Watson Marlow Pumps 530 Series Installation, Operating And Maintenance Manual
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Watson Marlow Pumps 530 Series Installation, Operating And Maintenance Manual

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530 En/EnN Installation, operating, and maintenance manual
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  • Page 1: Table Of Contents

    530 En/EnN Installation, operating, and maintenance manual Contents 1 Declaration of conformity 2 Declaration of incorporation 3 When you unpack your pump 3.1 Unpacking your pump 3.2 Packaging disposal 3.3 Inspection 3.4 Components supplied 3.5 Storage 4 Information for returning pumps 5 Peristaltic pumps - an overview 6 Warranty 7 Safety notes...
  • Page 2 11.2 Wiring the NEMA module 11.3 Earth screening of control cables on NEMA module 11.4 Ethernet M12 connector screen connection 12 Start-up check list 13 Control wiring 13.1 Pump external interface parameters 13.2 Features on the rear of the pump 13.3 IP31 Wiring connections 13.4 Sensor Wiring - IP31 13.5 IP66 Wiring - N Module 13.6 Input/output connectors - IP66...
  • Page 3 20 Sensors 20.1 Sensor wiring 20.2 Setting up the sensors 20.3 Start up delay 20.4 Generic Sensors 20.5 Flow Sensor Reading 21 Main menu 21.1 Security settings 21.2 General settings 22 Help 22.1 Help 23 Troubleshooting 23.1 Error codes 23.2 Technical support 24 Drive maintenance 25 Drive spares 26 Pumphead replacement...
  • Page 4 Original instructions The original instructions for this manual have been written in English. Other language versions of this manual are a translation of the original instructions m-530en-en-01...

  • Page 5: Declaration Of Conformity

    Declaration of conformity EC Declaration of Conformity Watson-Marlow Limited Falmouth Cornwall TR11 4RU England 1. 530 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN) 630 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN) 730 Cased pumps (Models: SN, UN, DuN, BpN, En, EnN) 2.

  • Page 6: Declaration Of Incorporation

    Declaration of incorporation Declaration of Incorporation Watson-Marlow Ltd Falmouth Cornwall TR11 4RU England In accordance with the Machinery Directive 2006/42/EC that if this unit is to be installed into a machine or is to be assembled with other machines for installations, it shall not be put into service until the relevant machinery has been declared in conformity.

  • Page 7: When You Unpack Your Pump

    When you unpack your pump Unpacking your pump Unpack all parts carefully, retaining the packaging until you are sure all components are present and in good order. Check against the components supplied list, below. Packaging disposal Dispose of packaging materials safely, and in accordance with regulations in your area. The outer carton is made of corrugated cardboard and can be recycled.

  • Page 8: Information For Returning Pumps

    Information for returning pumps Before returning products, they must be thoroughly cleaned/decontaminated. The declaration confirming this should be completed and returned to us in advance of the item being shipped. You are required to complete and return a decontamination declaration stating all fluids that have been in contact with the equipment being returned to us.

  • Page 9: Warranty

    Warranty Watson-Marlow Ltd ("Watson-Marlow") warrants this product to be free from defects in materials and workmanship for five years from the date of shipment, under normal use and service. Watson-Marlow's sole responsibility and the customer's exclusive remedy for any claim arising out of the purchase of any product from Watson-Marlow is, at Watson-Marlow's option: repair, replacement or credit, where applicable.

  • Page 10: Safety Notes

    Safety notes This safety information should be used in conjunction with the rest of this operating manual. In the interests of safety, this pump and pumphead should only be used by competent, suitably trained personnel after they have read and understood the manual and considered any hazard involved. If the pump is used in a manner not specified by Watson-Marlow Ltd, the protection provided by the pump may be impaired.
  • Page 11 Fundamental work with regard to lifting, transportation, installation, starting-up, maintenance and repair should be performed by qualified personnel only. The unit must be isolated from mains power while work is being carried out. The motor must be secured against accidental start-up. Some pumps weigh more than 18kg (the exact weight depends on the model and pumphead - see on the pump).
  • Page 12 If hazardous fluids are to be pumped, safety procedures specific to the particular fluid and application must be put in place to protect against injury to persons. This product does not comply with the ATEX directive and must not be used in explosive atmospheres.

  • Page 13: Pump Specifications

    Pump specifications Specification ratings Operating temperature 5C to 40C (41F to 104F) Storage temperature 530: -40C to 70C (-40F to 158F) Humidity (non-condensing) 80% up to 31C (88F) decreasing linearly to 50% at 40C (104F) Maximum altitude 2000m (6560ft) Power Rating 530: 135VA Supply voltage 100-120V/200-240V 50/60Hz 1pH (Subject to regional cord sets and...

  • Page 14: Pumphead Options

    Some pumps weigh more than 18kg (the exact weight depends on the model and pumphead - see on the pump). Lifting should be performed according to standard Health and Safety guidelines. Finger recesses are built into the sides of the lower shell for convenience in lifting; in addition, the pump can conveniently be lifted by grasping the pumphead and (where fitted) the module at the rear of the pump.

