BRP MAX Series Manual

Hide thumbs

Table of Contents

Quick Links

July 3

, 2013

YEAR

ENGINE

2014

1000R

IMPORTANT NOTICE ........................ 2

UNCRATING ................................... 3

..................................................... 3

Crate Cover Removal ........................... 3

Vehicle Removal from Crate ................... 3

PARTS TO BE INSTALLED.................. 8

Battery ............................................ 8

Shock Absorber Installation .................... 9

Disc Cleaning.................................... 11

Cage Installation ................................ 11

Seat Belt Installation .......................... 14

Shoulder Guard installation.................... 15

Lateral Net Installation ......................... 16

Front Seats ...................................... 17

Rear Seats ....................................... 17

Auxiliary Foam Filter Kit........................ 17

Accessories Installation........................ 17

Vehicle Decals................................... 18

FLUIDS......................................... 18

Fuel ............................................... 18

Engine Oil........................................ 18

Engine Coolant.................................. 19

SET-UP......................................... 21

Tires Pressure ................................... 21

Wheel Beadlock ................................ 21

Protective Materials ............................ 21

Recall or Factory-directed Modification...... 21

Printed in Canada. (tbl2014-007 en JT)

®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

Subject: Predelivery Inspection Can-Am Maverick

MAX Series

MODEL

Base

X rs/DPS

Page

SIDE-BY-SIDE

VEHICLES

PREDELIVERY

Bulletin

MODEL NUMBER

6LEA, 6LEC

7DEA, 7DEB, 7DEC, 7DED

B.U.D.S. PROGRAMMING ................. 21

Diagnostic Connector Location ............... 21

Connecting the PC to the Vehicle ............ 22

How to Establish Communication Using

B.U.D.S. Software .............................. 22

Saving Changes and Exiting the B.U.D.S.

Session........................................... 25

ADJUSTMENTS ............................. 25

Suspension Adjustments Guideline.......... 25

Suspension Factory Settings.................. 26

Spring Preload Adjustment (Front and Rear) 27

Shock Damping Adjustments (Front and

Rear).............................................. 27

ASSEMBLY INSPECTION .................. 29

FINAL INSPECTION ......................... 29

Vehicle Test Run ................................ 29

Vehicle Cleaning ................................ 29

Delivery To Customer .......................... 29

TECHNICAL SPECIFICATIONS............ 30

2014-1

No.

