Watson Marlow Pumps 530 Pn Installation, Operating And Maintenance Manual
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Watson Marlow Pumps 530 Pn Installation, Operating And Maintenance Manual

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530 Pn/PnN Installation, operating, and maintenance manual
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  • Page 1: Table Of Contents

    530 Pn/PnN Installation, operating, and maintenance manual Contents 1 Certification 1.1 Declaration of conformity 1.2 Declaration of incorporation 2 When you unpack your pump 2.1 Unpacking your pump 2.2 Packaging disposal 2.3 Inspection 2.4 Components supplied 2.5 Storage 3 Information for returning pumps...
  • Page 2 12.4 N Module and F Module 12.5 Input/output connectors 12.6 PROFINET® pump external interface parameters 12.7 Network topology 13 Switching the pump on for the first time 13.1 Selecting the display language 13.2 First-time start-up defaults 14 Switching the pump on in subsequent power cycles 15 Main menu 15.1 Security settings 15.2 General settings...

  • Page 3: Certification

    22.4 Generic sensors 22.5 Flow sensor reading 23 Troubleshooting 23.1 Error codes 23.2 Technical support 24 Drive maintenance 25 Drive spares 26 Pumphead replacement 26.1 520R pumphead replacement 27 Tube replacement 27.1 Continuous tubing 27.2 Tube elements 28 Ordering information 28.1 Pump part numbers 28.2 Tubing and element part numbers 28.3 Pumphead spares...

  • Page 4: Declaration Of Conformity

    Declaration of conformity EC Declaration of Conformity Watson-Marlow Limited Falmouth Cornwall TR11 4RU England 1. 530 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN, Pn, PnN) 630 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN, Pn, PnN) 730 Cased pumps (Models: SN, UN, DuN, BpN, EnN, PnN) 2.

  • Page 5: Declaration Of Incorporation

    Declaration of incorporation Declaration of Incorporation Watson-Marlow Ltd Falmouth Cornwall TR11 4RU England In accordance with the Machinery Directive 2006/42/EC that if this unit is to be installed into a machine or is to be assembled with other machines for installations, it shall not be put into service until the relevant machinery has been declared in conformity.

  • Page 6: When You Unpack Your Pump

    When you unpack your pump Unpacking your pump Unpack all parts carefully, retaining the packaging until you are sure all components are present and in good order. Check against the components supplied list, below. Packaging disposal Dispose of packaging materials safely, and in accordance with regulations in your area. The outer carton is made of corrugated cardboard and can be recycled.

  • Page 7: Information For Returning Pumps

    Information for returning pumps Before returning products, they must be thoroughly cleaned/decontaminated. The declaration confirming this should be completed and returned to us in advance of the item being shipped. You are required to complete and return a decontamination declaration stating all fluids that have been in contact with the equipment being returned to us.

  • Page 8: Warranty

    Warranty Watson- Marlow Limited ("Watson- Marlow") warrants this product to be free from defects in materials and workmanship for five years from the date of shipment, under normal use and service. Watson-Marlow's sole responsibility and the customer's exclusive remedy for any claim arising out of the purchase of any product from Watson-Marlow is, at Watson-Marlow's option: repair, replacement or credit, where applicable.

  • Page 9: Safety Notes

    Safety notes This safety information should be used in conjunction with the rest of this operating manual. In the interests of safety, this pump and pumphead should only be used by competent, suitably trained personnel after they have read and understood the manual and considered any hazard involved.
  • Page 10 Fundamental work with regard to lifting, transportation, installation, starting- up, maintenance and repair should be performed by qualified personnel only. The unit must be isolated from mains power while work is being carried out. The motor must be secured against accidental start-up. Some pumps weigh more than 18kg (the exact weight depends on the model and pumphead - see on the pump).
  • Page 11 This product does not comply with the ATEX directive and must not be used in explosive atmospheres. Ensure the chemicals to be pumped are compatible with the pumphead, lubricant (where applicable), tubing, pipework and fittings to be used with the pump.

  • Page 12: Pump Specifications

    Pump specifications Table 1 - Specification ratings Operating temperature 5 °C to 40 °C (41 °F to 104 °F) 530: -40 °C to 70 °C (-40 °F to 158 °F) Storage temperature 80 % up to 31 °C (88 °F) decreasing linearly to 50 % at 40 °C (104 Humidity (non-condensing) °F) Maximum altitude...

  • Page 13: Weights

    Weights Table 2 - Weights + 520REL,520REM, 520REH, Drive only + 520R, 520R2 + 505L 520RET lb oz lb oz lb oz lb oz IP31 21  6 10.6 23 5 10.5 23 3 12.2 IP66 10.6 23 5 11.5 25 5 11.4 25 2 13.1 Some pumps weigh more than 18 kg (the exact weight depends on the model...

  • Page 14: Good Pump Installation Practice

    Good pump installation practice General recommendations It is recommended that the pump is sited on a flat, horizontal, rigid surface, free from excessive vibration, to ensure the correct lubrication of the gearbox and correct pumphead operation. Allow a free flow of air around the pump to ensure that heat can be dissipated. Ensure that the ambient temperature around the pump does not exceed the recommended maximum operating temperature.

  • Page 15: Dos And Don'ts

    Dos and don'ts Do not build a pump into a tight location without adequate airflow around the pump. Do keep delivery and suction tubes as short and direct as possible - though ideally not shorter than one metre - and follow the straightest route. Use bends of large radius: at least four times the tubing diameter.

  • Page 16: Pump Operation

    Pump operation Keypad layout and key IDs Colour TFT display Change value / move selection bar Function keys Home Mode Stop Direction of flow Start Figure 4 - Keypad layout and key IDs HOME key When the HOME key is pressed it will return the user to the last known operating mode. If modifying pump settings when the HOME key is pressed, it will disregard any setting changes and return you to the last known operating mode.

  • Page 17: Starting And Stopping

    Starting and stopping Figure 5 - Starting and stopping Using up and down keys Figure 6 - Using up and down keys Maximum speed Figure 7 - Maximum speed Change rotation direction Figure 8 - Change rotation direction m-530pn-en-09 02-02-22...