  • Page 15: Good Pump Installation Practice

    Good pump installation practice General recommendations It is recommended that the pump is sited on a flat, horizontal, rigid surface, free from excessive vibration, to ensure the correct lubrication of the gearbox and correct pumphead operation. Allow a free flow of air around the pump to ensure that heat can be dissipated. Ensure that the ambient temperature around the pump does not exceed the recommended maximum operating temperature.

  • Page 16: Dos And Don'ts

    Peristaltic pumps are self-priming and self-sealing against backflow. No valves are required in inlet or discharge line, except those specified as below. Users must fit a non-return valve between the pump and the discharge pipework to avoid the sudden release of pressurised fluid in the event of a pumphead or tube failure.

  • Page 17: Pump Operation

    Pump operation 10.1 Keypad Layout and Key IDs Colour TFT display Change value / move selection bar Function keys Home Mode Stop Direction of flow Start HOME key When the HOME key is pressed it will return the user to the last known operating mode. If modifying pump settings when the HOME key is pressed, it will disregard any setting changes and return you to the last known operating mode.

  • Page 18: Starting And Stopping

    10.2 Starting and stopping 10.3 Using up and down keys 10.4 Maximum speed 10.5 Change rotation direction m-530en-en-01...

  • Page 19: Connecting To A Power Supply

    Connecting to a power supply A well regulated electrical mains supply is required along with cable connections conforming to the best practice of noise immunity. It is not recommended to site these drives alongside electrical devices that may generate mains-borne noise, for example 3-phase contactors and inductive heaters. Set the voltage selector to 115V for 100-120V 50/60Hz supplies or 230V for 200- 240V 50/60Hz supplies.

  • Page 20: Conductor Colour Coding

    11.1 Conductor colour coding Conductor type European colour North American colour Line Brown Black Neutral Blue White Ground Green/Yellow Green 11.2 Wiring the NEMA module EtherNet/IP™ pumps The NEMA 4X modules fitted to 530, 630 and 730 En cased pumps have two pairs of wiring ports. Two M16 ports are provided, together with glands to seal circular cross-section cables ranging in diameter from 4mm to 10mm (5/32in to 13/32in.

  • Page 21: Ethernet M12 Connector Screen Connection

    11.4 Ethernet M12 connector screen connection By default the body and cable screen of the M12 Ethernet connectors are insulated from the metal body of the NEMA module and mains ground. This is in accordance to The EtherNet/IP™ specification for use in industrial automation systems using EtherNet/IP™. If there is a requirement to connect the M12 body and cable screen (A) to Mains earth for EMC or Ethernet TCP reasons then the default plastic M12 mounting collar (MN2934T) can be replaced by a stainless steel version (MN2935T).

  • Page 22: Start-Up Check List

    Start-up check list Note: See also "Tube replacement " on page 110. Ensure that proper connections are achieved between the pump and suction and discharge piping. Ensure proper connection has been made to a suitable power supply. Ensure that the recommendations in the section "Good pump installation practice " on page 15 are followed.

  • Page 23: Control Wiring

    Control wiring Never apply mains power to the D-connectors. Apply the correct signals to the pins shown. Limit signals to the maximum values shown. Do not apply voltage across other pins. Permanent damage, not covered by warranty, may result. Keep 4-20mA and low voltage signals separate from mains power. Use separate glanded input cables.

  • Page 24: Pump External Interface Parameters

    13.1 Pump external interface parameters Limits Parameter Units Comment Sym Min Nom Max Leak, Stop, Pressure, Digital input voltage high Frequency Leak, Stop, Pressure, Digital input voltage low Frequency Digital input voltage absolute Non operational maximum Digital input resistance kΩ 110K for ≤...

  • Page 25: Features On The Rear Of The Pump

    13.2 Features on the rear of the pump RJ45 connection 1 RJ45 connection 2 Standard - 9 way D - Sensor connector (Female) USB (Type A) port for service use only Voltage selector switch On/Off switch Mains power cable Customer replaceable fuse m-530en-en-01...

  • Page 26: Ip31 Wiring Connections

    13.3 IP31 Wiring connections RJ45 connections Connect an RJ45 (CAT5 or above, shielded recommended) network cable from the PC to the pump connection port 1 or 2. LED 2 LED 1 LED 1 LED 2 Indication High Yellow LED on for link detected, flickers to indicate 10 Mbit activity High One green LED on for link detected, flickers to indicate 100 Mbit activity High...
  • Page 27 Key to symbols Input Keypad direction change Stop Output Dry (no leak) Clockwise rotation Manual (keypad) control Wet (leak detected) Anticlockwise rotation Analogue Wiring the D connector Input or Signal Name Configurable Signal response output Input ANALOGUE 1 Input ANALOGUE 2 m-530en-en-01...
  • Page 28 Input or Signal Name Configurable Signal response output 1KHz FREQ Input 200Hz FREQ VAUX VAUX L EAK Input LEAK m-530en-en-01...
  • Page 29 Input or Signal Name Configurable Signal response output VAUX STOP Input STOP m-530en-en-01...

