Watson Marlow Pumps 530 Du Installation, Operating And Maintenance Manual
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Watson Marlow Pumps 530 Du Installation, Operating And Maintenance Manual

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530 Du/DuN Installation, operating, and maintenance manual
Contents
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  • Page 1: Table Of Contents

    530 Du/DuN Installation, operating, and maintenance manual Contents 1 Declaration of conformity 2 Declaration of incorporation 3 When you unpack your pump 3.1 Unpacking your pump 3.2 Packaging disposal 3.3 Inspection 3.4 Components supplied 3.5 Storage 4 Information for returning pumps...
  • Page 2 11.2 Wiring the US NEMA module 11.3 Earth screening of control cables on NEMA module 12 Start-up check list 13 Control wiring 13.1 Upper D-connector 13.2 Lower D Connector 13.3 Standard - 25 way D: Inputs and Outputs 13.4 Standard - 25 way D: power supply limits 13.5 N - Modules Standard and SCADA 13.6 Standard N - Module 13.7 SCADA N-Module...
  • Page 3 19.9 Setting high flow calibration 19.10 Setting a low signal 19.11 Setting low flow calibration 20 Network mode 20.1 Network settings 20.2 Protocol 20.3 Pump No (Pump Number) 20.4 Baud rate 20.5 Stop bits 20.6 Save network settings 21 MemoDose mode 21.1 To configure MemoDose 21.2 Set flow rate 21.3 Resume interrupted doses...
  • Page 4 27.2 Tube elements 28 Ordering information 28.1 Pump part numbers 28.2 Tubing and element part numbers 28.3 Pumphead spares 28.4 Pumping accessories 29 Performance data 29.1 Performance curves 30 Trademarks 31 Disclaimers 32 Publication history Original instructions The original instructions for this manual have been written in English. Other language versions of this manual are a translation of the original instructions m-530dun-en-08.2...

  • Page 5: Declaration Of Conformity

    Declaration of conformity EC Declaration of Conformity Watson-Marlow Limited Falmouth Cornwall TR11 4RU England 1. 530 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN) 630 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN) 730 Cased pumps (Models: SN, UN, DuN, BpN, En, EnN) 2.

  • Page 6: Declaration Of Incorporation

    Declaration of incorporation Declaration of Incorporation Watson-Marlow Ltd Falmouth Cornwall TR11 4RU England In accordance with the Machinery Directive 2006/42/EC that if this unit is to be installed into a machine or is to be assembled with other machines for installations, it shall not be put into service until the relevant machinery has been declared in conformity.

  • Page 7: When You Unpack Your Pump

    When you unpack your pump Unpacking your pump Unpack all parts carefully, retaining the packaging until you are sure all components are present and in good order. Check against the components supplied list, below. Packaging disposal Dispose of packaging materials safely, and in accordance with regulations in your area. The outer carton is made of corrugated cardboard and can be recycled.

  • Page 8: Information For Returning Pumps

    Information for returning pumps Before returning products, they must be thoroughly cleaned/decontaminated. The declaration confirming this should be completed and returned to us in advance of the item being shipped. You are required to complete and return a decontamination declaration stating all fluids that have been in contact with the equipment being returned to us.

  • Page 9: Warranty

    Warranty Watson-Marlow Ltd ("Watson-Marlow") warrants this product to be free from defects in materials and workmanship for five years from the date of shipment, under normal use and service. Watson-Marlow's sole responsibility and the customer's exclusive remedy for any claim arising out of the purchase of any product from Watson-Marlow is, at Watson-Marlow's option: repair, replacement or credit, where applicable.

  • Page 10: Safety Notes

    Safety notes This safety information should be used in conjunction with the rest of this operating manual. In the interests of safety, this pump and pumphead should only be used by competent, suitably trained personnel after they have read and understood the manual and considered any hazard involved. If the pump is used in a manner not specified by Watson-Marlow Ltd, the protection provided by the pump may be impaired.
  • Page 11 Fundamental work with regard to lifting, transportation, installation, starting-up, maintenance and repair should be performed by qualified personnel only. The unit must be isolated from mains power while work is being carried out. The motor must be secured against accidental start-up. Some pumps weigh more than 18kg (the exact weight depends on the model and pumphead - see on the pump).
  • Page 12 If hazardous fluids are to be pumped, safety procedures specific to the particular fluid and application must be put in place to protect against injury to persons. This product does not comply with the ATEX directive and must not be used in explosive atmospheres.

  • Page 13: Pump Specifications

    Pump specifications Specification ratings Operating temperature 5 °C to 40 °C (41 °F to 104 °F) Storage temperature 530: -40 °C to 70 °C (-40 °F to 158 °F) Humidity (non-condensing) 80 % up to 31 °C (88 °F) decreasing linearly to 50 % at 40 °C (104 °F) Maximum altitude 2000 m (6560 ft) Power Rating...

  • Page 14: Weights

    Weights Drive only + 520R, 520R2 + 520REL,520REM, 520REH, 520RET + 505L, 505LT lb oz lb oz lb oz lb oz IP31 21  6 10.6 23 5 10.5 23 3 12.2 26 14 IP66 10.6 23 5 11.5 25 5 11.4 25 2 13.1 28 13 Some pumps weigh more than 18 kg (the exact weight depends on the model...

