530 S/SN Operating Manual Contents 1 Declaration of conformity 2 Declaration of incorporation 3 When you unpack your pump 3.1 Unpacking your pump 3.2 Packaging disposal 3.3 Inspection 3.4 Components supplied 3.5 Storage 4 Information for returning pumps 5 Peristaltic pumps - an overview 6 Warranty 7 Safety notes 8 Pump specifications...
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14 Switching the pump on in subsequent power cycles 15 Mode menu 16 Manual 16.1 START 16.2 STOP 16.3 INCREASING AND DECREASING FLOW RATE 16.4 MAX FUNCTION (Manual mode only) 17 Flow calibration 17.1 Setting the flow calibration 18 MemoDose mode 18.1 To configure MemoDose 18.2 Set flow rate 18.3 Resume interrupted doses...
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27 Trademarks 28 Disclaimers 29 Publication history m-530sn-gb-02...
TR11 4RU 3. This declaration of conformity is issued under the sole responsibility of the manufacturer 4. All models and versions of the 530 series of cased peristaltic pump with all approved pump heads, tubing and accessories. 5. The object of the declaration described above is in conformity with the relevant Union...
Declaration of incorporation Declaration of Incorporation Watson-Marlow Ltd Falmouth Cornwall TR11 4RU England In accordance with the Machinery Directive 2006/42/EC that if this unit is to be installed into a machine or is to be assembled with other machines for installations, it shall not be put into service until the relevant machinery has been declared in conformity.
When you unpack your pump Unpacking your pump Unpack all parts carefully, retaining the packaging until you are sure all components are present and in good order. Check against the components supplied list, below. Packaging disposal Dispose of packaging materials safely, and in accordance with regulations in your area. The outer carton is made of corrugated cardboard and can be recycled.
Information for returning pumps In compliance with the UK Health and Safety at Work Act and the Control of Substances Hazardous to Health Regulations, you are required to declare the substances which have been in contact with product(s) you return to Watson-Marlow or it subsidiaries or distributors. Failure to do so will cause delays. Please ensure that you email us this information and receive a RGA (Returned Goods Authorisation) before you despatch the product(s).
Peristaltic pumps - an overview Peristaltic pumps are the simplest possible pump, with no valves, seals or glands to clog or corrode. The fluid contacts only the bore of a tube, eliminating the risk of the pump contaminating the fluid, or the fluid contaminating the pump.
Warranty Watson-Marlow Ltd ("Watson- Marlow") warrants this product to be free from defects in materials and workmanship for five years from the date of shipment, under normal use and service. Watson-Marlow's sole responsibility and the customer's exclusive remedy for any claim arising out of the purchase of any product from Watson-Marlow is, at Watson-Marlow's option: repair, replacement or credit, where applicable.
Safety notes This safety information should be used in conjunction with the rest of this operating manual. In the interests of safety, this pump and pumphead should only be used by competent, suitably trained personnel after they have read and understood the manual and considered any hazard involved. If the pump is used in a manner not specified by Watson- Marlow Ltd, the protection provided by the pump may be impaired.
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Some pumps weigh more than 18kg (the exact weight depends on the model and pumphead - see on the pump). Lifting should be performed according to standard Health and Safety guidelines. Finger recesses are built into the sides of the lower shell for convenience in lifting; in addition, the pump can conveniently be lifted by grasping the pumphead and (where fitted) the 'N' module at the rear of the pump.
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Pump will start as soon as power is applied if Auto restart is on and pump was running when power was disconnected. There are moving parts inside the pumphead. Before opening the tool- unlockable guard or tool-unlockable track, ensure that the following safety directions are followed: Ensure the pump is isolated from the mains power.
Pump specifications Specification ratings Operating temperature 5C to 40C (41F to 104F) Storage temperature 530: -40C to 70C (-40F to 158F) Humidity (non-condensing) 80% up to 31C (88F) decreasing linearly to 50% at 40C (104F) Maximum altitude 2000m (6560ft) Power consumption 530: 135VA Supply voltage Filtered 100-120V/200-240V 50/60Hz 1pH...
Good pump installation practice General recommendations It is recommended that the pump is sited on a flat, horizontal, rigid surface, free from excessive vibration, to ensure the correct lubrication of the gearbox and correct pumphead operation. Allow a free flow of air around the pump to ensure that heat can be dissipated.
Dos and don'ts Do not build a pump into a tight location without adequate airflow around the pump. Do keep delivery and suction tubes as short and direct as possible - though ideally not shorter than one metre - and follow the straightest route. Use bends of large radius: at least four times the tubing diameter.
Pump operation 10.1 Keypad Layout and Key IDs HOME key When the HOME key is pressed it will return the user to the last known operating mode. If modifying pump settings when the HOME key is pressed, it will disregard any setting changes and return you to the last known operating mode.