  • Page 30: Ip66 Wiring - N Module

    13.5 IP66 Wiring - N Module The recommended cable and cable glands must be used for the IP66 (NEMA 4X) version of the pump; otherwise ingress protection may be impaired. Ensure that the module cover is correctly secured at all times by all screws supplied.
  • Page 31 Ethernet connection There are two communication connectors on the rear of the N Module for Ethernet connection (3,4). Both connectors have the same pin configuration. The pin configuration and the signal response is shown below. Plugs and cables for these connectors should be: M12, male, 4-Pin D coded, shielded. Adapter PCB 1.
  • Page 32 Power supply options The NEMA terminal board is available with an isolated power supply option. This has a 24V isolated power supply (maximum output load 80mA), U1, fitted. As shown below, U1 completely separates the terminal 24V and 0V from the pump internal supplies. This may be used if the sensor requires an isolated supply or has a 4-20mA output which cannot be used with the ground connected load resistor within the pump.

  • Page 33: Input/Output Connectors - Ip66

    13.6 Input/output connectors - IP66 Key to symbols Input Keypad direction change Stop Output Dry (no leak) Clockwise rotation Manual (keypad) control Wet (leak detected) Anticlockwise rotation Analogue Standard N Module: Input/output Connectors Connector Function Input Configurable Signal response output Connection to pump Input ANALOGUE 1...
  • Page 34 Connector Function Input Configurable Signal response output Input STOP/LEAK SP LK STOP/LEAK SP LK Input PRESS/FREQ PRESS 0VA FREQ 1KHz PRESS/FREQ PRESS 0VA FREQ 200Hz 1.Earth 2.Earth m-530en-en-01...

  • Page 35: Network Topology

    13.7 Network topology Star network Ring network m-530en-en-01...

  • Page 36: Switching The Pump On For The First Time

    Switching the pump on for the first time Power up the pump. The pump displays the start-up screen with the Watson-Marlow Pumps logo for three seconds. 14.1 Selecting the display language 1. Use the ∧/∨ keys to select your chosen language, and press SELECT. m-530en-en-01...
  • Page 37 2. Your selected language will now be displayed on screen. Choose CONFIRM to continue. All text will now appear in your chosen language. 3. Choose REJECT to return to the language choice screen. This then proceeds to the home screen. m-530en-en-01...

  • Page 38: First-Time Start-Up Defaults

    14.2 First-time start-up defaults The pump is preset with operational parameters as shown in table below. Parameter 530 default Language Not set Default mode Manual Default manual speed 220rpm Pump status Stopped Max speed 220rpm Direction Pumphead 520R2 Tube size 9.6mm Tube material Bioprene...

  • Page 39: Switching The Pump On In Subsequent Power Cycles

    Switching the pump on in subsequent power cycles Subsequent power-up sequences will jump from the start-up screen to the home screen. The pump runs a power-on test to confirm proper functioning of the memory and hardware. If a fault is found, an error code is displayed. The pump displays the start- up screen with the Watson- Marlow Pumps logo for three seconds followed by the home screen Start-up defaults are those in place when the pump was switched off last...

  • Page 40: Mode Menu

    Mode menu Press MODE to display the Change mode menu. Use the ∧ and ∨ keys to scroll through the available modes. • Manual(default) • Flow calibration • EtherNet/IP™ • CANCEL Use SELECT to choose mode. Use the right hand function key to alter mode settings. m-530en-en-01...

  • Page 41: Manual

    Manual All settings and functions of the pump in manual mode are set and controlled by means of key-presses. Immediately after the start-up display sequence detailed in: "Switching the pump on in subsequent power cycles " on page 39, the manual mode home screen will be displayed unless auto restart is enabled.

  • Page 42: Stop

    17.2 STOP Stops the pump. The display background changes to white. If the pump is not running pressing this has no effect. 17.3 INCREASING AND DECREASING FLOW RATE Using the ∧ and ∨ keys will increase or decrease the flow rate. Decreasing flow rate A single key press will decrease flow rate by the least significant digit of the chosen flow rate unit.

  • Page 43: Max Function (Manual Mode Only)

    17.4 MAX FUNCTION (Manual mode only) Press and hold the MAX key to run at maximum flow. Release the key to stop the pump. The volume dispensed and time elapsed are displayed while the MAX key is pressed and held. m-530en-en-01...

  • Page 44: Flow Calibration

    Flow calibration This pump displays flow rate in ml/min. 18.1 Setting the flow calibration Using the ∧ /∨ keys, scroll to Flow calibration and press CALIBRATE. Using the ∧ /∨ keys, enter the maximum flow rate limit and press ENTER. m-530en-en-01...
  • Page 45 Press START to begin pumping a volume of fluid for calibration. Press STOP to stop pumping fluid for the calibration. m-530en-en-01...
  • Page 46 Use the ∧ /∨ keys to enter the actual volume of fluid pumped. To accept the new calibration press ACCEPT or RE-CALIBRATE to repeat the procedure. Press HOME or MODE to abort. The pump is now calibrated. m-530en-en-01...

