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< SM-BH96 >
1. At brake lever end
Pass the hose through the banjo nut and the olive
as shown in the illustration.
Direction of insertion
Banjo nut
(sold separately)
Hose
2.
Use an object such as a needle to smooth the inside
of the cut end of the hose, and then install the
connector insert. Attach the hose to the TL-BH61 as
shown in the illustration, and secure the TL-BH61 in
a vise. Then use a hammer or similar tool to knock
the connector insert in firmly until the base of the
connector insert touches the end of the hose. If the
end of the hose is not touching the base of the
connector insert, the hose may become
disconnected or fluid leaks may occur.
Hose
Connector
insert
Note : The banjo should face at an
angle of 90° to the calipers.
Olive
Cut end
Apply grease to
the outside of
the olive.
Olive
Grease
Connector insert
Hose
4mm
Olive
TL-BH61
Vise
Caliper end
3.
After checking that the olive is positioned as shown
in the illustration, apply grease to the thread of the
banjo nut and then tighten the banjo nut.
5mm
Olive
Hose
While pushing the brake hose,
tighten the banjo nut.
Tightening torque:
5 - 7 N·m {44 - 60 in. lbs.}
4. Installation of the hose
Check that the O-rings are positioned in the
grooves at both the top and bottom of the banjo,
and then secure the banjo to the brake lever and
calipers as shown in the illustration. Make sure that
the O-rings do not protrude from the grooves at
this time. The O-ring has grease applied.
At brake lever end
At caliper end
Tightening torque:
5 - 7 N·m {44 - 60 in. lbs.}
34
Connector insert
Banjo
(sold separately)
Banjo nut
O-rings
Banjo
Hose
Banjo
O-rings
Hose
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