Connecting to a power supply A well regulated electrical mains supply is required along with cable connections conforming to the best practice of noise immunity. It is not recommended to site these drives alongside 'dirty' electrical mains devices, such as 3- phase contactors and inductive heaters without special attention being paid to unacceptable mains-borne noise.
Ensure that all power supply cables are adequately rated for the equipment. The pump must be positioned so that the disconnection device is easily accessible when the equipment is in use. 11.1 Conductor colour coding Conductor type European colour North American colour Line Brown Black...
Start-up check list Note : See also Tube loading. Ensure that proper connections are achieved between the pump and suction and discharge piping. Ensure proper connection has been made to a suitable power supply. "Good pump installation practice" on page 15 Ensure that the recommendations in the section are followed.
Switching the pump on for the first time Power up the pump. The pump displays the 13.1 Selecting the display start-up screen with the Watson-Marlow language Pumps logo for three seconds. ∧ ∨ 1. Use the keys to select your chosen language, SELECT and press REJECT...
13.2 First-time start-up defaults The pump is preset with operational parameters as shown in table below. Parameter 530 default Language Not set Default mode Manual Default manual speed 220rpm Pump status Stopped Max speed 220rpm Direction Pumphead 520R2 Tube size 9.6mm Tube material Bioprene...
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Parameter 530 default Output 2 Direction Output 2 - status High = CW Output 3 Auto/man Output 3 - status High = auto Output 4 General alarm Output 4 - status High = alarm The pump is now ready to operate according to the defaults listed above. Note: The display background colour changes according to running state as follows: White background indicates pump stopped Grey background indicates pump running...
Switching the pump on in subsequent power cycles Subsequent power-up sequences will jump from the start-up screen to the home screen. The pump runs a power-on test to confirm proper functioning of the memory and hardware. If a fault is found, an error code is displayed.
Mode menu MODE Press to display the Change mode menu. ∧ ∨ Use the keys to scroll through the available modes: Manual (default) Flow calibration MemoDose CANCEL SELECT to choose mode. Use the right hand function key to alter mode settings. m-530sn-gb-02...
Manual All settings and functions of the pump in manual mode are set and controlled by means of key- presses. "Switching the pump on in subsequent Immediately after the start- up display sequence detailed in: power cycles" on page 25 , the manual mode home screen will be displayed unless auto restart is enabled.
16.2 STOP Stops the pump. The display background changes to white. If the pump is not running pressing this has no effect. 16.3 INCREASING AND DECREASING FLOW RATE ∧ ∨ Using the keys will increase or decrease the flow rate. Decreasing flow rate A single key press will decrease flow rate by the least significant digit of the chosen flow rate unit.
Increasing flow rate A single key press will increase flow rate by the least significant digit of the chosen flow rate unit. Repeat key presses as required to achieve the desired flow rate. Hold down the key for flow rate scrolling. 16.4 MAX FUNCTION (Manual mode only) Press and hold the...
Flow calibration This pump displays flow rate in ml/min. 17.1 Setting the flow calibration ∧ ∨ Flow calibration CALIBRATE Using the keys, scroll to and press ∧ ∨ ENTER Using the keys, enter the maximum flow rate limit and press m-530sn-gb-02...
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START Press to begin pumping a volume of fluid for calibration. STOP Press to stop pumping fluid for the calibration. m-530sn-gb-02...
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∧ ∨ Use the keys to enter the actual volume of fluid pumped. ACCEPT RE-CALIBRATE HOME To accept the new calibration press to repeat the procedure. Press MODE to abort. The pump is now calibrated. m-530sn-gb-02...
MemoDose mode START Each time the pump is started by pressing , it records the number of pumphead revolutions which STOP occur until is pressed. The number of revolutions is proportional to the volume of fluid which has been dispensed: the dose. MemoDose mode allows the user to repeat-dose a precise volume of fluid. This can be achieved by dispensing a master dose, or entering a dose volume manually using the keypad.
18.2 Set flow rate ∧ ∨ Flow rate SELECT Using the keys, scroll to and press ∧ ∨ SELECT Using the keys, enter the dose flow rate and press m-530sn-gb-02...
18.3 Resume interrupted doses MemoDose Mode gives you the opportunity to resume interrupted doses following a power cycle (Note: Auto-restart must be on for this to function). Alternatively interrupted doses can be discarded and a new dose started when power is resumed. ∧...
CONFIRM If resume interrupted doses has NOT been set the following warning screen is displayed, press to save this setting. 18.4 Master dose ∧ ∨ Master dose SELECT Using the keys, scroll to and press m-530sn-gb-02...
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MANUAL DOSE The following screen is displayed; press to enter a dose via the keypad or to dispense a master dose. Dispensing a master dose START Press to begin dispensing the Master Dose. m-530sn-gb-02...