SERIAL

NUMBER

All

Page

1 / 34

Table of Contents

Summary of Contents for BRP MAX Series

Page 1: Table Of Contents
Recall or Factory-directed Modification..21 Printed in Canada. (tbl2014-007 en JT) 1 / 34 ©2013 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
Page 2: Important Notice
The information and components/system descriptions contained in this document are correct at NOTE: the time of publication. BRP however, maintains a policy of continuous improvement of its products with- out imposing upon itself any obligation to install them on products previously manufactured.
Page 3: Uncrating
UNCRATING UNCRATING Crate Cover Removal 1. Carefully lay the crate on its bottom on a firm, level surface. NOTICE Allowing the crate to drop may cause serious damages to vehicle. 2. Carefully cut and remove all tarpaulins. tbl2014-007-131_a STRAPS TO CUT 5.
Page 4 UNCRATING tbl2014-007-103_a tbl2014-007-107_a PROTECTIVE WRAPPING REMOVAL 1. Retaining screw to remove 2. Remove middle sections of the cage and rear 2.3 Remove and discard wooden block and cage extensions from crate. fasteners holding left and right middle sections together. 2.1 Remove front-most retaining screws and nuts securing middle section and rear cage extension plate from wooden sub-crate.
Page 5 UNCRATING 3. Remove rear section of the cage from vehicle. 3.1 Remove wooden sub-crate. tbl2014-007-112_a 1. Locking ties to cut 4. Remove front section of the cage from vehicle. tbl2014-007-110_a 4.1 Remove and discard fasteners in front of WOODEN SUB-CRATE REMOVAL crate.
Page 6 UNCRATING 5.3 Remove steel supports from the front fenders. Discard fasteners and supports. tbl2014-007-114_a 1. Locking tie to cut 5. Remove sub-crate. tbl2014-007-122_a 5.1 Remove screws located rear of sub-crate. 1. Steel supports 6. Remove predelivery kit box from vehicle. tbl2014-007-115_a REMOVING SCREWS LOCATED AT REAR OF SUB-CRATE tbl2014-007-205_a...
Page 7 UNCRATING 8.2 Cut locking tie retaining backrest to wooded frame. 8.3 Unfasten lateral net straps. 8.4 Adjust steering wheel so it is in the upper position. 8.5 Carefully pull out seats from vehicle with- out wooden frame. 9. Cut locking ties holding lateral nets. tbl2014-007-118_a 1.
Page 8: Parts To Be Installed
PARTS TO BE INSTALLED Battery Battery Removal WARNING Battery BLACK (–) lead must always be dis- connected first and connected last. Never charge or boost battery while installed on vehicle. 1. Remove rear RH passenger seat. 2. Remove battery cover. tbl2013-009-017_a TYPICAL REAR OF VEHICLE 11.
Page 9: Shock Absorber Installation
PARTS TO BE INSTALLED to instructions notice attached to battery for proper activating, charging and maintenance procedure. Battery Installation The battery should be installed only when NOTE: properly activated and charged. 1. Install the battery in its rack. 2. Install battery holder and tighten the retaining nut.
Page 10 PARTS TO BE INSTALLED PDI KIT PARTS M12 x 60 Flange hexagonal bolt M12 flange elastic nuts tbl2014-007-203_a LIFTING STRAP — CARGO RACK REMOVED FOR CLARITY PURPOSE ONLY 3. Safely lift rear of vehicle using a hoist. 4. Remove the suspension brackets. Discard bolts and nuts.
Page 11: Disc Cleaning
PARTS TO BE INSTALLED tbl2014-007-206_a tbl2014-007-204_a 1. M12 x 60 Flange hexagonal bolts LOOSELY ASSEMBLED REAR AND MIDDLE SECTIONS OF THE 2. M12 flange elastic nuts CAGE TIGHTENING TORQUE PDI KIT PARTS 54 N•m (40 lbf•ft) M10 x 30 Torx screws Shock absorber nuts 6.
Page 12 PARTS TO BE INSTALLED tbl2014-007-213_a RETAINING SCREWS TO REMOVE tbl2014-007-123_a 1. Locking tie to cut 6. Remove rear lateral side panels. 7. Install cage extensions onto rear section of cage. Orientation of part is indicated on the extension. tbl2014-007-214_a RETAINING SCREWS TO REMOVE 4.