  • Page 18: Connecting To A Power Supply

    Connecting to a power supply A well regulated electrical mains supply is required along with cable connections conforming to the best practice of noise immunity. It is not recommended to site these drives alongside electrical devices that may generate mains-borne noise, for example 3-phase contactors and inductive heaters. Set the voltage selector to 115 V for 100-120 V 50/60 Hz supplies or 230 V for 200-240 V 50/60 Hz supplies.

  • Page 19: Conductor Colour Coding

    IP66 pumps are supplied with a mains plug. The gland at the NEMA Module end of the cable is IP66 rated. The mains plug at the opposite end of the cable is NOT IP66 rated. It is your responsibility to ensure that the connection to the mains supply is IP66 rated.
  • Page 20 Figure 10 - Earth screening of control cables onPROFINET® NEMA module No additional control cable earth screening required when EMC gland is used. NEMA module with conductive mounting kit (for connecting screen to earth for PROFINET®). m-530pn-en-09 02-02-22...

  • Page 21: Start-Up Check List

    Start-up check list Note: See also "Tube replacement " on page 138. Ensure that proper connections are achieved between the pump and suction and discharge piping. Ensure proper connection has been made to a suitable power supply. Ensure that the recommendations in the section "Good pump installation practice" on page 14 are followed.

  • Page 22: Features On The Rear Of The Pump

    12.1 Features on the rear of the pump RJ45 connection 1 RJ45 connection 2 Standard - 9 way D - Sensor connector (Female) USB (Type A) port for service use only Voltage selector switch On/Off switch Mains power cable Customer replaceable fuse m-530pn-en-09 02-02-22...

  • Page 23: Rj45 Connections

    12.2 RJ45 connections Connect an RJ45 (CAT5 or above, shielded recommended) network cable from the PC to the pump connection port 1 or 2. LED 2 LED 1 Figure 11 - RJ45 connections LED 1 LED 2 Indication High Yellow LED on for link detected, flickers to indicate 10 Mbit activity High One green LED on for link detected, flickers to indicate 100 Mbit activity 12.3...
  • Page 24 Key to symbols Keypad direction Input change Stop Output Dry (no leak) Manual (keypad) Clockwise rotation Wet (leak detected) control Anticlockwise Analogue rotation Table 4 - Wiring the D-Connector Input or Signal Name Configurable Signal response output Input ANALOGUE 1 Input ANALOGUE 2 m-530pn-en-09 02-02-22...
  • Page 25 Table 4 - Wiring the D-Connector Input or Signal Name Configurable Signal response output 1KHz FREQ Input 200Hz VAUX FREQ VAUX L EAK Input LEAK m-530pn-en-09 02-02-22...
  • Page 26 Table 4 - Wiring the D-Connector Input or Signal Name Configurable Signal response output VAUX PRESSURE_ALARM Input PRESSURE_ALARM VAUX STOP Input STOP m-530pn-en-09 02-02-22...

  • Page 27: N Module And F Module

    12.4 N Module and F Module Never apply mains power to the M12 connectors. Apply the correct signals to the terminals. Limit signals to the maximum values shown. Do not apply voltage across other terminals. Permanent damage, not covered by warranty, may result.
  • Page 28 PROFINET (Industrial Ethernet) connection There are two communication connectors on the rear of the N Module for PROFINET (Industrial Ethernet) connection (3,4). Both connectors have the same pin configuration. The pin configuration and the signal response is shown below. Plugs and cables for these connectors should be: M12, male, 4-Pin D coded, shielded. Figure 14 - Ethernet connection Adapter PCB Figure 15 - Adapter PCB...
  • Page 29 Power supply options The NEMA adapter board is available with an isolated power supply option (F-Module). This has a 24 V isolated power supply (maximum output load 80 mA), U1, fitted. As shown below, U1 completely separates the terminal 24 V and 0 V from the pump internal supplies. The F-Module option may be used if the sensor requires an isolated supply or has a 4-20 mA output which cannot be used with the ground connected load resistor within the pump.

  • Page 30: Input/Output Connectors

    12.5 Input/output connectors Key to symbols Keypad direction Input change Stop Output Dry (no leak) Manual (keypad) Clockwise rotation Wet (leak detected) control Anticlockwise Analogue rotation Table 5 - Input/output Connectors Connector Input or Configurable Function Signal response output Connection to pump Input ANALOGUE 1 Input...
  • Page 31 Table 5 - Input/output Connectors Connector Input or Configurable Function Signal response output STOP/LEAK SP LK Input STOP/LEAK SP LK PRESS/FREQ PRESS 0VA FREQ Input 1KHz PRESS/FREQ PRESS 0VA FREQ 200Hz 1.Earth 2.Earth m-530pn-en-09 02-02-22...

  • Page 32: Profinet® Pump External Interface Parameters

    12.6 PROFINET® pump external interface parameters Table 6 - External interface parameters Parameter Limits Units Comment Leak, Stop, PRESSURE_ Digital input voltage high ALARM, Frequency Leak, Stop, PRESSURE_ Digital input voltage low ALARM, Frequency Digital input voltage absolute Non operational maximum Digital input resistance kΩ...

  • Page 33: Network Topology

    12.7 Network topology Figure 17 - Star network m-530pn-en-09 02-02-22...
  • Page 34 Figure 18 - Ring network Figure 19 - Line topology m-530pn-en-09 02-02-22...
  • Page 35 Table 7 - Allowance for one additional connection pair With Without Cable type—100m maximum length NEMA NEMA module module Cable with two connectors ü ü Cable with one additional connector pair ü ü Cable with two additional connector pairs û ü...

  • Page 36: Switching The Pump On For The First Time

    Switching the pump on for the first time Power up the pump. The pump displays the start-up screen with the Watson-Marlow Pumps logo for three seconds. 13.1 Selecting the display language Use the ∧/∨ keys to select your chosen language, and press SELECT. m-530pn-en-09 02-02-22...
  • Page 37 Your selected language will now be displayed on screen. Choose CONFIRM to continue. All text will now appear in your chosen language. Choose REJECT to return to the language choice screen. This then proceeds to the home screen. m-530pn-en-09 02-02-22...