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STOP Press to finish dispensing the Master Dose. Manual dose entry ∧ ∨ MANUAL Press on the master dose screen. Using the keys enter the required dose volume and press SELECT CANCEL to record the master dose or to return to MemoDose Settings. m-530sn-gb-02...
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Save dose volume SAVE CANCEL Press to record the Master Dose or to return to MemoDose settings. MEMODOSE When MemoDose SETTINGS are complete the following screen is displayed; press to start in BACK MemoDose Mode or to return to MemoDose settings. m-530sn-gb-02...
18.5 Manual dosing START From the MemoDose Home screen, press to deliver a dose. The screen displays the dose flow rate and the dose remaining counting down from 100% to 0%. If the delivered dose differs from the volume required, the percentage may be adjusted within the limits 1% ∧...
Main menu MENU To access the main menu press the button from one of the HOME screens or INFO screens. ∧ ∨ This will display the main menu as shown below. Use the keys to move the selection bar between the available options.
19.1 Security settings SECURITY SETTINGS Security settings can be changed by selecting from the Main menu. Auto keypad lock ENABLE DISABLE Press to switch on/off the Auto keypad lock. When active the keypad will 'lock' after 20 seconds of inactivity. Once locked it will display the screen below when any key is pressed.
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The padlock icon will appear on the operating mode home screen to show that keypad lock is activated. Note that the STOP key will always work whether the keypad is locked or not. PIN protection ∧ ∨ PIN protection Using the keys select from the SECURITY SETTINGS menu and press ENABLE/DISABLE...
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∧ ∨ To define a four digit Master PIN, use the keys to select each digit from 0-9. Once you have the required NEXT DIGIT ENTER digit press the key. After selecting the fourth digit press CONFIRM CHANGE Now press to check that the number entered is the PIN you require.
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The following screen will be displayed to indicate that the Master PIN has been applied to access all NEXT functionality. Press to selectively enable functionality access for User 1 and User 2. Configure User 1 security settings ENABLE The PIN PROTECTION level screen will be displayed with User 1 highlighted, press to configure User 1 security settings or scroll to configure an alternative User.
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ENABLE user 1 security settings displays the PIN entry screen for User 1. To define a four digit User 1 PIN, ∧ ∨ NEXT DIGIT use the keys to select each digit from 0-9. Once you have the required digit press the ENTER key.
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∧ ∨ ENABLE To define the allowed functionality, use the keys to select the functionality and press . User 1 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled DISABLE FINISH functionality and press .
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ENABLE user 2 security settings displays the PIN entry screen for User 2. To define a four digit User 2 PIN, ∧ ∨ NEXT DIGIT use the keys to select each digit from 0-9. Once you have the required digit press the ENTER key.
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Note : Once Security Settings for User 1 and User 2 have been set by the Master, only the Master PIN will allow access to Security Settings. The HOME screen will be displayed. A PIN is now required to access all functionality. The Master PIN accesses all pump functionality and the User 1 and User 2 PINs access only the defined functionality.
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If the PIN entered does not allow access to the functionality the following screen will be displayed. Keypad beep ∧ ∨ ENABLE From SECURITY settings scroll to Keypad beep using the keys and select . The pump will now beep at every key press. m-530sn-gb-02...
19.2 General settings GENERAL SETTINGS To view the general settings menu, select from the main menu. Auto restart This pump offers an auto restart feature. If active on power loss, it restores the pump when power returns to the operating state it was in when power was lost. For example, if the pump was running in analog mode prior to power loss, it would return to the same operating mode and continue to run at a proportional speed to the analog input.
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icon is displayed on the home screens to indicate that the auto restart feature is active. Flow units The current chosen flow unit is displayed on the right hand side of the screen. To change flow units move the SELECT selection bar over the flow unit menu entry and press ∧...
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If a mass flow unit is selected, the specific gravity of the fluid must be entered. The following screen is displayed. ∧ ∨ SELECT Use the keys to enter the value of the specific gravity, and press Pump label The pump label is a user defined 20 digit alphanumeric label which is displayed in the header bar of the home screen.
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∧ ∨ Use the keys to scroll through the available characters for each digit. The available characters are 0- 9, A-Z and SPACE. NEXT PREVIOUS Press to move onto the next character, or to move back to the previous character. FINISH Press to save the entry and return to the general settings menu.
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Pumphead type Select GENERAL SETTINGS from the main menu. ∧ ∨ Pumphead type SELECT Use the keys to move the selection bar over and press . The following screen will be displayed. ∧ ∨ Pumphead SELECT Use the keys to move the selection bar over and press m-530sn-gb-02...
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∧ ∨ SELECT Use the keys to move the selection bar over the required pumphead type and press Tube size and tube material ∧ ∨ Tube size Bore Select from GENERAL SETTINGS, then use the keys to move the selection bar over size SELECT and press...
