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Owner's Manual and Assembly Instructions
Model #: W409AC
Read and understand the entire manual before assembly and operation. The vehicle
must be assembled by an adult who has read and understands the instructions.
Made in China.
Styles and colors may vary. Styles and colors may vary. Before returning your product to the
store, please contact our Customer Service team. Call 1-888-982-9309 for assistance and
replacement parts.
IMPORTANT: Save this manual with your
sales receipt.
25701672 07/21

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Summary of Contents for Rollplay FLEX Kart XL

  • Page 1 Owner’s Manual and Assembly Instructions Model #: W409AC Read and understand the entire manual before assembly and operation. The vehicle must be assembled by an adult who has read and understands the instructions. Made in China. Styles and colors may vary. Styles and colors may vary. Before returning your product to the store, please contact our Customer Service team.
  • Page 2 Introduction Thank you for purchasing this Rollplay vehicle. We hope the rider enjoys it for miles to come. Please read this instruction guide carefully before assembling and operating the vehicle. Please contact Rollplay Customer Service with any questions. Have your model number and serial number ready before calling.
  • Page 3 E-mail Customer Service if you need assistance or replacement parts. Please have your model number and serial number ready before calling. Keep your sales receipt and register your product at www.rollplay.com, as we require proof of purchase. customerservice@rollplay.com 1-888-982-9309 Read this entire manual prior to assembly to ensure safe operation of the vehicle.
  • Page 4: Table Of Contents

    Table of Contents Safety ............5 Parts ............7 Charging Instructions ........ 8 Unfolding ............ 9 Front Wheel Assembly......10 Rear Wheel Assembly ......11 Wheel Cover Assembly......12 Steering Wheel Assembly......13 Seat Assembly and Adjustment....14 Operating Instructions ......15 Folding ............
  • Page 5: Safety

    Safety WARNING: SAFETY RIDING RULES The user must follow all safety rules and guidelines, or serious injury or death may occur. NEVER LEAVE CHILD UNATTENDED. ALWAYS keep child in view when child is on the vehicle. Direct adult supervision is REQUIRED. ALWAYS use common sense and safe practices when using the vehicle.
  • Page 6 Safety (Continued) WARNING: BATTERY SAFETY • Battery posts, terminals and related accessories contain lead and lead components. DO NOT open the battery. PROPOSITION 65 WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.
  • Page 7: Parts

    Parts 1. Manual 17. Left Wheel Covers (x2) 9. Battery Clamp 2. Steering Wheel 10. Battery 18. Gear Box 3. Seat 11. Front Wheels (x2) 19. Wrench (x2) 4. Battery Box Cover 12. Pedal 5. Steering Column 13. Frame 6. Right Wheel Covers (x2) 14.
  • Page 8: Charging Instructions

    BEFORE THE FIRST USE! ONLY AN ADULT SHOULD HANDLE THE BATTERY AND CHARGER. To Charge the Battery: 1. Ensure the FLEX Kart XL has stopped and turned off. 2. Locate the cover in the rear of the vehicle. Using a coin or screwdriver turn the cover lock to the unlocked position and remove the cover.
  • Page 9: Unfolding

    Unfolding the Frame Lift the front, press the lock button ①, and pull the folding handle ② up at the same time. Lift the steering column ③ up after unlocking, and open the steering column ③ up until it “ clicks” into place.
  • Page 10: Front Wheel Assembly

    Front Wheel Assembly A. Remove the nut and small washer on the front axle with the wrench provided, set aside for later use. Keep the big washer on the axle B. Slide the front wheel onto the front axle as shown then insert the washer and tighten the nut.
  • Page 11: Rear Wheel Assembly

    Rear Wheel Assembly A. Remove the nut and small washer on the rear axle with the wrench provided, set aside for later use. B. Slide the rear wheel onto the rear axle as shown then insert the washer and tighten the nut. C.
  • Page 12: Wheel Cover Assembly

    Wheel Cover Assembly A. Insert the buckle in the middle of the cover into the slot in the middle of the wheel B. Align the tabs on the wheel cover to slots on the wheel and press it into place C.
  • Page 13: Steering Wheel Assembly

    Steering Wheel Assembly Use a Phillips screwdriver ① to remove the screw ② from the steering wheel. Then insert the steering wheel onto the handlebar ③ in the direction shown above. Note: Steering wheel will not go on if installed in wrong direction.
  • Page 14: Seat Assembly And Adjustment

    Seat Installation and Adjustment Pull the spring-operated seat release knob ① outwards, align the clamping hook at the bottom of the seat with the seat slide chute ② Push the seat onto the chute and then release the seat handle. ① Continue pushing toward back until you hear the first "click."...
  • Page 15: Operating Instructions

    Operating the Vehicle Pedal Power Button Forward/Reverse Switch To start press the Power Button Using the Forward/Reverse Switch to select the direction you wish to travel. Now, step on the pedal to make the vehicle move Release the pedal to stop the vehicle...
  • Page 16: Folding

    Folding Click Lift the vehicle front, press the lock button ①, and pull the folding handle ② up at the same time. Fold the steering column ③ down. You will hear a "click" sound to indicate the steering column is locked into the folded position...
  • Page 17: Maintenance

    Maintenance Important Battery and Charger Information • Only an adult who has read and understands the safety warnings may handle and operate the battery and battery charger. Keep away from children. • NEVER charge battery inside home (garage is fine). •...
  • Page 18: General Care

    General Care • Regularly inspect all vehicle parts to ensure they are in good working condition. • Regularly inspect the charger, cord, plug, and other related parts for damage. • Remove any damaged parts and immediately contact Customer Service or replacement parts. See Service on Page 22 for more information. •...
  • Page 19: Troubleshooting Guide

    Troubleshooting Guide Completely read through the manual and troubleshooting guide before contacting Customer Service. Problem Potential Cause Solution Vehicle does not run Battery is low Recharge the battery Thermal fuse tripped Reset fuse Loose wires or loose Ensure the battery connectors connectors are securely attached.
  • Page 20 Problem Potential Cause Solution Vehicle needs a push to Loose wires or loose Ensure the battery connectors start connectors are securely attached. If wires are loose, contact Customer Service. “Dead spot” on motor A “dead spot” means electricity is not being delivered to the terminal.
  • Page 21: Fcc Information

    FCC Information This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
  • Page 22: Service

    HOURS: 8 AM - 5 PM EST. Monday - Friday. 888-982-9309 Phone: 1- Email: customerservice@rollplay.com Web: www.rollplay.com For a list of available replacement parts, please visit www.rollplay.com. WE REQUIRE PROOF OF PURCHASE. Please save your sales receipt and register your product at www.rollplay.com.
  • Page 23: Warranty

    Proof of purchase receipt required. • This warranty covers normal use and does not cover the Rollplay vehicle or abuse, misuse, improper service or other causes not arising out of defects in materials or workmanship. Evidence of any attempt at consumer repair will void this warranty.
  • Page 24: Product Registration

    Address: City: State: Zip Code: Email: Phone: Date of Purchase: The following product information is on the cover of the owner’s manual. Product Name: Model Number: Serial Number: Place of Purchase: Questions or comments? Contact us at www.rollplay.com or 1-888-982-9309...

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