Page 13 PARTS TO BE INSTALLED tbl2014-007-133 tmr2014-117-005_a LIFTING CAGE TO POSITION IT ABOVE VEHICLE 1. Plasic cap 9. Loosely install the rear and middle cage sub- 12. Reinstall rear lateral panels. assembly to vehicle. PDI KIT PARTS M10 x 30 Torx screws 10.
Page 14: Seat Belt Installation
PARTS TO BE INSTALLED tbl2014-007-124_a 1. Support plate 2. Retaining screw previously removed PARTS TORQUE tmr2014-117-007_a K50 x 16 Torx screws TYPICAL - FINAL TIGHTENING SEQUENCE Hand torque only (previously removed) 16. Install front side panels. 14. Install front section of cage onto vehicle. Insert a Phillips screwdriver into cage hole NOTE: and align with the frame hole, then loosely install...
Page 15: Shoulder Guard Installation
PARTS TO BE INSTALLED 4. Remove and discard the belt lock near seat belt mechanism. tbl2011-001-050_a TYPICAL RH SIDE — VIEW FROM THE LH SIDE 1. Belt lock tbl2014-007-216_a Shoulder Guard installation TYPICAL 1. Safety belt retractor 2. Frame bracket Installation is the same for all shoulder NOTE: 3.
Page 16: Lateral Net Installation
PARTS TO BE INSTALLED tbl2011-0011-032 TYPICAL tbl2014-007-215_a 2.2 Secure the bottom of the shoulder guard 1. Rear passenger lateral net buckle. to seat belt mechanism bracket. 2. Frame metal bracket 3. M8 x 20 hexagonal flange bolts 4. M8 elastic flange nuts PDI KIT PARTS TIGHTENING TORQUE M8 x 20 hexagonal flange...
Page 17: Front Seats
PARTS TO BE INSTALLED tbl2011-001-062 Rear Seats tbl2014-003-002_a 1. M5 x 14 Torx screws TIGHTENING TORQUE M5 x 14 Torx screw 4.5 N•m (40 lbf•in) 4. Adjust the length of the lateral net straps. 5. Buckle off the lateral net. Front Seats tbl2014-007-209 TYPICAL...
Page 18: Vehicle Decals
The XPS oil is specially formulated to meet NOTE: ticed (whistling sound heard when loos- the lubrication requirements of this engine. BRP ening fuel reservoir cap) have vehicle strongly recommends the use of its XPS 4-stroke inspected and/or repaired before further oil.
Page 19: Engine Coolant
Do not overfill. Wipe off any spillage. NOTE: Properly tighten dipstick. Engine Coolant Recommended Engine Coolant COOLANT HEADER BRP recommended LONG LIFE ANTIFREEZE product (P/N 219 702 685) Distilled water and tbl2013-009-041_a Alternative if not...
Page 20 FLUIDS Add coolant in system if necessary. Reinstall radiator pressure cap. Check coolant level in expansion tank by looking at the side of the coolant expansion tank. tbl2013-009-042_a FULLY LIFT COVER Remove radiator pressure cap. tbl2013-009-051_a Coolant should be at the MIN mark when engine is COLD.
Page 21: Set-Up
B.U.D.S. PROGRAMMING SET-UP PART TORQUE Beadlock screws 8 N•m (71 lbf•in) Tires Pressure Wheel Beadlock Gap Verification From factory, tires air pressure could be different from the recommended air pressure. To ensure X rs Model proper seating of the tire bead, inflate tires at Verify the gap between tire and beadlock clamp 200 kPa (29 PSI) THEN set tire pressure to vehi- ring, it should be practically equal all around the...
Page 22: Connecting The Pc To The Vehicle
B.U.D.S. PROGRAMMING vdd2006-001-151 DIAGNOSTIC CABLE CONNECTED TO MPI-2 INTERFACE CARD An optional NOTE: MALE-FEMALE EXTENSION SE- available at electronic retail RIAL CABLE (P/N DB9) outlets can be used between diagnostic cable and MPI-2 interface. Do not exceed 7.6 m (25 ft). tbl2013-009-044_a Connecting the PC to the Vehicle...
Page 23 B.U.D.S. PROGRAMMING IMPORTANT: Ensure all connections have been made before starting B.U.D.S. to allow proper operation. 1. Turn ignition switch to ON using any of the key provided with the vehicle. DO NOT start the engine. 2. Start B.U.D.S. and logon. 3.
Page 24 B.U.D.S. PROGRAMMING 2. Click on ERASE ALL KEYS button. tbl2011-001-052_a 1. Click here to erase all keys 3. Click "YES" to confirm the action. vbl2008-007-001 4. Confirm key color in ignition switch. RESET TRIP BUTTONS 5. Program the key by selecting the right type ac- It can also be done directly on the info-cen- NOTE: cording to chart.