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∧ ∨ SELECT Use the keys to move the selection bar over the tube size to be used and press If a LoadSure element has been selected then the tube size is displayed as pressure and bore. m-530sn-gb-02...
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This screen also allows you to select the tube material used. ∧ ∨ Tube material SELECT Use the keys to move the selection bar over and press ∧ ∨ SELECT Use the keys to move the selection bar over the tube material to be used and press m-530sn-gb-02...
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∧ ∨ The PUMPHEAD MODEL screen allows the tube Lot Number to be recorded for future reference. Use the Tube lot number SELECT keys to move the selection bar over and press ∧ ∨ Use the keys to scroll through the available characters for each digit. The available characters are 0- 9, A-Z, and SPACE.
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Language Select language from the general settings menu to choose an alternative display language for the pump. The pump must be stopped before changing the language. ∧ ∨ SELECT Use the keys to move the selection bar to your required language. Press to confirm.
19.3 Control settings ∧ ∨ CONTROL SETTINGS Select from the main menu to access the sub menu shown below. Use the SELECT keys to move the selection bar. Press to choose the required function. Speed limit The maximum speed the pump is capable of running at is 220rpm. Speed limit Select from the control settings menu to define a lower maximum speed limit for the pump.
Reset run hours Reset run hours Select from the control settings menu. RESET INFO Select to zero the run hours counter. The run hours counter can be viewed by pressing from RESET CANCEL your home screen. The following screen will be displayed. Press to reset the run hours or to return to the CONTROL SETTINGS menu.
Troubleshooting If the pump display remains blank when the pump is switched on, make the following checks: • Check that the mains power is available to the pump. • Check the fuse in the wall plug if one is present. •...
Error code Error condition Suggested action Stop pump immediately. Er10 Tacho fault Power OFF/ON may reset. Or seek support. Stop pump immediately. Er14 Speed error Power OFF/ON may reset. Or seek support. Stop pump immediately. Er15 Over current Power OFF/ON may reset. Or seek support. Stop pump immediately.
Pumphead replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 23.1 Pumphead replacement 520R m-530sn-gb-02...
Tube replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 24.1 Continuous tubing 520R and 520R2 505L ≤8.0mm=145mm , 9.6mm=150mm m-530sn-gb-02...
24.2 Tube elements Grey Beige Blue >4 bar (60psi) >7 bar (100psi) >2 bar (30psi) 520REL, 520REM and 520REH Sanitary connectors Industrial connectors m-530sn-gb-02...
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505L General guide to cleaning with solvents Chemical Cleaning precautions Aliphatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Aromatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Ketone solvents Remove guard.
Ordering information 25.1 Pump part numbers 530 Part Code Configurator ● ● ● ● ● ● Configuration Plug options* 0: Pump 0: no plug 6: Drive only U: UK mains plug E: EU mains plug Model Ingress A: American mains 3: S Protection* plug...
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2.4mm wall elements for 520RE pumpheads 0-2 bar (0-30 psi) pressure rated elements Industrial STA-PURE inch Marprene TL Pumpsil Neoprene Series PFL 902.0032.PFQ 913.A032.PFQ 920.0032.PFQ 965.0032.PFQ 902.0064.PFQ 913.A064.PFQ 920.0064.PFQ 965.0064.PFQ 902.0096.PFQ 913.A096.PFQ 920.0096.PFQ 965.0096.PFQ Sanitary STA-PURE STA-PURE inch Bioprene TL Pumpsil Series PCS Series PFL...
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4-7 bar (60-100 psi) pressure rated elements Industrial STA-PURE Series inch Marprene TM 902.H032.PFQ 960.H032.PFQ Sanitary STA-PURE Series inch Bioprene TM 933.H032.PFT 960.H032.PFT m-530sn-gb-02...
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520R/520R2 520REL/520REM/520REH MNA2144A (520RE) Track assembly for cased pumps MN2023T and MN2003T (520RE) Drain port and nut Parts may be ordered individually. m-530sn-gb-02...
Performance data 26.1 Performance curves Flow rates of suction and discharge pressures for the pumphead at different drive speeds. This data was produced pumping water at ambient temperature. Marprene continuous tubing, 1.6mm wall, 200rpm, clockwise rotation m-530sn-gb-02...
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Trademarks Watson-Marlow, Bioprene, Pumpsil, LoadSure and Marprene are trademarks of Watson-Marlow Limited. Fluorel is a trademark of 3M. STA-PURE Series PCS and STA-PURE Series PFL are trademarks of W.L.Gore and Associates. m-530sn-gb-02...
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Disclaimers The information contained in this document is believed to be correct but Watson-Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice. WARNING: This product is not designed for use in and should not be used for, patient- connected applications.
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Publication history m-530sn-gb-02 530 S/SN pump First published 12.15. Issue 2: 06.16. m-530sn-gb-02...
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