  • Page 15: Good Pump Installation Practice

    Good pump installation practice General recommendations It is recommended that the pump is sited on a flat, horizontal, rigid surface, free from excessive vibration, to ensure the correct lubrication of the gearbox and correct pumphead operation. Allow a free flow of air around the pump to ensure that heat can be dissipated. Ensure that the ambient temperature around the pump does not exceed the recommended maximum operating temperature.

  • Page 16: Dos And Don'ts

    Peristaltic pumps are self-priming and self-sealing against backflow. No valves are required in inlet or discharge line, except those specified as below. Users must fit a non-return valve between the pump and the discharge pipework to avoid the sudden release of pressurised fluid in the event of a pumphead or tube failure.

  • Page 17: Pump Operation

    Pump operation 10.1 Keypad Layout and Key IDs Colour TFT display Change value / move selection bar Function keys Home Mode Stop Direction of flow Start HOME key When the HOME key is pressed it will return the user to the last known operating mode. If modifying pump settings when the HOME key is pressed, it will disregard any setting changes and return you to the last known operating mode.

  • Page 18: Starting And Stopping

    10.2 Starting and stopping 10.3 Using up and down keys 10.4 Maximum speed 10.5 Change rotation direction m-530dun-en-08.2...

  • Page 19: Connecting To A Power Supply

    Connecting to a power supply A well regulated electrical mains supply is required along with cable connections conforming to the best practice of noise immunity. It is not recommended to site these drives alongside electrical devices that may generate mains-borne noise, for example 3-phase contactors and inductive heaters. Set the voltage selector to 115 V for 100-120 V 50/60 Hz supplies or 230 V for 200-240 V 50/60 Hz supplies.

  • Page 20: Conductor Colour Coding

    11.1 Conductor colour coding Conductor type European colour North American colour Line Brown Black Neutral Blue White Ground Green/Yellow Green 11.2 Wiring the US NEMA module The NEMA 4X modules fitted to 530, 630 and 730 Du, S, U and PROFIBUS cased pumps with part numbers ending with an A (xxx.xxxx.xxA) have two pairs of wiring ports.

  • Page 21: Start-Up Check List

    Start-up check list Note: See also "Tube replacement " on page 115. Ensure that proper connections are achieved between the pump and suction and discharge piping. Ensure proper connection has been made to a suitable power supply. Ensure that the recommendations in the section "Good pump installation practice " on page 15 are followed.

  • Page 22: Control Wiring

    Control wiring Never apply mains power to the D-connectors. Apply the correct signals to the pins shown. Limit signals to the maximum values shown. Do not apply voltage across other pins. Permanent damage, not covered by warranty, may result. Keep 4-20 mA and low voltage signals separate from mains power. Use separate glanded input cables.

  • Page 23: Standard - 25 Way D: Inputs And Outputs

    13.3 Standard - 25 way D: Inputs and Outputs Note: Not all functions may be available, those available will depend on your pump model. Key to symbols DRY (NO LEAK) INPUT WET (LEAK DETECTED) OUTPUT STOP CLOCKWISE ROTATION KEYPAD DIRECTION CHANGE MANUAL (KEYPAD) CONTROL REMOTE DIRECTION CHANGE ANALOGUE (4-20mA/0-10V) CONTROL...
  • Page 24 Signal Name Input or output Configurable Signal response AUTO/MAN AUTOMAN AUTOMAN LOGIC OUT 1 LOGIC OUT 1 Output 1 LOGIC OUT 2 LOGIC OUT 2 Output 2 m-530dun-en-08.2...
  • Page 25 Signal Name Input or output Configurable Signal response LOGIC OUT 3 LOGIC OUT 3 Output 3 LOGIC OUT 4 logic_out4.pdf LOGIC OUT 4 Output 4 COMMON Commoning terminals, used for voltage supply for logic outputs m-530dun-en-08.2...
  • Page 26 Wiring the lower D connector Input Function Configurable Signal response output TACHO FREQUENCY TACHO F Hz TACHO 4-20 mA TACHO mA TACHO 0-10V 0-10 V m-530dun-en-08.2...
  • Page 27 Input Function Configurable Signal response output TTL 1 Output 1 TTL OUT 1 TTL 2 Output 2 TTL OUT 2 m-530dun-en-08.2...
  • Page 28 Input Function Configurable Signal response output DIRECTION DIRECTION DIRECTION START/STOP START/STOP Stop = high Stop = low START/STOP m-530dun-en-08.2...
  • Page 29 Input Function Configurable Signal response output DIRECTION ENABLE DIRECTION ENABLE DIRECTION ENABLE DOSE DOSE DOSE m-530dun-en-08.2...
  • Page 30 Input Function Configurable Signal response output ANALOG 1 Either 0-10 V or 4-20 mA ANALOG 1 0-10 V 10V REF ANALOGUE 1 ANALOG 2 ANALOG 2 m-530dun-en-08.2...