  • Page 38: First-Time Start-Up Defaults

    13.2 First-time start-up defaults If the Auto Restart feature is enabled it may cause the pump to start as soon as power is turned on. Auto Restart only affects operation of Manual mode and PROFINET® mode. If Auto Restart is enabled the "!" Symbol is shown on the screen to warn users that the pump may operate without any manual intervention (pump resumes with previous settings).
  • Page 39 Table 8 - First-time start-up defaults Parameter 530 default PIN entry on start-up Remote start/stop input High = stop Leak detector input High = leak PROFINET Fail safe Disabled PROFINET Fail safe speed 0 rpm Dose adjust 100% Resume interrupted The pump is now ready to operate according to the defaults listed above. Note: The display background colour changes according to running state as follows: White background indicates pump stopped Grey background indicates pump running...

  • Page 40: Switching The Pump On In Subsequent Power Cycles

    Switching the pump on in subsequent power cycles If the Auto Restart feature is enabled it may cause the pump to start as soon as power is turned on. Auto Restart only affects operation of Manual mode and PROFINET® mode. If Auto Restart is enabled the "!"...

  • Page 41: Main Menu

    Main menu To access the MAIN MENU press the MENU button from one of the HOME screens or INFO screens. This will display the MAIN MENU as shown below. Use the ∧ /∨ keys to move the selection bar between the available options. Press SELECT to choose an option.

  • Page 42: Security Settings

    Press EXIT to return to the screen from where the MENU was called. 15.1 Security settings Security settings can be changed by selecting SECURITY SETTINGS from the Main menu. m-530pn-en-09 02-02-22...
  • Page 43 Auto keypad lock Note: Auto keypad lock is not supported in Dispense mode. Press ENABLE/DISABLEto switch on/off the Auto keypad lock. When active the keypad will lock after 20 seconds of inactivity. Once locked it will display the screen below when any key is pressed. To unlock the keypad press the two UNLOCK keys together.
  • Page 44 Setting the Master PIN protects all functionality. The Master is able to selectively enable functionality for two additional operators. These are defined as User 1 and User 2. They will be able to access this functionality by entering a PIN code assigned to them by the Master user. To set the Master PIN, scroll to Master level and press ENABLE.
  • Page 45 Now press CONFIRM to check that the number entered is the PIN you require. Press CHANGE to return to PIN entry. The following screen will be displayed to indicate that the Master PIN has been applied to access all functionality. Press NEXT to selectively enable functionality access for User 1 and User 2.
  • Page 46 Configure User 1 security settings The PIN PROTECTION level screen will be displayed with User 1 highlighted, press ENABLE to configure User 1 security settings or scroll to configure an alternative User. ENABLE user 1 security settings displays the PIN entry screen for User 1. To define a four digit User 1 PIN, use the ∧...
  • Page 47 Now press CONFIRM to verify that the number entered is the PIN you require. Press CHANGE to return to PIN entry. To define the allowed functionality, use the∧ /∨keys to select the functionality and press ENABLE . User 1 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE.
  • Page 48 Configure User 2 security settings The PIN PROTECTION LEVEL screen will be displayed with User 2 highlighted, press ENABLE to configure User 2 security settings or scroll to configure an alternative User. ENABLE user 2 security settings displays the PIN entry screen for User 2. To define a four digit User 2 PIN, use the ∧...
  • Page 49 To define the allowed functionality, use the ∧ /∨ keys to select the functionality and press ENABLE . User 2 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE. When all the required functionality has been enabled, press FINISH.
  • Page 50 If an incorrect PIN has been entered the following screen will be displayed. NOTE: this screen will also display if the PIN entered does not allow access to that functionality. If a PIN number is entered that is already in use, the following screen will be displayed, press CHANGE to input an alternative PIN or EXIT to abort m-530pn-en-09 02-02-22...
  • Page 51 If the PIN entered does not allow access to the functionality the following screen will be displayed. Keypad beep From SECURITY SETTINGS scroll to Keypad beep using the ∧ /∨ keys and select ENABLE. The pump will now beep at every key press. m-530pn-en-09 02-02-22...

  • Page 52: General Settings

    PIN entry on start-up The setting PIN entry during start-up can be used to configure the software to choose if PIN entry is required during start up. This feature also means that Auto Restart capability is now independent of PIN code entry after start If this setting is enabled ü...
  • Page 53 If the Auto Restart feature is enabled it may cause the pump to start as soon as power is turned on. Auto Restart only affects operation of Manual mode and PROFINET® mode. If Auto Restart is enabled the "!" Symbol is shown on the screen to warn users that the pump may operate without any manual intervention (pump resumes with previous settings).
  • Page 54 If a mass flow unit is selected, the specific gravity of the fluid must be entered. The following screen is displayed. Use the∧ /∨ keys to enter the value of the specific gravity, and press SELECT. Pump label The pump label is a user defined 20 digit alphanumeric label which is displayed in the header bar of the home screen.
  • Page 55 Press NEXT to move onto the next character, or PREVIOUS to move back to the previous character. Press FINISH to save the entry and return to the general settings menu. Asset number The Asset number is for users to set a unique asset identification code for the pump. This can help to track pumps on the network and distinguish between different pumps on the network.
  • Page 56 Setting up the asset number. From the main menu, using the ∧ / ∨ keys, scroll to General settings and press SELECT. Using the ∧ / ∨ keys, scroll to Asset number and press SELECT. m-530pn-en-09 02-02-22...
  • Page 57 Using the ∧ / ∨ keys, enter a character. There are 20 character slots. Press NEXT to confirm your character and to move onto the next. Press PREVIOUS to return to the last character slot. m-530pn-en-09 02-02-22...
  • Page 58 Once you have filled the character slots press FINISH. This will return you to the GENERAL SETTINGS screen. Power the pump off and on again to apply the asset number. Failsafe speed A failsafe speed is a dedicated speed the pump uses if an error occurs. Use this to prevent the pump stopping in the event of an error.
  • Page 59 Use the ∧ /∨ keys to move the selection bar over Pumphead type and press SELECT. The following screen will be displayed. Use the ∧ /∨ keys to move the selection bar over Pumphead and press SELECT. m-530pn-en-09 02-02-22...
  • Page 60 Use the ∧ /∨ keys to move the selection bar over the required pumphead type and press SELECT. Tube size and tube material Select Tube size from GENERAL SETTINGS, then use the ∧ /∨ keys to move the selection bar over Bore size and press SELECT. m-530pn-en-09 02-02-22...
  • Page 61 Use the ∧ /∨ keys to move the selection bar over the tube size to be used and press SELECT. If a LoadSure element has been selected then the tube size is displayed as pressure and bore. m-530pn-en-09 02-02-22...
  • Page 62 This screen also allows you to select the tube material used. Use the ∧ /∨ keys to move the selection bar over Tube material and press SELECT. Use the ∧ /∨ keys to move the selection bar over the tube material to be used and press SELECT.
  • Page 63 Press NEXT to move onto the next character, or PREVIOUS to move back to the last character. Press FINISH to save the entry and return to the general settings menu. m-530pn-en-09 02-02-22...
  • Page 64 Restore defaults To restore the factory default settings select Restore defaults from the GENERAL SETTINGS menu. There are two confirmation screens to ensure that this function is not carried out in error. Press CONFIRM followed by RE-CONFIRM to restore the defaults. Language Select language from the GENERAL SETTINGS menu to choose an alternative display language for the pump.

