Watson Marlow Pumps 630 Series Installation, Operating And Maintenance Manual
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Watson Marlow Pumps 630 Series Installation, Operating And Maintenance Manual

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630 En/EnN Installation, operating, and maintenance manual
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  • Page 1: Table Of Contents

    630 En/EnN Installation, operating, and maintenance manual Contents 1 Declaration of conformity 2 Declaration of incorporation 3 When you unpack your pump 3.1 Unpacking your pump 3.2 Packaging disposal 3.3 Inspection 3.4 Components supplied 3.5 Storage 4 Information for returning pumps 5 Peristaltic pumps - an overview 6 Warranty 7 Safety notes...
  • Page 2 11.2 Wiring the NEMA module 11.3 Earth screening of control cables on NEMA module 11.4 Ethernet M12 connector screen connection 12 Start-up check list 13 Control wiring 13.1 Pump external interface parameters 13.2 Features on the rear of the pump 13.3 IP31 Wiring connections 13.4 Sensor Wiring - IP31 13.5 IP66 Wiring - N Module 13.6 Input/output connectors - IP66...
  • Page 3 20 Sensors 20.1 Sensor wiring 20.2 Setting up the sensors 20.3 Start up delay 20.4 Generic Sensors 20.5 Flow Sensor Reading 21 Main menu 21.1 Security settings 21.2 General settings 22 Help 22.1 Help 23 Troubleshooting 23.1 Error codes 23.2 Technical support 24 Drive maintenance 25 Drive spares 26 Pumphead replacement...
  • Page 4 Original instructions The original instructions for this manual have been written in English. Other language versions of this manual are a translation of the original instructions m-630en-en-01...

  • Page 5: Declaration Of Conformity

    Declaration of conformity EC Declaration of Conformity Watson-Marlow Limited Falmouth Cornwall TR11 4RU England 1. 530 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN) 630 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN) 730 Cased pumps (Models: SN, UN, DuN, BpN, En, EnN) 2.

  • Page 6: Declaration Of Incorporation

    Declaration of incorporation Declaration of Incorporation Watson-Marlow Ltd Falmouth Cornwall TR11 4RU England In accordance with the Machinery Directive 2006/42/EC that if this unit is to be installed into a machine or is to be assembled with other machines for installations, it shall not be put into service until the relevant machinery has been declared in conformity.

  • Page 7: When You Unpack Your Pump

    When you unpack your pump Unpacking your pump Unpack all parts carefully, retaining the packaging until you are sure all components are present and in good order. Check against the components supplied list, below. Packaging disposal Dispose of packaging materials safely, and in accordance with regulations in your area. The outer carton is made of corrugated cardboard and can be recycled.

  • Page 8: Information For Returning Pumps

    Information for returning pumps Before returning products, they must be thoroughly cleaned/decontaminated. The declaration confirming this should be completed and returned to us in advance of the item being shipped. You are required to complete and return a decontamination declaration stating all fluids that have been in contact with the equipment being returned to us.

  • Page 9: Warranty

    Warranty Watson-Marlow Ltd ("Watson-Marlow") warrants this product to be free from defects in materials and workmanship for five years from the date of shipment, under normal use and service. Watson-Marlow's sole responsibility and the customer's exclusive remedy for any claim arising out of the purchase of any product from Watson-Marlow is, at Watson-Marlow's option: repair, replacement or credit, where applicable.

  • Page 10: Safety Notes

    Safety notes This safety information should be used in conjunction with the rest of this operating manual. In the interests of safety, this pump and pumphead should only be used by competent, suitably trained personnel after they have read and understood the manual and considered any hazard involved. If the pump is used in a manner not specified by Watson-Marlow Ltd, the protection provided by the pump may be impaired.
  • Page 11 Fundamental work with regard to lifting, transportation, installation, starting-up, maintenance and repair should be performed by qualified personnel only. The unit must be isolated from mains power while work is being carried out. The motor must be secured against accidental start-up. Some pumps weigh more than 18kg (the exact weight depends on the model and pumphead - see on the pump).
  • Page 12 If hazardous fluids are to be pumped, safety procedures specific to the particular fluid and application must be put in place to protect against injury to persons. This product does not comply with the ATEX directive and must not be used in explosive atmospheres.