  • Page 47: Ethernet/Ip™ Mode

    EtherNet/IP™ mode 19.1 Configure EtherNet/IP™ Settings Configure the settings to suit your network. The following is an example of a static IP address: Setting Value DHCP Enable IP Address 192.168.001.012 Subnet mask 255.255.255.000 Gateway address 192.168.001.001 Press the ‘MODE’ key to access the MODE menu. Press the down arrow key until ‘EtherNet/IP’...
  • Page 48 Setting DHCP Enable Press the ‘DISABLE’ soft key to set ‘DHCP Enable’ to ‘Off’. Setting the IP Address, Subnet mask and Gateway address Configure each of the IP Address, subnet mask and gateway address in turn using the following method: Use the UP and DOWN arrow keys to select the setting to configure Press 'SET' to enter the SET ADDRESS menu m-530en-en-01...
  • Page 49 Use the UP and DOWN arrow keys to set the first number. Hold the UP or DOWN key increase the scrolling speed. Press ‘NEXT’ to move to the next number After setting the last number, press ‘CONFIRM’ to store the number and return to the ‘ETHERNET/IP SETTINGS’...

  • Page 50: Ethernet/Ip™ Mode

    19.2 EtherNet/IP™ mode From the MODE menu, highlight EtherNet/IP and press SELECT to use EtherNet/IP™ Mode. The pump display will show a network error as indicated above if the pump is not connected to a 19.3 Example for http connection between pump and PC (peer-to-peer) Refer to "Configure EtherNet/IP™...

  • Page 51: Setting Up The Pc

    19.4 Setting up the PC In the ‘Internet Protocol Version 4 (TCP/IPv4) Properties’ window, select the ‘Use the following IP address’ button and inputting the below network settings. Press OK once done. This can be found in the “Network Connections” window by right clicking on the “Ethernet”...

  • Page 52: Connecting The Pc To The Pump

    19.5 Connecting the PC to the pump Connect a standard RJ45 network cable from the PC to the pump into either RJ45 connector (1,2). The ‘Connected’ and ‘Port 1 Connected’ or ‘Port 2 Connected’ indicators will turn green, followed by the ‘IP Address’. The pump will then enter EtherNet/IP™ mode. m-530en-en-01...

  • Page 53: Connecting Using The Web Browser

    The colour of the 'E' network symbol is red when disconnected and black when connected 19.6 Connecting using the web browser Now that the pump is connected to the PC, the web browser can be opened. How does the web browser work? The web browser is a window to view content In the case of the internet, content is downloaded from websites using HTML In the case of the pump, HTML is stored internally...
  • Page 54 Manual configuration Assem100 T->0 Param No. Signal Byte Offset Type FlowCal RunHours SensorFlowRate SensorPressure PressureLo-HiWarningSp PressureHi-LoWarningSp PressureLo-LoAlarmSp PressureHi-HiAlarmSp FlowSensorLo-HiWarningSp FlowSensorHi-LoWarningSp FlowSensorLo-LoAlarmSp FlowSensorHi-HiAlarmSp FlowTotaliser RevolutionCount PumpSpeed SpeedLimit GeneralAlarm PumpVersionMajor PumpVersionMinor ASIC-VersionMajor m-530en-en-01...
  • Page 55 Param No. Signal Byte Offset Type ASIC-VersionMinor ASIC-VersionBuild WallSize BoreSize PumpModel PumpHead PressureSensorModel PressureSensorSize FlowSensorModel FlowSensorSize Reverse Running BOOL LeakDetected BOOL MotorStallError BOOL MotorSpeedError BOOL OverCurrentError BOOL OverVoltageError BOOL Guard/Interlock BOOL FlowHi-LoActive BOOL FlowLo-LoActive BOOL PressureHi-LoActive BOOL PressureLo-LoActive BOOL FlowHi-HiActive BOOL m-530en-en-01...
  • Page 56 Param No. Signal Byte Offset Type FlowLo-HiActive BOOL PressureHi-HiActive BOOL PressureLo-HiActive BOOL SensorErrorInput1 BOOL SensorErrorInput2 BOOL EthernetIpMode BOOL EthernetIpActive BOOL Assem150 O->T Param No. Signal Offset Type SetFlowCal SetSpeed SetSpeedLimit SetFailsafeSpeed SetFailsafeEnable SetReverse BOOL RunEnable BOOL ResetRunHours BOOL PauseFlowTotaliser BOOL ResetFlowTotaliser BOOL ResetRevolutionCount...