  • Page 31: Standard - 25 Way D: Power Supply Limits

    13.4 Standard - 25 way D: power supply limits Signal Connector Pin numbers Voltage Load 5 V Ref Upper 18, 19 5 V @ no load Total of all pins 10 mA max Lower 9, 19, 23 12 V Ref Upper 12 V @ no load Total of all pins 10 mA max Lower 10 V Ref...
  • Page 32 Note: It is recommended to separate the module from the pump and leave the connector PCB attached to the pump rear. Disconnect the Module ribbon from the pump by use of the ribbon eject levers on the connector board. Recommended control cable: metric = 0.14sq mm - 2.5sq mm solid and 0.14sq mm - 1.5sq mm stranded.
  • Page 33 Input or Configurable Connector No. Function Signal response output DIRECTION DIRECTION DOSE DOSE STOP HIGH RUN /STOP Stop = high STOP LOW RUN /STOP Stop = low RUN /STOP m-530dun-en-08.2...
  • Page 34 Input or Configurable Connector No. Function Signal response output ANALOGUE 1 DIRECTION EN REMOTE POT 10 V 10 mA Max ANALOGUE 2 LEAK DETECT HIGH LEAK DETECT Leak = high LEAK DETECT LOW LEAK DETECT Leak = low LEAK DETECT m-530dun-en-08.2...

  • Page 35: Scada N-Module

    Input or Configurable Connector No. Function Signal response output R S 4 8 5 0 V A B J 1 0 Hz=5 V TTL V=0-10 V I=4-20 mA TACHO O/P SPARE SUPPLIES Sum of all 12 V currents = 10 mA DC Max COMMONING LOW=N/C J14,15,16,17 HIGH=N/O RELAY 1-4...
  • Page 36 RS485 Tacho o/p Relay 4 Relay 3 Relay 2 Relay 1 +12V +10V Direction Auto/man i/p Tube monitor Analog 2 Rem pot Direction i/p enable link Analog 1 Run/stop i/p Dose i/p Recommended control cable: metric = 0.14 sq mm - 2.5 sq mm solid and 0.14 sq mm - 1.5 sq mm stranded.
  • Page 37 SCADA N Module: Input/output Connectors Input or Configurable Connector No. Function Signal Response Output AUTO/MAN DIRECTION DOSE Stop = high RUN/STOP Stop = low ANALOGUE 1 DIRECTION EN m-530dun-en-08.2...
  • Page 38 Input or Configurable Connector No. Function Signal Response Output REMOTE POT 10 V 10 mA Max ANALOGUE 2 LEAK DETECT Leak = high LEAK DETECT Leak = low 0-10 V 4-20 mA TACHO O/P img_scada_mod_j12-15.pdf LOW=N/C J12,J13,J14,J15 HIGH=N/O RELAY 1-4 110 VAC MAX Switches in or out a 124R termination resistor - May be required for long cable lengths m-530dun-en-08.2...

  • Page 39: Standard - 9 Way D - Rs232 Use

    Input or Configurable Connector No. Function Signal Response Output Switches in or out a filter capacitor for optional use when internal terminal is selected. May be of use if data errors occur with long lines. 13.8 Standard - 9 way D - RS232 Use Recommended control cable: 7/0.2 mm 24AWG screened, circular, up to 25 core.
  • Page 40 Command Parameter Meaning Clear the cumulative tachometer count Set speed to Num1 RPM (Range 1 - 9999 in Num1 steps of 1) Increment the speed by 1 RPM Decrement the speed by 1 RPM Start running Stop running Change direction Set direction to clockwise Set direction to counter-clockwise Return status (see Note 3)
  • Page 41 NOTES: New enhanced protocol Note 1: The Checksum is calculated as the 1's complement of the least significant 8 bits of the unsigned sum of the individual bytes that form the message (excluding the checksum, SOM and EOM indicators) converted into two ASCII-HEX characters. The sender can choose to omit the checksum and can instead enter ?? Note 2: The correlation between the tachometer pulses and the motor rotation is fixed and provides a...
  • Page 42 Command Parameter Meaning Decrement the speed by 1 rpm Start running Stop running Change direction Set direction to clockwise Set direction to counter-clockwise Return status. See Note 2 Return the total deci pump revolutions count Display text on 1 to 4 lines with ~ as the line line1~line2~line3~line4@ delimiter.
  • Page 43 NOTES: Historical basic protocol Note 4: In all cases, 'n' can be any number from 1 to 16 inclusive, and by exception the # symbol can be used as an all-drives command; but not with the RS, RT or ZY commands, as the results would be indeterminate.

  • Page 44: Switching The Pump On For The First Time

    Switching the pump on for the first time Power up the pump. The pump displays the start-up screen with the Watson-Marlow Pumps logo for three seconds. 14.1 Selecting the display language 1. Use the ∧/∨ keys to select your chosen language, and press SELECT. m-530dun-en-08.2...
  • Page 45 2. Your selected language will now be displayed on screen. Choose CONFIRM to continue. All text will now appear in your chosen language. 3. Choose REJECT to return to the language choice screen. This then proceeds to the home screen. m-530dun-en-08.2...

  • Page 46: First-Time Start-Up Defaults

    14.2 First-time start-up defaults The pump is preset with operational parameters as shown in table below. Parameter 530 default Language Not set Default mode Manual Default manual speed 220 rpm Pump status Stopped Max speed 220 rpm Direction Pumphead 520R2 Tube size 9.6 mm Tube material Bioprene...
  • Page 47 Parameter 530 default Output 2 - status High = CW Output 3 Auto/man Output 3 - status High = auto Output 4 General alarm Output 4 - status High = alarm The pump is now ready to operate according to the defaults listed above. Note: The display background colour changes according to running state as follows: White background indicates pump stopped Grey background indicates pump running...