  • Page 65: Change Mode

    Using the ∧ /∨ keys, scroll to your required language. Press SELECT to confirm. Your selected language will now be displayed on screen. Press CONFIRM to continue, all displayed text will now appear in your chosen language. Press REJECT to return to the language choice screen. 15.3 Change mode Selecting CHANGE MODE menu from the main menu will navigate you to access the sub- menu...

  • Page 66: Control Settings

    15.4 Control settings Select CONTROL SETTINGS from the MAIN MENU to access the sub menu shown below. Use the ∧ /∨ keys to move the selection bar. Press SELECT to choose the required function. Speed limit The maximum speed the pump is capable of running at is 220 rpm. Select Speed limit from the CONTROL SETTINGS menu to define a lower maximum speed limit for the pump.

  • Page 67: Configure Inputs

    15.5 Configure inputs Select Configure inputs from the CONTROL SETTINGS menu. Use the ∧ /∨ keys and press SELECT to choose which input to configure. Use the ∧ /∨ keys and press SELECT to choose the logic state of the chosen input. Press SELECT to program the output or BACK to cancel.
  • Page 68 Disable remote stop in Manual mode Users can disable/enable the remote stop input when the pump is in Manual mode by using the following sequence to configure the start/stop settings. The default is û. The start/stop input is not disabled in Manual mode. Press SELECT to change the setting to ü.
  • Page 69 Press HOME to return and store the setting. The input is now disabled in Manual mode. m-530pn-en-09 02-02-22...
  • Page 70 Enable remote stop in Manual mode The setting is ü. The start/stop input is disabled. Press SELECT to open the logic state menu. Use the ∧ /∨ keys and press SELECT to choose the logic state of the chosen input for your connected control hardware.
  • Page 71 Press HOME to return and store the setting. The input is now enabled in Manual mode. m-530pn-en-09 02-02-22...

  • Page 72: Help

    15.6 Help Help Select Help from the main menu to access the help screens. m-530pn-en-09 02-02-22...

  • Page 73: Mode Menu

    Mode menu Press MODE to display the CHANGE MODE menu. Use the ∧ / ∨ keys to scroll through the available modes. Manual (default) Flow Calibration PROFINET Dispense BACK Use SELECT to choose mode. Use the right hand function key to alter mode settings. m-530pn-en-09 02-02-22...

  • Page 74: Manual

    Manual All settings and functions of the pump in Manual mode are set and controlled by means of key- presses. Immediately after the start- up display sequence detailed in: "Switching the pump on in subsequent power cycles " on page 40, the Manual mode home screen will be displayed unless Auto Restart is enabled.

  • Page 75: Stop

    17.2 Stop Stops the pump. The display background changes to white. If the pump is not running pressing this has no effect. 17.3 Increasing and decreasing flow rate Using the ∧ / ∨ keys will increase or decrease the flow rate. Decreasing flow rate A single key press will decrease flow rate by the least significant digit of the chosen flow rate unit.
  • Page 76 MAX FUNCTION (Manual mode only) Using the MAX key: Press and hold the MAX key to run at maximum flow. Release the key to stop the pump. The volume pumped and time elapsed are displayed while the MAX key is pressed and held.

  • Page 77: Flow Calibration

    Flow calibration This pump displays flow rate in ml/min. 18.1 Setting the flow calibration Using the ∧ /∨ keys, scroll to Flow calibration and press CALIBRATE. Using the ∧ /∨ keys, enter the maximum flow rate limit and press ENTER. m-530pn-en-09 02-02-22...
  • Page 78 Press START to begin pumping a volume of fluid for calibration. Press STOP to stop pumping fluid for the calibration. m-530pn-en-09 02-02-22...
  • Page 79 Use the ∧ /∨ keys to enter the actual volume of fluid pumped. To accept the new calibration press ACCEPT or RE-CALIBRATE to repeat the procedure. Press HOME or MODE to abort. The pump is now calibrated. m-530pn-en-09 02-02-22...