  • Page 57: Pump Parameters

    19.8 Pump parameters Setting parameters To set a parameter to a new value: • Type a value into the field or click on the check box (depending on the parameter type) • Click 'set' to store the new value or click 'refresh' to cancel the change •...
  • Page 58 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Enabled the failsafe speed. If disabled the pump will stop in the event of a communications loss. If SetFailsafeEnable Write (False/True) enabled the pump will run at the speed set in the “SetFailsafeSpeed”...
  • Page 59 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Set to 1 to reset the revolution count. Set to 0 ResetRevolutionCount Write (False/True) to allow the revolution count to increment. The following parameters are read only. Default Param Parameter EDS Values Read/Write Value...
  • Page 60 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Displays the Flow high FlowSensorHi- 0 – Read warning band set point in LoWarningSp 2147483647 μL FlowSensorLo- 0 – Displays the Flow low Read LoAlarmSp 2147483647 alarm band set point in μL FlowSensorHi- 0 –...
  • Page 61 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Displays the currently WallSize Read 0 – 6 selected tube wall size. See "Wallsize" on page 65 Displays the currently selected tube bore size. BoreSize Read 0 - 32 See"BoreSize" on page 65 Displays the currently selected pump model.
  • Page 62 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) If set the pump is set to Reverse Read (False/True) run Counter-Clockwise Running Read Set if the pump is running (False/True) LeakDetected Read Set if a leak is detected (False/True) If Set the pump has a Motor Stall Error.
  • Page 63 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) If set the pressure low PressureLo-LoActive Read (False/True) alarm is active If set the flow high alarm is FlowHi-HiActive Read (False/True) active If set the flow high FlowLo-HiActive Read (False/True) warning is active If set the pressure high PressureHi-HiActive...
  • Page 64 PumpHead Enum Default Pumphead Comments Number speed 0.1- 505CA 220rpm 0.1- 313D 220rpm 0.1- 313D2 220rpm 0.1- 314D 220rpm 0.1- 314D2 220rpm 0.1- 520R 220rpm 0.1- 520R2 220rpm 505L 0.1- Continuous 220rpm 0.1- 505L Double 220rpm 0.1- 520 Sanitary 220rpm 0.1- Industrial 220rpm...
  • Page 65 Enum Default Pumphead Comments Number speed 620RE 0.1- Sanitary 265rpm 620RE4 0.1- Sanitary 265rpm 620RE 0.1- Industrial 265rpm 620RE4 0.1- Industrial 265rpm 0.1- 720R 360rpm 0.1- 720 Sanitary 360rpm 0.1- Industrial 360rpm Wallsize Enum Number WallSize Comments 0.8mm 1.6mm 2.4mm 2.8mm 3.2mm 4.0mm...
  • Page 66 Enum Number BoreSize Comments 0.19mm 0.25mm 0.38mm 0.50mm 0.63mm 0.76mm 0.80mm 0.88mm 1.02mm 1.14mm 1.29mm 1.42mm 1.52mm 1.60mm 1.65mm 1.85mm 2.05mm 2.29mm 2.54mm 2.79mm 3.20mm 4.80mm 6.40mm m-530en-en-01...
  • Page 67 Enum Number BoreSize Comments 8.00mm 9.60mm 12.0mm 12.7mm 15.9mm 16.0mm 17.0mm 19.0mm 25.4mm PressureSensorModel Enum Number Pressure Sensor Model Comments None Press-N-0xx Parker Scilog Generic Pressure PressureSensorSize Enum Number Pressure Sensor Size Comments None PRESS_N_SIZE_025 PRESS_N_SIZE_038 PRESS_N_SIZE_050 PRESS_N_SIZE_075 PRESS_N_SIZE_100 m-530en-en-01...
  • Page 68 FlowSensorModel Enum Number Flow Sensor Model Comments None C0.55 V2.0 Em-tec BioProTT FlexMag 4050C Generic Flow FlowSensorSize Enum Number Flow Sensor Size Comments None 4050C_SIZE_38 4050C_SIZE_12 4050C_SIZE_34 4050C_SIZE_1 m-530en-en-01...

  • Page 69: Sensors

    Sensors Sensors can be connected to the pump to display the value, warnings and errors on pressure and or flow as selected. Attached sensors allow the user to configure warning and alarm set points on the pump. Each pump can support a maximum of one flow sensor and one pressure sensor at the same time. 20.1 Sensor wiring Make sure the sensor is correctly wired to the pump before proceeding with set up.

  • Page 70: Setting Up The Sensors

    20.2 Setting up the sensors From the control settings menu, using the ∧ /∨ keys, scroll to Sensor settings option and press SELECT Using the ∧ /∨ keys, scroll to Configure sensors option and press SELECT m-530en-en-01...
  • Page 71 Using the ∧ /∨ keys, scroll to Flow or Pressure option and press SELECT. This selects the type of sensor to configure. A list of supported flow sensor families are displayed. The example in the image above shows supported flow sensors. Using the ∧ /∨ keys, scroll to the desired flow sensor and press SELECT. m-530en-en-01...
  • Page 72 The input that the sensor is attached to needs to be assigned. Using the ∧ /∨ keys, scroll to the desired flow sensor and press SELECT. See Control wiring section for connection specifications. Using the ∧ /∨ keys, scroll to the desired sensor size and press SELECT. m-530en-en-01...
  • Page 73 Using the ∧ /∨ keys, scroll to the desired output unit and press SELECT. This choice will alter the units displayed on the home screen. Set Alarm and Warning level Using the ∧ /∨ keys, scroll to the alarm level to set up and press SELECT. m-530en-en-01...
  • Page 74 Using the ∧ /∨ keys, enter a value and press SELECT to store. Each one of these defaults to none, once the user sets a value in the edit screens the alarm/warning will become active. When a warning level is triggered the top or bottom bars will show orange m-530en-en-01...

  • Page 75: Start Up Delay

    When an alarm band is triggered the pump will display the “sensor alarm detected” screen and the pump will stop. 20.3 Start up delay Sets the delay from the motor starting to the alarms/warnings activating. Start-up delay activates on a motor start (irrelevant of mode, includes MAX).
  • Page 76 From the control settings menu, using the ∧ /∨ keys, scroll to set sensor delay option and press SELECT Using the ∧ /∨ keys, set a value and press SELECT to store. m-530en-en-01...