  • Page 48: Switching The Pump On In Subsequent Power Cycles

    Switching the pump on in subsequent power cycles Subsequent power-up sequences will jump from the start-up screen to the home screen. The pump runs a power-on test to confirm proper functioning of the memory and hardware. If a fault is found, an error code is displayed. The pump displays the start- up screen with the Watson- Marlow Pumps logo for three seconds followed by the home screen Start-up defaults are those in place when the pump was switched off last...

  • Page 49: Mode Menu

    Mode menu Press MODE to display the Change mode menu. Use the ∧ and ∨ keys to scroll through the available modes. • Manual(default) • Flow calibration • Analog • Network • Memodose • CANCEL Use SELECT to choose mode. Use the right hand function key to alter mode settings. m-530dun-en-08.2...

  • Page 50: Manual

    Manual All settings and functions of the pump in manual mode are set and controlled by means of key-presses. Immediately after the start-up display sequence detailed in: "Switching the pump on in subsequent power cycles " on page 48, the manual mode home screen will be displayed unless auto restart is enabled.

  • Page 51: Stop

    17.2 STOP Stops the pump. The display background changes to white. If the pump is not running pressing this has no effect. 17.3 INCREASING AND DECREASING FLOW RATE Using the ∧ and ∨ keys will increase or decrease the flow rate. Decreasing flow rate A single key press will decrease flow rate by the least significant digit of the chosen flow rate unit.

  • Page 52: Max Function (Manual Mode Only)

    17.4 MAX FUNCTION (Manual mode only) Press and hold the MAX key to run at maximum flow. Release the key to stop the pump. The volume dispensed and time elapsed are displayed while the MAX key is pressed and held. m-530dun-en-08.2...

  • Page 53: Flow Calibration

    Flow calibration This pump displays flow rate in ml/min. 18.1 Setting the flow calibration Using the ∧ /∨ keys, scroll to Flow calibration and press CALIBRATE. Using the ∧ /∨ keys, enter the maximum flow rate limit and press ENTER. m-530dun-en-08.2...
  • Page 54 Press START to begin pumping a volume of fluid for calibration. Press STOP to stop pumping fluid for the calibration. m-530dun-en-08.2...
  • Page 55 Use the ∧ /∨ keys to enter the actual volume of fluid pumped. To accept the new calibration press ACCEPT or RE-CALIBRATE to repeat the procedure. Press HOME or MODE to abort. The pump is now calibrated. m-530dun-en-08.2...

  • Page 56: Analog Mode

    Analog mode In this remote operating mode the flow rate will be proportional to the external milliamp or voltage signal input received by the pump. The relationship between the external analog signal and the flow rate is determined by configuring the two points A and B as shown in the graph below. The rate of flow can be proportional or inversely proportional to the analog input.

  • Page 57: Analog Calibration

    19.1 Analog calibration The pump must be stopped before attempting to calibrate the values. High and low signals must be within range. If the signal sent is out of range you will not be able to set the signal input value and progress to the next step in the process. Select MENU, then select MODE menu.

  • Page 58: Calibrate Input

    19.2 Calibrate Input 1 Using the ∧ /∨ keys, scroll to Analog Input and press SELECT. Select the input signal type using the ∧ /∨ keys and press SELECT. The pump gives the option to enter the high and low mA or V signals manually or via the analog input. Entering mA values is described here, however the process for entering V signals is identical.

  • Page 59: Setting A High Signal

    Choose whether to enter the current values manually via the keypad, or whether to apply the current signals electrically to the analog input. 19.3 Setting a high signal Send the high signal input to the pump, or enter the current value using the ∧ / ∨ keys. m-530dun-en-08.2...

  • Page 60: Setting High Flow Calibration

    ACCEPT appears when high mA signal is within tolerance limits. Press ACCEPT to accept the high signal input or CANCEL to return to the previous screen. 19.4 Setting high flow calibration Using the ∧ / ∨ keys, scroll to the desired flow rate. Select SET FLOW or press BACK to return to the previous screen.

  • Page 61: Setting A Low Signal

    19.5 Setting a low signal Send the low signal input to the pump, or enter the current value using the ∧ / ∨ keys. If the range between the low and high signal is less than 1.5 mA, the following error message will be displayed.

  • Page 62: Setting Low Flow Calibration

    ACCEPT appears when low mA signal is within tolerance limits. Press ACCEPT to accept the low signal input or CANCEL to return to the previous screen. 19.6 Setting low flow calibration Using the ∧ / ∨ keys, scroll to the desired scale factor. Select SET FLOW. m-530dun-en-08.2...
  • Page 63 This proceeds to the screen confirming calibration is complete. Select ANALOG to start in analog mode or MANUAL to continue in manual mode. m-530dun-en-08.2...

  • Page 64: Calibrating The Scaling Input

    19.7 Calibrating the scaling input It is possible to scale the speed of the pump remotely by one of these methods: a voltage analog signal within the range 0-10 V; or a current analog signal within the range 4-20 mA. The speed of the pump as set by Analog 1 is scaled in proportion to the signal from Analog 2 according to the formula y=as, where a is the speed set by Analog 1, s is the scaling set by Analog 2, and y is the scaled rotation speed.
  • Page 65 Choose whether to enter the current values manually via the keypad, or whether to apply the current signals electrically to the analog input. m-530dun-en-08.2...