  • Page 80: Profinet® Mode

    PROFINET® mode 19.1 Behaviour on start up IOPS = bad If the Input Output Provider Status (IOPS) associated with a sub module is BAD (any value other than 0x80), then the I/O data of that sub module as viewed over PROFINET® will be cleared to zeroes. The equivalent parameters viewed on the TFT screen, or over the web interface, are not cleared.
  • Page 81 Press the MODE key to access the MODE menu. Use the ∧ / ∨ keys to select PROFINET®. m-530pn-en-09 02-02-22...
  • Page 82 Press the SELECT key to use PROFINET® mode. Press the SETTINGS key to access the PROFINET® SETTINGS menu. Setting DHCP Enable Press the DISABLE key to set DHCP Enable to Off. Setting the IP Address, Subnet mask and Gateway address Configure each of the IP Address, subnet mask and gateway address in turn using the following method: m-530pn-en-09 02-02-22...
  • Page 83 Use the ∧ / ∨ keys to select the setting to configure. Press SET to enter the SET ADDRESS menu. Use the ∧ / ∨ keys to set the first number. Hold the ∧ / ∨ key increase the scrolling speed. Press NEXT to move to the next number.
  • Page 84 Press BACK to return to the MODE MENU. m-530pn-en-09 02-02-22...

  • Page 85: Profinet® Mode

    19.3 PROFINET® mode From the CHANGE MODE  menu, highlight PROFINET® and press SELECT  to use PROFINET® mode. The pump display will show a network error as indicated below if the pump is not connected to a PROFINET® controller. If the pump is connected to a PROFINET® controller, press INFO  to display the network settings.
  • Page 86 Table 11 - Pump details and set up Name Access Type Description Pressure min Displays the Pressure low warning band set point warning setpoint Read SInt32 in deci-psi (deciPSI) Pressure max Displays the Pressure high warning band set warning setpoint Read SInt32 point in deci-psi...
  • Page 87 Table 11 - Pump details and set up Name Access Type Description UInt8 Displays the currently selected flow sensor size. Flow sensor size Read (Enum) Please see FlowSensorSize enumeration table Table 12 - Pump Status Name Access Type Description Flow calibration ( Read UInt32 Reports the Flow calibration value.
  • Page 88 Table 13 - Pump Control Name Access Type Description Set pump Speed is set in Deci RPM. Max speed depends on head speed Write UInt16 type. See Pump Head enumeration table (deciRPM) Set pump Speed is set in Deci RPM. Max speed depends on head speed limit Write UInt16...
  • Page 89 Table 14 - Errors and warnings Name Access Type Description Bit 0 Lead detected, Leak detect signal high requires clearing and acknowledging before pump can resume. Bit 1 Motor Stall error active If Set the pump has a Motor Stall Error. Please follow onscreen instructions Bit 2 Motor Speed error, If set pump has...
  • Page 90 Table 14 - Errors and warnings Name Access Type Description Bit 0 Flow sensor max alarm active, If set the flow sensor high alarm is active Bit 1 Flow sensor min alarm active, If set the flow sensor low alarm is active Bit 2 Flow sensor max warning active, If set then the flow sensor high...
  • Page 91 Table 15 - Dispense Name Access Type Description Active Recipe ID Read UInt32 Reports the current active recipe by ID Active Batch ID Read UInt32 Reports the current active batch by ID Active Recipe Volume Read UInt32 Reports the current target volume (μl) Active Recipe Flow Read...
  • Page 92 Table 16 - Acyclic data records ADI / Index in Name Access Type Description decimal  Edit recipe  70 Write UInt32 Sets active recipe volume volume (ul)  Edit recipe flow  71 Write UInt16 Sets active recipe flow rate rate (deciRPM) Set current batch size (0 sets  72  Edit batch size Write...

  • Page 93: Gsdml Compatibility Guide

    Table 16 - Acyclic data records ADI / Index in Name Access Type Description decimal Unsigned8 array length Edit active recipe Edit the name of the recipe Write 13 including NULL name in the active batch terminator (OctetString) Unsigned8 array length Active batch Read 13 including NULL...

  • Page 94: Dispense Mode

    Dispense mode In this mode, the pump will dispense a batch of doses of the specified volume. Follow these steps to use Dispense mode: "Create a new recipe or edit a recipe" below "Create a new batch or edit a batch" on page 98 "Set the active batch"...
  • Page 95 Using the ∧ /∨ keys, scroll to Dispense and press SETTINGS Using the ∧ /∨ keys, scroll to Recipes and press SELECT. m-530pn-en-09 02-02-22...
  • Page 96 Using the ∧ /∨ keys, scroll to Add new recipe and press SELECT to create a new recipe. The ADD RECIPE screen is displayed. Alternatively scroll to a recipe name and press SELECT to edit that recipe. The EDIT RECIPE screen is displayed. Press SELECT ...
  • Page 97 To enter a recipe name: • Using the ∧/∨ keys, enter a character. • Press NEXT to confirm your character and to move onto the next. Press PREVIOUS to move the cursor back one character. • Move the cursor to the end or beginning of the entry field using NEXT or PREVIOUS. When the cursor is at the beginning or end of the entry field, press FINISH to store the entry.

  • Page 98: Create A New Batch Or Edit A Batch

    20.2 Create a new batch or edit a batch Note: the pump must be stopped to enter DISPENSE SETTINGS. Press MODE to display the CHANGE MODE menu. Using the ∧ /∨ keys, scroll to Dispense and press SETTINGS. m-530pn-en-09 02-02-22...
  • Page 99 Highlight Batches and press SELECT. Highlight Add new batch and press SELECT to create a new batch or highlight a batch name and press SELECT to edit that batch. The EDIT BATCH screen is displayed. m-530pn-en-09 02-02-22...
  • Page 100 Press SELECT  to edit a parameter. Set each parameter to the desired value. See "Batch parameters" on page 106 for a description of the parameters. Enter a batch name: • Using the ∧/∨ keys, enter a character. • Press NEXT to confirm your character and to move onto the next. Press PREVIOUS to move the cursor back one character.
  • Page 101 Use the ∧ /∨ keys to highlight the desired recipe and press SELECT If you have created a new batch highlight Save and press SELECT. If you have edited an existing batch highlight Save and press SELECT to overwrite or to save as a new batch highlight Save as and press SELECT.

  • Page 102: Set The Active Batch

    20.3 Set the active batch Note: the pump must be stopped to enter DISPENSE SETTINGS. Press MODE to display the CHANGE MODE menu. Using the ∧ /∨ keys, scroll to Dispense and press SETTINGS m-530pn-en-09 02-02-22...
  • Page 103 Using the ∧ /∨ keys, scroll to Active batch and press SELECT Choose the batch from the list of created batches and press SELECT to confirm. m-530pn-en-09 02-02-22...