  • Page 77: Generic Sensors

    20.4 Generic Sensors Generic Sensors allow any sensor with a 4-20mA output and a linear response to be used on the system. The sensor max flow/pressure ratings are shown in a table at the end of this section. From the control settings menu, using the ∧ /∨ keys, scroll to Sensor settings option and press SELECT Using the ∧...
  • Page 78 Using the ∧ /∨ keys, scroll to Flow or Pressure option and press SELECT. This selects the type of sensor to configure. Using the ∧ /∨ keys, scroll to Generic flow sensor or Generic pressure sensor option and press SELECT. m-530en-en-01...
  • Page 79 Using the ∧ /∨ keys, scroll to 4-20mA input 1 or 4-20mA input 2 option and press SELECT. This depends on which connection the user has connected the sensor to. See Control wiring section for connection specifications. Only generic sensors which provide a 4-20mA output are supported. Using the ∧...
  • Page 80 Flow Pressure ul/min ml/min ml/hr l/min l/min After selecting the sensor unit type the user will progress onto the “calibrate generic sensor” screen. Using the ^/v keys, change the value reported when the sensor input is at 4mA. Once satisfied with the value press SELECT.
  • Page 81 Using the ^/v keys, change the value reported when the sensor input is at 20mA. Once satisfied with the value press SELECT. Depending on the sensor and units selected the maximum values that can be set at below Pressure Unit Minimum Maximum -10.0...
  • Page 82 Example If using a 4-20mA sensor with a range of 0-10psi: Set the 4mA to 0psi Set the 20mA to 10psi The Alarm Max was set at 8psi The Warning Max was set at 7psi The Warning Min was set at 3psi The Alarm Min was set at 2psi 20mA 10psi...

  • Page 83: Flow Sensor Reading

    20.5 Flow Sensor Reading The flow sensor value can be read via the Flow sensor reading screen m-530en-en-01...

  • Page 84: Main Menu

    Main menu To access the main menu press the MENU button from one of the HOME screens or INFO screens. This will display the main menu as shown below. Use the ∧ /∨ keys to move the selection bar between the available options.

  • Page 85: Security Settings

    21.1 Security settings Security settings can be changed by selecting SECURITY SETTINGS from the Main menu. Auto keypad lock Press ENABLE/DISABLE to switch on/off the Auto keypad lock. When active the keypad will 'lock' after 20 seconds of inactivity. Once locked it will display the screen below when any key is pressed. To unlock the keypad press the two UNLOCK keys together.
  • Page 86 The padlock icon will appear on the operating mode home screen to show that keypad lock is activated. Note that the STOP key will always work whether the keypad is locked or not. PIN protection Using the ∧ / ∨ keys select PIN protection from the SECURITY SETTINGS menu and press ENABLE/DISABLE to switch on/off the PIN protection.
  • Page 87 Now press CONFIRM to check that the number entered is the PIN you require. Press CHANGE to return to PIN entry. m-530en-en-01...
  • Page 88 The following screen will be displayed to indicate that the Master PIN has been applied to access all functionality. Press NEXT to selectively enable functionality access for User 1 and User 2. Configure User 1 security settings The PIN PROTECTION level screen will be displayed with User 1 highlighted, press ENABLE to configure User 1 security settings or scroll to configure an alternative User.
  • Page 89 ENABLE user 1 security settings displays the PIN entry screen for User 1. To define a four digit User 1 PIN, use the ∧ /∨ keys to select each digit from 0-9. Once you have the required digit press the NEXT DIGIT key.
  • Page 90 To define the allowed functionality, use the ∧ /∨ keys to select the functionality and press ENABLE. User 1 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE. When all the required functionality has been enabled, press FINISH. Configure User 2 security settings The PIN PROTECTION level screen will be displayed with User 2 highlighted, press ENABLE to configure User 2 security settings or scroll to configure an alternative User.
  • Page 91 ENABLE user 2 security settings displays the PIN entry screen for User 2. To define a four digit User 2 PIN, use the ∧ /∨ keys to select each digit from 0-9. Once you have the required digit press the NEXT DIGIT key.
  • Page 92 Note: Once Security Settings for User 1 and User 2 have been set by the Master, only the Master PIN will allow access to Security Settings. The HOME screen will be displayed. A PIN is now required to access all functionality. The Master PIN accesses all pump functionality and the User 1 and User 2 PINs access only the defined functionality.
  • Page 93 If the PIN entered does not allow access to the functionality the following screen will be displayed. Keypad beep From SECURITY settings scroll to Keypad beep using the ∧ /∨ keys and select ENABLE. The pump will now beep at every key press. m-530en-en-01...