  • Page 66: Setting A High Signal

    19.8 Setting a high signal Send the high signal input to the pump, or enter the current value using the ∧ / ∨ keys. ACCEPT appears when high mA signal is within tolerance limits. Press ACCEPT to accept the high signal input or CANCEL to return to the previous screen.

  • Page 67: Setting High Flow Calibration

    19.9 Setting high flow calibration Using the ∧ / ∨ keys, scroll to the desired scale factor. Select SET SCALE or press BACK to return to the previous screen. 19.10 Setting a low signal Send the low signal input to the pump, or enter the current value using the ∧ / ∨ keys. m-530dun-en-08.2...

  • Page 68: Setting Low Flow Calibration

    ACCEPT appears when low mA signal is within tolerance limits. Press ACCEPT to accept the low signal input or CANCEL to return to the previous screen. 19.11 Setting low flow calibration Using the ∧ / ∨ keys, scroll to the desired flow rate. Select SET SCALE. m-530dun-en-08.2...
  • Page 69 This proceeds to the screen confirming calibration is complete. Select ANALOG to start in analog mode or MANUAL to continue in manual mode. m-530dun-en-08.2...

  • Page 70: Network Mode

    Network mode Check that the pump is ready to run before selecting network operation. Remote control signals may start the pump without warning. 20.1 Network settings Select MODE Using the ∧ /∨ keys, scroll to Network and press SETTINGS. In both RS485 and RS232 mode there is the option to run in ENHANCED or BASIC communication protocol.

  • Page 71: Baud Rate

    Note: If the network protocol is RS485 the maximum number that can be assigned to the pump is 32, otherwise it is 16. 20.4 Baud rate The baud rate will now be highlighted. Adjust using the ∧ /∨ keys and press NEXT to assign and move The following table shows the available baud rates.

  • Page 72: Save Network Settings

    20.6 Save network settings The following screen is displayed: Press SAVE to save the new network settings or DISCARD to discard the new settings and return to the HOME screen. m-530dun-en-08.2...

  • Page 73: Memodose Mode

    MemoDose mode Each time the pump is started by pressing START, it records the number of pumphead revolutions which occur until STOP is pressed. The number of revolutions is proportional to the volume of fluid which has been dispensed: the dose. MemoDose mode allows the user to repeat-dose a precise volume of fluid. This can be achieved by dispensing a master dose, or entering a dose volume manually using the keypad.

  • Page 74: Resume Interrupted Doses

    Using the ∧ /∨ keys, enter the dose flow rate and press SELECT. 21.3 Resume interrupted doses MemoDose Mode gives you the opportunity to resume interrupted doses following a power cycle (Note: Auto-restart must be on for this to function). Alternatively interrupted doses can be discarded and a new dose started when power is resumed.

  • Page 75: Master Dose

    21.4 Master dose Using the ∧ /∨ keys, scroll to Master dose and press SELECT. The following screen is displayed; press MANUAL to enter a dose via the keypad or DOSE to dispense a master dose. m-530dun-en-08.2...
  • Page 76 Dispensing a master dose Press START to begin dispensing the Master Dose. Press STOP to finish dispensing the Master Dose. m-530dun-en-08.2...
  • Page 77 Manual dose entry Press MANUAL on the master dose screen. Using the ∧ /∨ keys enter the required dose volume and press SELECT to record the master dose or CANCEL to return to MemoDose Settings. Save dose volume Press SAVE to record the Master Dose or CANCEL to return to MemoDose settings. m-530dun-en-08.2...

  • Page 78: Manual Dosing

    When MemoDose SETTINGS are complete the following screen is displayed; press MEMODOSE to start in MemoDose Mode or BACK to return to MemoDose settings. 21.5 Manual dosing From the MemoDose Home screen, press START to deliver a dose. The screen displays the dose flow rate and the dose remaining counting down from 100% to 0%.
  • Page 79 If the delivered dose differs from the volume required, the percentage may be adjusted within the limits 50% to 150% of the master dose. Use the ∧ /∨ keys to alter the percentage. The new dose size is displayed as a percentage on the home screen. 107% If STOP is pressed during dosing, the pump stops.

  • Page 80: Main Menu

    Main menu To access the main menu press the MENU button from one of the HOME screens or INFO screens. This will display the main menu as shown below. Use the ∧ /∨ keys to move the selection bar between the available options.