  • Page 104: Start Dispensing

    20.4 Start dispensing From the CHANGE MODE  menu, highlight Dispense and press SELECT  to use Dispense Mode. The pump will display the DISPENSE screen. DISPENSE screen Target volume. Batch name. Batch Progress Icon: The left hand number is the number of dispenses completed, the right hand number is the batch size.
  • Page 105 Start Starts the pump, and the display background changes to grey. If the pump is already running, pressing this has no effect. Stop Stops the pump. The display background changes to white. If the pump is not running pressing this has no effect.

  • Page 106: Dispense Settings

    20.5 Dispense settings Note: the pump must be stopped to enter DISPENSE SETTINGS. Select MODE Using the ∧ /∨ keys, scroll to DISPENSE and press SETTINGS The following are available in dispense mode settings: Active batch Batch to be dispensed. Select from a list of created batches. To create a new batch refer to "Create a new batch or edit a batch"...
  • Page 107 Batch name The batch name gives the user a convenient way to identify a batch. Maximum 12 characters. (A-Z, 0-9). • Using the ∧/∨ keys, enter a character. • Press NEXT to confirm your character and to move onto the next. Press PREVIOUS to move the cursor back one character.
  • Page 108 Recipe name The recipe name gives the user a convenient way to identify a recipe. Maximum 12 characters. (A-Z, 0-9). • Using the ∧/∨ keys, enter a character. • Press NEXT to confirm your character and to move onto the next. Press PREVIOUS to move the cursor back one character.
  • Page 109 Stop ramp This will set the rate of deceleration when the pump stops. Can be set to a value between 1 and 5. 1 is the fastest deceleration, 5 is the slowest. Note: Stop ramp is not included in flow calibration. Delete a recipe Stop the pump.

  • Page 110: Dispense Time Delays Diagram

    20.6 Dispense time delays diagram Figure 20 - Dispense time delays Batch (Note: diagrams shows a batch size of three.) Pump is stopped Pump is dispensing Batch start delay ("Start delay (batch)" on page 107) Recipe start delay ("Start delay (Recipe)" on page 108) Recipe end delay ("End delay (Recipe)"...

  • Page 111: Sensor Wiring

    22.1 Sensor wiring Make sure the sensor is correctly wired to the pump before proceeding with set up. ("Control wiring" on page 23 or "Input/output connectors" on page 30). PUMP SENSOR Figure 21 - Sensor wiring PUMP SENSOR Figure 22 - Sensor wiring m-530pn-en-09 02-02-22...

  • Page 112: Setting Up The Sensors

    22.2 Setting up the sensors From the CONTROL SETTINGS menu, using the ∧ / ∨ keys, scroll to Sensor settings option and press SELECT. Using the ∧ / ∨ keys, scroll to Configure sensors option and press SELECT. m-530pn-en-09 02-02-22...
  • Page 113 Using the ∧ / ∨ keys, scroll to Flow or Pressure option and press SELECT. This selects the type of sensor to configure. A list of supported flow sensor families are displayed. The example in the image above shows supported flow sensors. Using the ∧ / ∨ keys, scroll to the desired flow sensor and press SELECT.
  • Page 114 The input that the sensor is attached to needs to be assigned. Using the ∧ / ∨ keys, scroll to the desired flow sensor and press SELECT. m-530pn-en-09 02-02-22...
  • Page 115 See "PROFINET® control wiring" on page 21 section for connection specifications. Using the ∧ / ∨ keys, scroll to the desired sensor size and press SELECT. Using the ∧ / ∨ keys, scroll to the desired output unit and press SELECT. This choice will alter the units displayed on the home screen.
  • Page 116 Using the ∧ / ∨ keys, enter a value and press SELECT to store. Each one of these defaults to none, once the user sets a value in the edit screens the alarm/warning will become active. When a warning level is triggered the top or bottom bars will show orange m-530pn-en-09 02-02-22...

  • Page 117: Start Up Delay

    When an alarm band is triggered the pump will display the “sensor alarm detected” screen and the pump will stop. 22.3 Start up delay Sets the delay from the motor starting to the alarms/warnings activating. Start-up delay activates on a motor start (irrelevant of mode, includes MAX).