  • Page 94: General Settings

    PIN entry on start-up The setting PIN entry during start-up can be used to configure the software to choose if PIN entry is required during start up. This feature also means that auto-restart capability is now independent of PIN code entry after start up. If this setting is enabled ü...
  • Page 95 Do not use auto restart for more than 20 mains power starts per hour. We recommend remote control where a high number of starts is required. Flow units The current chosen flow unit is displayed on the right hand side of the screen. To change flow units move the selection bar over the flow unit menu entry and press SELECT.
  • Page 96 Pump label The pump label is a user defined 20 digit alphanumeric label which is displayed in the header bar of the home screen. To define or edit the pump label, move the selection bar over the Pump label menu entry and press SELECT.
  • Page 97 Press FINISH to save the entry and return to the general settings menu. Pumphead type Select GENERAL SETTINGS from the main menu. Use the ∧ /∨ keys to move the selection bar over Pumphead type and press SELECT. The following screen will be displayed.
  • Page 98 Use the ∧ /∨ keys to move the selection bar over Pumphead and press SELECT. Use the ∧ /∨ keys to move the selection bar over the required pumphead type and press SELECT. m-530en-en-01...
  • Page 99 Tube size and tube material Select Tube size from GENERAL SETTINGS, then use the ∧ /∨ keys to move the selection bar over Bore size and press SELECT. Use the ∧ /∨ keys to move the selection bar over the tube size to be used and press SELECT. m-530en-en-01...
  • Page 100 If a LoadSure element has been selected then the tube size is displayed as pressure and bore. This screen also allows you to select the tube material used. Use the ∧ /∨ keys to move the selection bar over Tube material and press SELECT. m-530en-en-01...
  • Page 101 Use the ∧ /∨ keys to move the selection bar over the tube material to be used and press SELECT. The PUMPHEAD MODEL screen allows the tube Lot Number to be recorded for future reference. Use the ∧ /∨ keys to move the selection bar over Tube lot number and press SELECT. Use the ∧...
  • Page 102 Press CONFIRM followed by RE-CONFIRM to restore the defaults. Language Select language from the general settings menu to choose an alternative display language for the pump. The pump must be stopped before changing the language. Use the ∧ /∨ keys to move the selection bar to your required language. Press SELECT to confirm. Your selected language will now be displayed on screen.
  • Page 103 Press REJECT to return to the language choice screen. MODE menu Selecting MODE menu from the main menu will navigate you to access the sub-menu shown below. This is the same as pressing the MODE key. Please see "Mode menu" on page 1 for further details. Reset run hours Select Reset run hours from the control settings menu.

  • Page 104: Help

    Help 22.1 Help Select Help from the main menu to access the help screens. m-530en-en-01...

  • Page 105: Troubleshooting

    Troubleshooting If the pump display remains blank when the pump is switched on, make the following checks: • Check that the mains power is available to the pump. • Check the fuse in the wall plug if one is present. •...

  • Page 106: Technical Support

    Error code Error condition Suggested action Attempt to reset by switching power OFF/ON. Or seek Er 3 FLASH corruption support. Attempt to reset by switching power OFF/ON. Or seek Er 4 FRAM shadow error support. Stop pump immediately. Check pumphead and tube. Er 9 Motor stalled Power OFF/ON may reset.

  • Page 107: Drive Maintenance

    Drive maintenance There are no user serviceable parts inside the pump. Please contact your local Watson-Marlow representative to arrange repair. m-530en-en-01...

  • Page 108: Drive Spares

    Drive spares Description Part No. Replaceable main fuse, type T2, 2.5A H 250V 20mm (Pack of 5) MNA2107A Foot (Pack of 5) MNA2101A Module seal MN2516B Module switch cover MN2505M Glands (STD) GR0056 Glands (EMC) GR0075 Blanking plugs GR0057 Sealing washer for blanking plug and gland GR0058 Snap-fit vent MN2513B...

  • Page 109: Pumphead Replacement

    Pumphead replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 26.1 Pumphead replacement 520R m-530en-en-01...

  • Page 110: Tube Replacement

    Tube replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 27.1 Continuous tubing 520R and 520R2 505L ≤8.0mm=145mm , 9.6mm=150mm m-530en-en-01...

  • Page 111: Tube Elements

    27.2 Tube elements Grey Beige Blue >4 bar (60psi) >7 bar (100psi) >2 bar (30psi) 520REL, 520REM and 520REH 530 Sanitary connectors 530 Industrial connectors m-530en-en-01...
  • Page 112 505L General guide to cleaning with solvents Chemical Cleaning precautions Aliphatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Aromatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Ketone solvents Remove guard.

  • Page 113: Ordering Information

    Ordering information 28.1 Pump part numbers • • • • • • Plug options Configuration Model U: UK mains plug 0: Pump 3: S E: EU mains plug 6: Drive only 4: U A: American mains plug 5: Du K: Australia mains plug Pumphead 6: Bp R: Argentina mains plug...