  • Page 81: Security Settings

    22.1 Security settings Security settings can be changed by selecting SECURITY SETTINGS from the Main menu. Auto keypad lock Press ENABLE/DISABLE to switch on/off the Auto keypad lock. When active the keypad will 'lock' after 20 seconds of inactivity. Once locked it will display the screen below when any key is pressed. To unlock the keypad press the two UNLOCK keys together.
  • Page 82 The padlock icon will appear on the operating mode home screen to show that keypad lock is activated. Note that the STOP key will always work whether the keypad is locked or not. PIN protection Using the ∧ / ∨ keys select PIN protection from the SECURITY SETTINGS menu and press ENABLE/DISABLE to switch on/off the PIN protection.
  • Page 83 Now press CONFIRM to check that the number entered is the PIN you require. Press CHANGE to return to PIN entry. m-530dun-en-08.2...
  • Page 84 The following screen will be displayed to indicate that the Master PIN has been applied to access all functionality. Press NEXT to selectively enable functionality access for User 1 and User 2. Configure User 1 security settings The PIN PROTECTION level screen will be displayed with User 1 highlighted, press ENABLE to configure User 1 security settings or scroll to configure an alternative User.
  • Page 85 ENABLE user 1 security settings displays the PIN entry screen for User 1. To define a four digit User 1 PIN, use the ∧ /∨ keys to select each digit from 0-9. Once you have the required digit press the NEXT DIGIT key.
  • Page 86 To define the allowed functionality, use the ∧ /∨ keys to select the functionality and press ENABLE. User 1 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE. When all the required functionality has been enabled, press FINISH. Configure User 2 security settings The PIN PROTECTION level screen will be displayed with User 2 highlighted, press ENABLE to configure User 2 security settings or scroll to configure an alternative User.
  • Page 87 ENABLE user 2 security settings displays the PIN entry screen for User 2. To define a four digit User 2 PIN, use the ∧ /∨ keys to select each digit from 0-9. Once you have the required digit press the NEXT DIGIT key.
  • Page 88 Note: Once Security Settings for User 1 and User 2 have been set by the Master, only the Master PIN will allow access to Security Settings. The HOME screen will be displayed. A PIN is now required to access all functionality. The Master PIN accesses all pump functionality and the User 1 and User 2 PINs access only the defined functionality.
  • Page 89 If the PIN entered does not allow access to the functionality the following screen will be displayed. Keypad beep From SECURITY settings scroll to Keypad beep using the ∧ /∨ keys and select ENABLE. The pump will now beep at every key press. m-530dun-en-08.2...

  • Page 90: General Settings

    PIN entry on start-up The setting PIN entry during start-up can be used to configure the software to choose if PIN entry is required during start up. This feature also means that auto-restart capability is now independent of PIN code entry after start up. If this setting is enabled ü...
  • Page 91 Press ENABLE/DISABLE to turn the auto restart feature on/off (Manual mode, network mode and memodose feature only). Do not use auto restart for more than 20 mains power starts per hour. We recommend remote control where a high number of starts is required. If the Auto restart feature is enabled it may cause the pump to start as soon as power is turned on.
  • Page 92 The ! symbol is a warning that the pump could remotely activate at any time. It will always be displayed when the pump is in any remote control mode (analog and network mode). It will also be displayed when auto restart has been enabled as the pump could activate after a power cycle, (auto-restart applies to manual mode, network mode and memodose).
  • Page 93 If a mass flow unit is selected, the specific gravity of the fluid must be entered. The following screen is displayed. Use the ∧ /∨ keys to enter the value of the specific gravity, and press SELECT. Pump label The pump label is a user defined 20 digit alphanumeric label which is displayed in the header bar of the home screen.
  • Page 94 Use the ∧ /∨ keys to scroll through the available characters for each digit. The available characters are 0-9, A-Z and SPACE. Press NEXT to move onto the next character, or PREVIOUS to move back to the previous character. Press FINISH to save the entry and return to the general settings menu. m-530dun-en-08.2...
  • Page 95 Pumphead type Select GENERAL SETTINGS from the main menu. Use the ∧ /∨ keys to move the selection bar over Pumphead type and press SELECT. The following screen will be displayed. Use the ∧ /∨ keys to move the selection bar over Pumphead and press SELECT. m-530dun-en-08.2...
  • Page 96 Use the ∧ /∨ keys to move the selection bar over the required pumphead type and press SELECT. Tube size and tube material Select Tube size from GENERAL SETTINGS, then use the ∧ /∨ keys to move the selection bar over Bore size and press SELECT.
  • Page 97 Use the ∧ /∨ keys to move the selection bar over the tube size to be used and press SELECT. If a LoadSure element has been selected then the tube size is displayed as pressure and bore. m-530dun-en-08.2...
  • Page 98 This screen also allows you to select the tube material used. Use the ∧ /∨ keys to move the selection bar over Tube material and press SELECT. Use the ∧ /∨ keys to move the selection bar over the tube material to be used and press SELECT. m-530dun-en-08.2...
  • Page 99 The PUMPHEAD MODEL screen allows the tube Lot Number to be recorded for future reference. Use the ∧ /∨ keys to move the selection bar over Tube lot number and press SELECT. Use the ∧ /∨ keys to scroll through the available characters for each digit. The available characters are 0-9, A-Z, and SPACE.
  • Page 100 Language Select language from the general settings menu to choose an alternative display language for the pump. The pump must be stopped before changing the language. Use the ∧ /∨ keys to move the selection bar to your required language. Press SELECT to confirm. Your selected language will now be displayed on screen.

  • Page 101: Control Settings

    22.3 Control settings Select CONTROL SETTINGS from the main menu to access the sub menu shown below. Use the ∧ /∨ keys to move the selection bar. Press SELECT to choose the required function. Speed limit The maximum speed the pump is capable of running at is 220 rpm. Select Speed limit from the control settings menu to define a lower maximum speed limit for the pump.

  • Page 102: Configure Outputs

    Reset run hours Select Reset run hours from the control settings menu. Select RESET to zero the run hours counter. The run hours counter can be viewed by pressing INFO from your home screen. The following screen will be displayed. Press RESET to reset the run hours or CANCEL to return to the CONTROL SETTINGS menu.
  • Page 103 Use the ∧ /∨ keys and press SELECT to choose which pump status you require for the chosen output. The tick symbol indicates the current setting. Use the ∧ /∨ keys and press SELECT to choose the logic state of the chosen output. Press SELECT to program the output or BACK to cancel.

