ......................78 Attention symbols ......................10 Available hose materials from Getinge sales companies ..........69 Backup RAM ........................37 Buzzer and LED test ...................... 37 Calibrating detergent dosing ..................114 Calibrating temperature sensors –...
  • Page 122 Edit parameters ....................... 30 Electric terminals ......................89 Emergency opening of the machine ................54 Error codes in the machine ..................... 55 Error indicators ........................ 52 Example of a Dialog window ................... 15 122 (128) TECHNICAL MANUAL GETINGE WD15 CLARO...
  • Page 123 Filters and valves ......................75 Function and leakage check 8.1 ..................73 FUNCTION CHECK ......................75 General (Item 1) ......................62 General recommendations for non-Getinge detergents ..........70 Home menu ........................22 Hose materials from factory .................... 69 Hose selection ......................... 69 Important ...........................
  • Page 124 Process screen ........................ 23 Process selection ...................... 18, 22 Product liability ........................ 10 Recommendations when Getinge Disinfection AB's detergent is used ......70 Regenerating tank ......................87 Reloading the backup from “Flash prom” to PACS ............106 Removing cover panels ....................85 Reorder and rename cycles ....................
  • Page 125 Troubleshooting ....................... 56 Turning the machine......................90 User flags ........................35 User management ......................38 Users and passwords ...................... 38 Valves ..........................89 Warranty .......................... 11 Washing system ......................76 Window ..........................14 TECHNICAL MANUAL GETINGE WD15 CLARO 125 (128)
  • Page 128 www.getinge.com...

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