  • Page 114: Tubing And Element Part Numbers

    28.2 Tubing and element part numbers 1.6mm wall tubing for 520R pumpheads STA-PURE Series inch Marprene Bioprene 1/50 902.0005.016 933.0005.016 — 1/32 902.0008.016 933.0008.016 — 1/16 902.0016.016 933.0016.016 966.0016.016 902.0032.016 933.0032.016 966.0032.016 3/16 902.0048.016 933.0048.016 966.0048.016 902.0064.016 933.0064.016 966.0064.016 5/16 902.0080.016 933.0080.016 966.0080.016...
  • Page 115 913.A064.016 5/16 913.A080.016 Note: 1.6mm wall STA-PURE Series PFL and STA-PURE Series PCS tubing are supplied in 305mm lengths. 2.4mm wall tubing for 520R2 pumpheads inch Marprene Bioprene Pumpsil 1/50 — — — 913.A005.024 1/32 — — — 913.A008.024 1/16 902.0016.024 933.0016.024 913.A016.024...
  • Page 116 2.4mm wall elements for 520RE pumpheads 0-2 bar (0-30 psi) pressure rated elements Industrial inch Marprene TL Pumpsil Neoprene 902.0032.PFQ 913.A032.PFQ 920.0032.PFQ 902.0064.PFQ 913.A064.PFQ 920.0064.PFQ 902.0096.PFQ 913.A096.PFQ 920.0096.PFQ Sanitary STA-PURE STA-PURE inch Bioprene TL Pumpsil Series PCS Series PFL 933.0032.PFT 913.A032.PFT 961.0032.PFT 966.0032.PFT...
  • Page 117 4-7 bar (60-100 psi) pressure rated elements Industrial inch Marprene TH 902.H032.PFQ Sanitary STA-PURE Series inch Bioprene TH 933.H032.PFT 961.H032.PFT m-530en-en-01...

  • Page 118: Pumphead Spares

    28.3 Pumphead spares 520R/520R2 520REL/520REM/520REH Assembly Part Number Description number 520R 053.1011.100 520R2 053.1011.2L0 520REL 053.1011.EL0 520REM 053.1011.EM0 520REH 053.1011.EH0 Pumphead guard complete with tool- MNA2050A (520R, 520R2) unlockable latch Track assembly for cased pumps complete with spring-loaded tube MNA2045A (520R, 520R2) clamps MNA2043A (520R - 1.6mm wall tube) MNA2001 (520R2 - 2.4mm wall tube)
  • Page 119 Assembly Part Number Description number MNA2006A (520R, 520R2) Bottom (LH) tube clamp MN2002M (520R, 520R2) Tube clamp location plug Drain plug MN2131M (520RE) Top (RH) tube clamp MNA2005A (520R, 520R2) MN2002M (520R, 520R2) Tube clamp location plug Guard latch spring MN2034B MN2005M Guard latch spring cartridge...

  • Page 120: Performance Data

    Performance data 29.1 Performance curves Flow rates of suction and discharge pressures for the pumphead at different drive speeds. This data was produced pumping water at ambient temperature. Marprene continuous tubing, 1.6mm wall, 200rpm, clockwise rotation 8.0mm 6.4mm 4.8mm 3.2mm 1.6mm suction (bar) pressure (bar)
  • Page 121 Marprene continuous tubing, 1.6mm wall, 200rpm, counter-clockwise rotation 8.0mm 6.4mm 4.8mm 3.2mm 1.6mm suction (bar) pressure (bar) Marprene continuous tubing, 2.4mm wall, 200rpm, clockwise rotation 9.6mm 8.0mm 6.4mm 4.8mm 3.2mm 1.6mm suction (bar) pressure (bar) m-530en-en-01...
  • Page 122 Marprene continuous tubing, 2.4mm wall, 200rpm, counter-clockwise rotation 9.6mm 8.0mm 6.4mm 4.8mm 3.2mm 1.6mm suction (bar) pressure (bar) Marprene TL element, 0-2 bar (0-30psi), 200rpm, counter-clockwise rotation 9.6mm 6.4mm 3.2mm Suction (-) bar Pressure (+) bar m-530en-en-01...
  • Page 123 Sta-Pure element, 0-2 bar (0-30psi), 200rpm, counter-clockwise rotation 9.6mm 6.4mm 3.2mm Suction (-) bar Pressure (+) bar Marprene TM element, 2-4 bar (20-60psi), 200rpm, counter-clockwise rotation 6.4mm 3.2mm Suction (-) bar Pressure (+) bar m-530en-en-01...
  • Page 124 Sta-Pure element, 2-4 bar (30-60psi), 200rpm, counter-clockwise rotation 6.4mm 3.2mm Suction (-) bar Pressure (+) bar Marprene TH element, 4-7 bar(60-100psi), 200rpm, counter-clockwise rotation 3.2mm Suction (-) bar Pressure (+) bar m-530en-en-01...

  • Page 125: Trademarks

    Trademarks Watson-Marlow, LoadSure, Qdos, ReNu, LaserTraceability, Pumpsil, PureWeld XL, Bioprene, Marprene are registered trademarks of Watson-Marlow Limited. Tri-Clamp is a registered trademark of Alfa Laval Corporate AB. STA-PURE Series PCS and STA-PURE Series PFL are trademarks of W.L.Gore and Associates. EtherNet/IP™...

  • Page 126: Disclaimers

    Disclaimers The information contained in this document is believed to be correct but Watson- Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice. WARNING: This product is not designed for use in and should not be used for, patient- connected applications.

  • Page 127: Publication History

    Publication history m-530en-01 530 EN pump First published 04.2020 m-530en-en-01...

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