  • Page 104: Configure Inputs

    22.5 Configure inputs Select Configure inputs from the CONTROL SETTINGS menu. Use the ∧ /∨ keys and press SELECT to choose which input to configure. Use the ∧ /∨ keys and press SELECT to choose the logic state of the chosen input. Press SELECT to program the output or BACK to cancel.
  • Page 105 Disable remote stop in manual mode Users can disable/enable the remote stop input when the pump is in manual mode by using the following sequence to configure the 'start/stop' settings. The default is û. The start/stop input is not disabled in manual mode. Press SELECT to change the setting to ü.
  • Page 106 Enable remote stop in manual mode The setting isü. The start/stop input is disabled. Press SELECT to open the logic state menu. m-530dun-en-08.2...
  • Page 107 Use the ∧ /∨ keys and press SELECT to choose the logic state of the chosen input for your connected control hardware. Press HOME to return and store the setting. The input is now enabled in manual mode. m-530dun-en-08.2...

  • Page 108: Help

    22.6 Help Help Select Help from the main menu to access the help screens. m-530dun-en-08.2...

  • Page 109: Troubleshooting

    Troubleshooting If the pump display remains blank when the pump is switched on, make the following checks: • Check that the mains power is available to the pump. • Check the fuse in the wall plug if one is present. •...

  • Page 110: Leak Detection

    23.1 Leak detection If a Watson-Marlow leak detector has been fitted to the pumphead, and a leak is detected; the pump will display the following message: Follow the instructions in "Tube replacement " on page 115 to replace your tube or tubing element. If this message is repeated when power is returned to the pump check that the leak detector is clean and free of debris and cycle the power to the pump.

  • Page 111: Technical Support

    Error code Error condition Suggested action Stop pump immediately. Er10 Tacho fault Power OFF/ON may reset. Or seek support. Stop pump immediately. Er14 Speed error Power OFF/ON may reset. Or seek support. Stop pump immediately. Er15 Over current Power OFF/ON may reset. Or seek support. Stop pump immediately.

  • Page 112: Drive Maintenance

    Drive maintenance There are no user serviceable parts inside the pump. Please contact your local Watson-Marlow representative to arrange repair. m-530dun-en-08.2...

  • Page 113: Drive Spares

    Drive spares Description Part No. Replaceable main fuse, type T2, 2.5A H 250 V 20 mm (Pack of 5) MNA2107A Foot (Pack of 5) MNA2101A Module seal MN2516B Module switch cover MN2505M Glands (STD) GR0056 Glands (EMC) GR0075 Blanking plugs GR0057 Sealing washer for blanking plug and gland GR0058 Snap-fit vent MN2513B...

  • Page 114: Pumphead Replacement

    Pumphead replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 26.1 Pumphead replacement 520R m-530dun-en-08.2...

  • Page 115: Tube Replacement

    Tube replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 27.1 Continuous tubing 520R and 520R2 505L ≤8.0 mm=145 mm , 9.6 mm=150 mm m-530dun-en-08.2...

  • Page 116: Tube Elements

    27.2 Tube elements Grey Beige Blue >4 bar (60 psi) >7 bar (100 psi) >2 bar (30 psi) 520REL, 520REM, 520REH 530 Sanitary connectors 530 Industrial connectors m-530dun-en-08.2...
  • Page 117 505L General guide to cleaning with solvents Chemical Cleaning precautions Remove guard. Minimize rotor cap and clutch boot Aliphatic hydrocarbons exposure to less than one minute (risk of attack). Remove guard. Minimize rotor cap and clutch boot Aromatic hydrocarbons exposure to less than one minute (risk of attack). Remove guard.

  • Page 118: Ordering Information

    Ordering information 28.1 Pump part numbers • • • • • • Plug options Configuration Model U: UK mains plug 0: Pump 3: S E: EU mains plug 6: Drive only 4: U A: American mains plug 5: Du K: Australia mains plug Pumphead 6: Bp R: Argentina mains plug...

  • Page 119: Tubing And Element Part Numbers

    28.2 Tubing and element part numbers 1.6 mm wall tubing for 520R pumpheads STA-PURE Series inch Marprene Bioprene 1/50 902.0005.016 933.0005.016 — 1/32 902.0008.016 933.0008.016 — 1/16 902.0016.016 933.0016.016 966.0016.016 902.0032.016 933.0032.016 966.0032.016 3/16 902.0048.016 933.0048.016 966.0048.016 902.0064.016 933.0064.016 966.0064.016 5/16 902.0080.016 933.0080.016 966.0080.016...
  • Page 120 3/16 913.A048.016 913.A064.016 5/16 913.A080.016 Note: 1.6 mm wall STA- PURE Series PFL and STA- PURE Series PCS tubing are supplied in 305 mm lengths. m-530dun-en-08.2...
  • Page 121 2.4 mm wall tubing for 520R2 pumpheads inch Marprene Bioprene Pumpsil 1/50 — — — 913.A005.024 1/32 — — — 913.A008.024 1/16 902.0016.024 933.0016.024 913.A016.024 902.0032.024 933.0032.024 913.A032.024 3/16 902.0048.024 933.0048.024 913.A048.024 902.0064.024 933.0064.024 913.A064.024 5/16 902.0080.024 933.0080.024 913.A080.024 902.0096.024 933.0096.024 913.A096.024 STA-PURE Series STA-PURE Series...
  • Page 122 2.4 mm wall elements for 520RE pumpheads 0-2 bar (0-30 psi) pressure rated elements Industrial inch Marprene TL Pumpsil Neoprene 902.0032.PFQ 913.A032.PFQ 920.0032.PFQ 902.0064.PFQ 913.A064.PFQ 920.0064.PFQ 902.0096.PFQ 913.A096.PFQ 920.0096.PFQ Sanitary inch Bioprene TL Pumpsil STA-PURE Series PCS STA-PURE Series PFL 933.0032.PFT 913.A032.PFT 961.0032.PFT 966.0032.PFT...
  • Page 123 4-7 bar (60-100 psi) pressure rated elements Industrial inch Marprene TH 902.H032.PFQ Sanitary inch Bioprene TH STA-PURE Series PCS 933.H032.PFT 961.H032.PFT m-530dun-en-08.2...