  • Page 13: Pump Specifications

    Pump specifications Specification ratings Operating temperature 5C to 40C (41F to 104F) Storage temperature 630: -25C to 65C (-13F to 149F) Humidity (non-condensing) 80% up to 31C (88F) decreasing linearly to 50% at 40C (104F) Maximum altitude 2000m (6560ft) Power Rating 630: 250VA Supply voltage 100-120V/200-240V 50/60Hz 1pH (Subject to regional cord sets and...

  • Page 14: Pumphead Options

    Some pumps weigh more than 18kg (the exact weight depends on the model and pumphead - see on the pump). Lifting should be performed according to standard Health and Safety guidelines. Finger recesses are built into the sides of the lower shell for convenience in lifting; in addition, the pump can conveniently be lifted by grasping the pumphead and (where fitted) the module at the rear of the pump.

  • Page 15: Good Pump Installation Practice

    Good pump installation practice General recommendations It is recommended that the pump is sited on a flat, horizontal, rigid surface, free from excessive vibration, to ensure the correct lubrication of the gearbox and correct pumphead operation. Allow a free flow of air around the pump to ensure that heat can be dissipated. Ensure that the ambient temperature around the pump does not exceed the recommended maximum operating temperature.

  • Page 16: Dos And Don'ts

    Dos and don'ts Do not build a pump into a tight location without adequate airflow around the pump. Do keep delivery and suction tubes as short and direct as possible - though ideally not shorter than one metre - and follow the straightest route. Use bends of large radius: at least four times the tubing diameter.

  • Page 17: Pump Operation

    Pump operation 10.1 Keypad Layout and Key IDs Change value / Colour TFT display move selection bar Mode Home Direction of flow Function keys Stop Start HOME key When the HOME key is pressed it will return the user to the last known operating mode. If modifying pump settings when the HOME key is pressed, it will disregard any setting changes and return you to the last known operating mode.

  • Page 18: Starting And Stopping

    10.2 Starting and stopping 10.3 Using up and down keys 10.4 Maximum speed 10.5 Change rotation direction m-630en-en-01...

  • Page 19: Connecting To A Power Supply

    Connecting to a power supply A well regulated electrical mains supply is required along with cable connections conforming to the best practice of noise immunity. It is not recommended to site these drives alongside electrical devices that may generate mains-borne noise, for example 3-phase contactors and inductive heaters. Set the voltage selector to 115V for 100-120V 50/60Hz supplies or 230V for 200- 240V 50/60Hz supplies.

  • Page 20: Conductor Colour Coding

    11.1 Conductor colour coding Conductor type European colour North American colour Line Brown Black Neutral Blue White Ground Green/Yellow Green 11.2 Wiring the NEMA module EtherNet/IP™ pumps The NEMA 4X modules fitted to 530, 630 and 730 En cased pumps have two pairs of wiring ports. Two M16 ports are provided, together with glands to seal circular cross-section cables ranging in diameter from 4mm to 10mm (5/32in to 13/32in.

  • Page 21: Ethernet M12 Connector Screen Connection

    11.4 Ethernet M12 connector screen connection By default the body and cable screen of the M12 Ethernet connectors are insulated from the metal body of the NEMA module and mains ground. This is in accordance to The EtherNet/IP™ specification for use in industrial automation systems using EtherNet/IP™. If there is a requirement to connect the M12 body and cable screen (A) to Mains earth for EMC or Ethernet TCP reasons then the default plastic M12 mounting collar (MN2934T) can be replaced by a stainless steel version (MN2935T).

  • Page 22: Start-Up Check List

    Start-up check list Note: See also "Tube replacement " on page 112. Ensure that proper connections are achieved between the pump and suction and discharge piping. Ensure proper connection has been made to a suitable power supply. Ensure that the recommendations in the section "Good pump installation practice " on page 15 are followed.