Page 25: Saving Changes And Exiting The B.u.d.s
ADJUSTMENTS ADJUSTMENTS No data will be lost when changing this set- NOTE: ting. All adjustments have already been performed at factory, it is only necessary to validate them. Suspension Adjustments Guideline Vehicle handling and comfort depend upon sus- pension adjustments. WARNING Suspension adjustment could affect vehicle handling.
Page 26: Suspension Factory Settings
ADJUSTMENTS tbl2013-009-027_b tbl2013-009-022_b REAR SUSPENSION — X RS MODELS FRONT SUSPENSION — X RS MODELS 1. Preload adjustment 1. Preload adjustment 2. Low speed and high speed compression damping adjuster 2. Low speed and high speed compression damping adjuster 3. Rebound adjuster 3.
Page 27: Spring Preload Adjustment (Front And Rear)
ADJUSTMENTS REAR SUSPENSION FACTORY SETTINGS ADJUSTMENT MODEL FACTORY SETTING Base 54.5 mm (2.15 in) Spring preload X rs DPS 71.4 mm (2.81 in) Compression damping Base 12 positions Compression damping X rs DPS 12 positions (low speed) Compression damping X rs DPS 9 positions (high speed) Rebound damping...
Page 28 ADJUSTMENTS RESULT ON BIG ACTION BUMPS Increasing compression Firmer compression damping force damping Decreasing compression Softer compression damping force damping tbl2013-009-048_a LOW SPEED COMPRESSION DAMPING (USE A SCREWDRIVER) 1. Low speed adjuster 2. Increases damping (stiffer) 3. Decreases damping (softer) High Speed Compression Damping X rs DPS Models tbl2013-009-047_a...
Page 29: Assembly Inspection
FINAL INSPECTION FINAL INSPECTION Vehicle Test Run Ride the vehicle to ensure proper operation of all systems and components. Vehicle Cleaning 1. Wash and dry the vehicle. NOTICE Never use a high pressure washer to clean the vehicle. USE LOW PRESSURE ONLY (like a garden hose).
Page 30: Technical Specifications
If not not available, use a 5W 40 motor oil that meets the requirements for API service classification SG, SH or SJ Ethyl glycol/water mix (50% coolant, 50% water). Type Use premixed coolant sold by BRP (P/N 219 702 685) or Coolant coolant specifically designed for aluminum engines Capacity 6.81 L (1.8 U.S.
Page 31 TECHNICAL SPECIFICATIONS MODEL 1000 ELECTRICAL SYSTEM Magneto generator output 625 W @ 6000 RPM Ignition system type IDI (Inductive Discharge Ignition) Ignition timing Not adjustable Quantity Spark plug Make and type NGK LMAR8C-9 0.9 mm (.035 in) Engine RPM limiter setting 8000 RPM Maintenance free Type...
Page 32 TECHNICAL SPECIFICATIONS MODEL 1000 FUEL SYSTEM Fuel delivery Type Electronic fuel injection (EFI) with iTC Throttle body 54 mm with ETA Fuel pump Type Electric (in fuel tank) In ECO 1250 ± 50 RPM (not adjustable) Mode Idle speed In Sport 1500 ±...
Page 33 TECHNICAL SPECIFICATIONS MODEL 1000 STEERING Steering wheel Adjustable tilt steering Turning radius 392 cm (154 in) Total toe (vehicle on ground) 0° ± 0.2° FRONT SUSPENSION Suspension type Double suspension-arm Suspension travel 356 mm (14 in) HPG shocks with compression and preload adjustments Base Shock absorber Type...
Page 34 TECHNICAL SPECIFICATIONS MODEL 1000 WHEELS Base Cast aluminium wheels Type X rs Aluminum beadlock wheels Front 12 x 6 (in) Rim size Rear 12 x 7.5 (in) Wheel nuts torque 100 N•m ± 10 N•m (74 lbf•ft ± 7 lbf•ft) CHASSIS Cage type 50 mm (2 in) diameter, high strength steel, ROPS-approved cage...

This manual is also suitable for:

Can-am maverick base 6lea 2014 Can-am maverick base 6lec 2014 Can-am maverick x rs 7dea 2014 Can-am maverick x rs 7deb 2014 Can-am maverick x rs 7dec 2014 Can-am maverick x rs 7ded 2014 ... Show all

BRP MAX Series Manual

Quick Links

TABLE OF CONTENTS

Summary of Contents for BRP MAX Series

This manual is also suitable for:

Table of Contents