  • Page 124: Pumphead Spares

    28.3 Pumphead spares 520R/520R2 520REL/520REM/520REH Assembly Part Number Description number 053.1011.100 520R 053.1011.2L0 520R2 053.1011.EL0 520REL 053.1011.EM0 520REM 053.1011.EH0 520REH Pumphead guard complete with tool- MNA2050A (520R, 520R2) unlockable latch Track assembly for cased pumps complete MNA2045A (520R, 520R2) with spring-loaded tube clamps MNA2043A (520R - 1.6 mm wall tube) MNA2001 (520R2 - 2.4 mm wall tube) Rotor assembly complete with pumping...

  • Page 125: Pumping Accessories

    Assembly Part Number Description number MNA2006A (520R, 520R2) Bottom (LH) tube clamp MN2002M (520R, 520R2) Tube clamp location plug Drain plug MN2131M (520RE) MNA2005A (520R, 520R2) Top (RH) tube clamp MN2002M (520R, 520R2) Tube clamp location plug MN2034B Guard latch spring MN2005M Guard latch spring cartridge Pumphead guard complete with seal and...
  • Page 126 Pump Accessory Description Part code compatibility Tube clamp set for 505L 505LTC 059.4001.000 530Di pumphead 505AS Filling stand 059.5001.000 All models Dispensing lance for use with 520AL 059.5052.000 All models 520AFN filling needles 505AFN Filling needle set 059.5101.000 All models Filling needle 1.6 mm bore 059.5100.016 All models...

  • Page 127: Performance Data

    Performance data 29.1 Performance curves Flow rates of suction and discharge pressures for the pumphead at different drive speeds. This data was produced pumping water at ambient temperature. Marprene continuous tubing, 1.6 mm wall, 200 rpm, clockwise rotation 2500 8.0 mm 2000 1500 6.4 mm ml/min...
  • Page 128 Marprene continuous tubing, 2.4 mm wall, 200 rpm, clockwise rotation 3500 9.6 mm 3000 2500 8.0 mm 2000 ml/min 6.4 mm 1500 1000 4.8 mm 3.2 mm 1.6 mm Suction (-) bar Pressure (+) bar Marprene continuous tubing, 2.4 mm wall, 200 rpm, counter-clockwise rotation 3500 9.6 mm 3000...
  • Page 129 Marprene TL element, 0-2 bar (0-30 psi), 200 rpm, counter-clockwise rotation 3500 9.6 mm 3000 2500 2000 ml/min 1500 6.4 mm 1000 3.2 mm Suction (-) bar Pressure (+) bar Sta-Pure element, 0-2 bar (0-30 psi), 200 rpm, counter-clockwise rotation 3500 9.6 mm 3000 2500 2000 ml/min...
  • Page 130 Marprene TM element, 2-4 bar (20-60 psi), 200 rpm, counter-clockwise rotation 1400 6.4 mm 1200 1000 ml/min 3.2 mm Suction (-) bar Pressure (+) bar Sta-Pure element, 2-4 bar (30-60 psi), 200 rpm, counter-clockwise rotation 1600 6.4 mm 1400 1200 1000 ml/min 3.2 mm Suction (-) bar Pressure (+) bar m-530dun-en-08.2...
  • Page 131 Marprene TH element, 4-7 bar(60-100 psi), 200 rpm, counter-clockwise rotation 3.2 mm ml/min Suction (-) bar Pressure (+) bar m-530dun-en-08.2...

  • Page 132: Trademarks

    Trademarks Watson-Marlow, LoadSure, Qdos, ReNu, LaserTraceability, Pumpsil, PureWeld XL, Bioprene, Marprene are registered trademarks of Watson-Marlow Limited. Tri-Clamp is a registered trademark of Alfa Laval Corporate AB. STA-PURE Series PCS and STA-PURE Series PFL are trademarks of W.L.Gore and Associates. EtherNet/IP™...

  • Page 133: Disclaimers

    Disclaimers The information contained in this document is believed to be correct but Watson- Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice. WARNING: This product is not designed for use in and should not be used for, patient- connected applications.

  • Page 134: Publication History

    Publication history Date of File Notes issue m-530dun-en-01 530 Du/DuN 12.15 First release pump 05.17 Issue 2 m-530dun-en-04 530 Du/DuN All versions updated, combined to single source and 09.18 pump unified to Issue 4 m-530dun-en-08 530 Du/DuN 04.20 All versions updated and unified to Issue 8 pump m-530dun-en-08.1 530...

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