  • Page 23: Control Wiring

    Control wiring Never apply mains power to the D-connectors. Apply the correct signals to the pins shown. Limit signals to the maximum values shown. Do not apply voltage across other pins. Permanent damage, not covered by warranty, may result. Keep 4-20mA and low voltage signals separate from mains power. Use separate glanded input cables.

  • Page 24: Pump External Interface Parameters

    13.1 Pump external interface parameters Limits Parameter Units Comment Sym Min Nom Max Leak, Stop, Pressure, Digital input voltage high Frequency Leak, Stop, Pressure, Digital input voltage low Frequency Digital input voltage absolute Non operational maximum Digital input resistance kΩ 110K for ≤...

  • Page 25: Features On The Rear Of The Pump

    13.2 Features on the rear of the pump RJ45 connection 1 RJ45 connection 2 Standard - 9 way D - Sensor connector (Female) USB (Type A) port for service use only Voltage selector switch On/Off switch Mains power cable Customer replaceable fuse m-630en-en-01...

  • Page 26: Ip31 Wiring Connections

    13.3 IP31 Wiring connections RJ45 connections Connect an RJ45 (CAT5 or above, shielded recommended) network cable from the PC to the pump connection port 1 or 2. LED 2 LED 1 LED 1 LED 2 Indication High Yellow LED on for link detected, flickers to indicate 10 Mbit activity High One green LED on for link detected, flickers to indicate 100 Mbit activity High...
  • Page 27 Key to symbols Input Keypad direction change Stop Output Dry (no leak) Clockwise rotation Manual (keypad) control Wet (leak detected) Anticlockwise rotation Analogue Wiring the D connector Input or Signal Name Configurable Signal response output Input ANALOGUE 1 Input ANALOGUE 2 m-630en-en-01...
  • Page 28 Input or Signal Name Configurable Signal response output 1KHz FREQ Input 200Hz FREQ VAUX VAUX L EAK Input LEAK m-630en-en-01...
  • Page 29 Input or Signal Name Configurable Signal response output VAUX STOP Input STOP m-630en-en-01...

  • Page 30: Ip66 Wiring - N Module

    13.5 IP66 Wiring - N Module The recommended cable and cable glands must be used for the IP66 (NEMA 4X) version of the pump; otherwise ingress protection may be impaired. Ensure that the module cover is correctly secured at all times by all screws supplied.
  • Page 31 Ethernet connection There are two communication connectors on the rear of the N Module for Ethernet connection (3,4). Both connectors have the same pin configuration. The pin configuration and the signal response is shown below. Plugs and cables for these connectors should be: M12, male, 4-Pin D coded, shielded. Adapter PCB 1.
  • Page 32 Power supply options The NEMA terminal board is available with an isolated power supply option. This has a 24V isolated power supply (maximum output load 80mA), U1, fitted. As shown below, U1 completely separates the terminal 24V and 0V from the pump internal supplies. This may be used if the sensor requires an isolated supply or has a 4-20mA output which cannot be used with the ground connected load resistor within the pump.

  • Page 33: Input/Output Connectors - Ip66

    13.6 Input/output connectors - IP66 Key to symbols Input Keypad direction change Stop Output Dry (no leak) Clockwise rotation Manual (keypad) control Wet (leak detected) Anticlockwise rotation Analogue Standard N Module: Input/output Connectors Connector Function Input Configurable Signal response output Connection to pump Input ANALOGUE 1...
  • Page 34 Connector Function Input Configurable Signal response output Input STOP/LEAK SP LK STOP/LEAK SP LK Input PRESS/FREQ PRESS 0VA FREQ 1KHz PRESS/FREQ PRESS 0VA FREQ 200Hz 1.Earth 2.Earth m-630en-en-01...

  • Page 35: Network Topology

    13.7 Network topology Star network Ring network m-630en-en-01...

  • Page 36: Switching The Pump On For The First Time

    Switching the pump on for the first time Power up the pump. The pump displays the start-up screen with the Watson-Marlow Pumps logo for three seconds. 14.1 Selecting the display language 1. Use the ∧/∨ keys to select your chosen language, and press SELECT. m-630en-en-01...
  • Page 37 2. Your selected language will now be displayed on screen. Choose CONFIRM to continue. All text will now appear in your chosen language. 3. Choose REJECT to return to the language choice screen. This then proceeds to the home screen. m-630en-en-01...