  • Page 118: Generic Sensors

    From the control settings menu, using the ∧ / ∨ keys, scroll to Set sensor delay option and press SELECT Using the ∧ / ∨ keys, set a value and press SELECT to store. 22.4 Generic sensors Generic Sensors allow any sensor with a 4-20 mA output and a linear response to be used on the system.
  • Page 119 From the control settings menu, using the ∧/∨ keys, scroll to Sensor settings option and press SELECT Using the ∧/∨ keys, scroll to Configure sensors option and press SELECT m-530pn-en-09 02-02-22...
  • Page 120 Using the ∧/∨ keys, scroll to Flow or Pressure option and press SELECT. This selects the type of sensor to configure. Using the ∧/∨ keys, scroll to Generic flow sensor or Generic pressure sensor option and press SELECT. m-530pn-en-09 02-02-22...
  • Page 121 Using the ∧/∨ keys, scroll to 4-20mA input 1 or 4-20mA input 2 option and press SELECT. This depends on which connection the user has connected the sensor to. See "PROFINET® control wiring" on page 21 section for connection specifications. Only generic sensors which provide a 4-20 mA output are supported.
  • Page 122 Table 19 - Sensor units Flow Pressure ul/min ml/min ml/hr l/min l/min After selecting the sensor unit type the user will progress onto the GENERIC SENSOR VALUES screen. Using the ∧/∨ keys, scroll to Set 4mA value m-530pn-en-09 02-02-22...
  • Page 123 Using the ∧ /∨ keys, change the value reported when the sensor input is at 4 mA. Once satisfied with the value press SELECT. Using the ∧/∨ keys, scroll to Set 20mA value m-530pn-en-09 02-02-22...
  • Page 124 Using the ∧/∨ keys, change the value reported when the sensor input is at 20 mA. Once satisfied with the value press SELECT. Depending on the sensor and units selected the maximum values that can be set at below Table 20 - Sensor pressure limits Pressure Unit Minimum Maximum...
  • Page 125 Example If using a 4-20 mA sensor with a range of 0-10 psi: Set the 4 mA to 0 psi Set the 20 mA to 10 psi The Alarm Max was set at 8 psi The Warning Max was set at 7 psi The Warning Min was set at 3 psi The Alarm Min was set at 2 psi 20mA 10psi...
  • Page 126 Procedure From the GENERIC SENSOR VALUES screen. Using the ∧/∨ keys, scroll to Alarm / warning levels m-530pn-en-09 02-02-22...
  • Page 127 Using the ∧/∨ keys, select the value to change and press SELECT. Using the ∧/∨ keys, scroll to the desired value and press SELECT Press BACK to store the changes and return to the GENERIC SENSOR VALUES screen m-530pn-en-09 02-02-22...
  • Page 128 Scaling factor for generic sensors Set slope adjust The slope parameter will scale the slope of the channel as defined by the 4mA and the 20mA points. The parameter can take a value from 0.8 to 1.2 where 1 will result in no change to the slope. 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 Figure 24 - Set slope adjust Sensor configuration determined by the 4mA value and 20mA value...
  • Page 129 Procedure From the GENERIC SENSOR VALUES screen. Using the ∧/∨ keys, scroll to Set slope adjust m-530pn-en-09 02-02-22...
  • Page 130 Using the ∧/∨ keys, scroll to the desired value and press SELECT Set offset adjust The offset parameter will apply an offset across the mA range of the channel and not affect the slope. 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 Figure 25 - Set offset adjust Sensor configuration determined by the 4mA value and 20mA value Set offset adjust is greater than 1...
  • Page 131 Procedure From the GENERIC SENSOR VALUES screen. Using the ∧/∨ keys, scroll to Set offset adjust m-530pn-en-09 02-02-22...

  • Page 132: Flow Sensor Reading

    Using the ∧/∨ keys, scroll to the desired value and press SELECT 22.5 Flow sensor reading The flow sensor value can be read via the Flow sensor reading screen m-530pn-en-09 02-02-22...

  • Page 133: Troubleshooting

    Troubleshooting If the pump display remains blank when the pump is switched on, make the following checks: Check that the mains power is available to the pump. Check the fuse in the wall plug if one is present. Check the position of the voltage selector switch. Check the mains power switch at the rear of the pump.

  • Page 134: Technical Support

    Table 22 - Error codes Error code Error condition Suggested action Stop pump immediately. Check pumphead and Er 9 Motor stalled tube. Power OFF/ON may reset. Or seek support. Stop pump immediately. Er10 Tacho fault Power OFF/ON may reset. Or seek support. Stop pump immediately.

  • Page 135: Drive Maintenance

    Drive maintenance There are no user serviceable parts inside the pump. Please contact your local Watson-Marlow representative to arrange repair. m-530pn-en-09 02-02-22...

  • Page 136: Drive Spares

    Drive spares Table 23 - Drive spares Description Part No. Replaceable main fuse, type T2, 2.5A H 250 V 20 mm (Pack of 5) MNA2107A Foot (Pack of 5) MNA2101A Module seal MN2516B Module switch cover MN2505M Glands (STD) GR0056 Glands (EMC) GR0075 Blanking plugs GR0057...

  • Page 137: Pumphead Replacement

    Pumphead replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. Primary safety is provided by the tool-lockable pumphead track. Secondary (backup) protection is provided in the form of an optional guard switch which stops the pump if the pumphead track is opened.

  • Page 138: Tube Replacement

    Tube replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 27.1 Continuous tubing 520R and 520R2 505L ≤8.0 mm=145 mm , 9.6 mm=150 mm m-530pn-en-09 02-02-22...

  • Page 139: Tube Elements

    27.2 Tube elements Grey Beige Blue Up to 4 bar (60 psi) Up to 7 bar (100 psi) Up to 2 bar (30 psi) Purple (Maxthane tubing) 3.2 mm - Up to 7 bar (100 psi) 6.4 mm - Up to 4 bar (60 psi) 9.6 mm - Up to 2 bar (30 psi) 520REL, 520REM, 520REH and 520RET 530 Sanitary connectors m-530pn-en-09 02-02-22...
  • Page 140 530 Industrial connectors 505L Table 24 - General guide to cleaning with solvents Chemical Cleaning precautions Remove guard. Minimize rotor cap and clutch boot Aliphatic hydrocarbons exposure to less than one minute (risk of attack). Remove guard. Minimize rotor cap and clutch boot Aromatic hydrocarbons exposure to less than one minute (risk of attack).

  • Page 141: Ordering Information

    Ordering information 28.1 Pump part numbers • • • • • • Plug options Configuration Model U: UK mains plug 0: Pump 3: S E: EU mains plug 6: Drive only 4: U A: American mains plug 5: Du K: Australia mains plug Pumphead 6: Bp R: Argentina mains plug...

  • Page 142: Tubing And Element Part Numbers

    28.2 Tubing and element part numbers Table 25 - 1.6 mm wall tubing for 520R pumpheads STA-PURE Series inch Marprene Bioprene 1/50 902.0005.016 933.0005.016 — 1/32 902.0008.016 933.0008.016 — 1/16 902.0016.016 933.0016.016 966.0016.016 902.0032.016 933.0032.016 966.0032.016 3/16 902.0048.016 933.0048.016 966.0048.016 902.0064.016 933.0064.016 966.0064.016 5/16...
  • Page 143 Table 26 - 2.4 mm wall tubing for 520R2 pumpheads inch Marprene Bioprene Pumpsil 1/50 — — — 913.A005.024 1/32 — — — 913.A008.024 1/16 902.0016.024 933.0016.024 913.A016.024 902.0032.024 933.0032.024 913.A032.024 3/16 902.0048.024 933.0048.024 913.A048.024 902.0064.024 933.0064.024 913.A064.024 5/16 902.0080.024 933.0080.024 913.A080.024 902.0096.024 933.0096.024...
  • Page 144 Table 27 - 2.4 mm wall elements for 520RE pumpheads 0-2 bar (0-30 psi) pressure rated elements Industrial Sanitary STA-PURE Series STA-PURE Series inch Bioprene TL Pumpsil 933.0032.PFT 913.A032.PFT 961.0032.PFT 966.0032.PFT 933.0064.PFT 913.A064.PFT 961.0064.PFT 966.0064.PFT 933.0096.PFT 913.A096.PFT 961.0096.PFT 966.0096.PFT Table 28 - 2.4 mm wall elements for 520RE pumpheads 2-4 bar (30-60 psi) pressure rated elements Industrial inch...
  • Page 145 Table 29 - 2.4 mm wall elements for 520RE pumpheads Table 30 - 4-7 bar (60-100 psi) pressure rated elements Industrial inch Marprene TH 902.H032.PFQ Sanitary inch Bioprene TH STA-PURE Series PCS 933.H032.PFT 961.H032.PFT Table 31 - 1.6 mm wall elements for 520RET pumpheads 0-2 bar (0-30 psi) pressure rated elements Sanitary inch...

  • Page 146: Pumphead Spares

    28.3 Pumphead spares 520R/520R2 520REL/520REM/520REH Table 34 - Pumphead spares Assembly Part Number Description number 520R 053.1011.100 053.1011.2L0 520R2 520REL 053.1011.EL0 Complete pumphead 520REM 053.1011.EM0 053.1011.EH0 520REH 053.1011.ET0 520RET Pumphead guard complete with tool- MNA2050A (520R, 520R2) unlockable latch Track assembly for cased pumps MNA2045A (520R, 520R2) complete with spring-loaded tube clamps MNA2043A (520R - 1.6 mm wall tube)
  • Page 147 Table 34 - Pumphead spares Assembly Part Number Description number MNA2006A (520R, 520R2) Bottom (LH) tube clamp Tube clamp location plug MN2002M (520R, 520R2) Drain plug MN2131M (520RE) Top (RH) tube clamp MNA2005A (520R, 520R2) MN2002M (520R, 520R2) Tube clamp location plug MN2034B Guard latch spring MN2005M...

  • Page 148: Performance Data

    Performance data 29.1 Performance curves Flow rates of suction and discharge pressures for the pumphead at different drive speeds. This data was produced pumping water at ambient temperature. Figure 26 - Marprene continuous tubing, 1.6 mm wall, 200 rpm, clockwise rotation 2500 8.0 mm 2000 1500...
  • Page 149 Figure 28 - Marprene continuous tubing, 2.4 mm wall, 200 rpm, clockwise rotation 3500 9.6 mm 3000 2500 8.0 mm 2000 ml/min 6.4 mm 1500 1000 4.8 mm 3.2 mm 1.6 mm Suction (-) bar Pressure (+) bar Figure 29 - Marprene continuous tubing, 2.4 mm wall, 200 rpm, counter-clockwise rotation 3500 9.6 mm 3000...
  • Page 150 Figure 30 - Marprene TL element, 0-2 bar (0-30 psi), 200 rpm, counter-clockwise rotation 3500 9.6 mm 3000 2500 2000 ml/min 1500 6.4 mm 1000 3.2 mm Suction (-) bar Pressure (+) bar Figure 31 - Sta-Pure element, 0-2 bar (0-30 psi), 200 rpm, counter-clockwise rotation 3500 9.6 mm 3000...
  • Page 151 Figure 32 - Marprene TM element, 2-4 bar (20-60 psi), 200 rpm, counter-clockwise rotation 1400 6.4 mm 1200 1000 ml/min 3.2 mm Suction (-) bar Pressure (+) bar Figure 33 - Sta-Pure element, 2-4 bar (30-60 psi), 200 rpm, counter-clockwise rotation 1600 6.4 mm 1400 1200 1000...
  • Page 152 Figure 34 - Marprene TH element, 4-7 bar(60-100 psi), 200 rpm, counter-clockwise rotation 3.2 mm ml/min Suction (-) bar Pressure (+) bar Figure 35 - Maxthane LoadSure Elements, Counter clockwise Rotation 200 rpm RET rotor 3500 9.6 x 1.6mm 3000 2500 2000 6.4 x 1.6mm ml/min 1500 1000...

  • Page 153: Trademarks

    Trademarks Watson- Marlow, LoadSure, Qdos, ReNu, LaserTraceability, Pumpsil, PureWeld XL, Bioprene, Marprene, Maxthane are registered trademarks of Watson-Marlow Limited. Tri-Clamp is a registered trademark of Alfa Laval Corporate AB. STA-PURE Series PCS and STA-PURE Series PFL are trademarks of W.L.Gore and Associates. PROFINET®...

  • Page 154: Disclaimers

    Disclaimers The information contained in this document is believed to be correct but Watson- Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice. WARNING: This product is not designed for use in and should not be used for, patient-connected applications.

  • Page 155: Publication History

    Publication history File Date of issue Notes m-530pn-en-09 530 Pn/PnN pump 01.22 First release m-530pn-en-09 02-02-22...

  • Page 156: List Of Tables And Figures

    List of tables and figures 33.1 Tables Table 1 - Specification ratings Table 2 - Weights Table 3 - Conductor colour coding Table 4 - Wiring the D-Connector Table 5 - Input/output Connectors Table 6 - External interface parameters Table 7 - Allowance for one additional connection pair Table 8 - First-time start-up defaults Table 9 - PLC Errors Table 10 - Configure PROFINET®...

  • Page 157: Figures

    33.2 Figures Figure 1 - 530 pump range Figure 2 - Pump stacking Figure 3 - Rotor direction Figure 4 - Keypad layout and key IDs Figure 5 - Starting and stopping Figure 6 - Using up and down keys Figure 7 - Maximum speed Figure 8 - Change rotation direction Figure 9 - Voltage selector...

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