  • Page 38: First-Time Start-Up Defaults

    14.2 First-time start-up defaults The pump is preset with operational parameters as shown in table below. Parameter 630 default Language Not set Default mode Manual Default manual speed 165rpm Pump status Stopped Max speed 265rpm Direction Pumphead 620R Tube size 15.9mm Tube material Bioprene...

  • Page 39: Switching The Pump On In Subsequent Power Cycles

    Switching the pump on in subsequent power cycles Subsequent power-up sequences will jump from the start-up screen to the home screen. The pump runs a power-on test to confirm proper functioning of the memory and hardware. If a fault is found, an error code is displayed. The pump displays the start- up screen with the Watson- Marlow Pumps logo for three seconds followed by the home screen Start-up defaults are those in place when the pump was switched off last...

  • Page 40: Mode Menu

    Mode menu Press MODE to display the Change mode menu. Use the ∧ and ∨ keys to scroll through the available modes. • Manual(default) • Flow calibration • EtherNet/IP™ • CANCEL Use SELECT to choose mode. Use the right hand function key to alter mode settings. m-630en-en-01...

  • Page 41: Manual

    Manual All settings and functions of the pump in manual mode are set and controlled by means of key-presses. Immediately after the start-up display sequence detailed in: "Switching the pump on in subsequent power cycles " on page 39, the manual mode home screen will be displayed unless auto restart is enabled.

  • Page 42: Increasing And Decreasing Flow Rate

    Stops the pump. The display background changes to white. If the pump is not running pressing this has no effect. 17.3 INCREASING AND DECREASING FLOW RATE Using the ∧ and ∨ keys will increase or decrease the flow rate. Decreasing flow rate A single key press will decrease flow rate by the least significant digit of the chosen flow rate unit.

  • Page 43: Flow Calibration

    Flow calibration This pump displays flow rate in ml/min. 18.1 Setting the flow calibration Using the ∧ /∨ keys, scroll to Flow calibration and press CALIBRATE. Using the ∧ /∨ keys, enter the maximum flow rate limit and press ENTER. m-630en-en-01...
  • Page 44 Press START to begin pumping a volume of fluid for calibration. Press STOP to stop pumping fluid for the calibration. Use the ∧ /∨ keys to enter the actual volume of fluid pumped. m-630en-en-01...

  • Page 45: Ethernet/Ip™ Mode

    To accept the new calibration press ACCEPT or RE-CALIBRATE to repeat the procedure. Press HOME or MODE to abort. The pump is now calibrated. EtherNet/IP™ mode 19.1 Configure EtherNet/IP™ Settings Configure the settings to suit your network. The following is an example of a static IP address: Setting Value DHCP Enable...
  • Page 46 Press the down arrow key until ‘EtherNet/IP’ is highlighted. Press the ‘SETTINGS’ key to access the ETHERNET/IP SETTINGS menu. Setting DHCP Enable Press the ‘DISABLE’ soft key to set ‘DHCP Enable’ to ‘Off’. m-630en-en-01...
  • Page 47 Setting the IP Address, Subnet mask and Gateway address Configure each of the IP Address, subnet mask and gateway address in turn using the following method: Use the UP and DOWN arrow keys to select the setting to configure Press 'SET' to enter the SET ADDRESS menu Use the UP and DOWN arrow keys to set the first number.
  • Page 48 After setting the last number, press ‘CONFIRM’ to store the number and return to the ‘ETHERNET/IP SETTINGS’ screen. Press BACK to return to the MODE menu m-630en-en-01...

  • Page 49: Ethernet/Ip™ Mode

    19.2 EtherNet/IP™ mode From the MODE menu, highlight EtherNet/IP and press SELECT to use EtherNet/IP™ Mode. The pump display will show a network error as indicated above if the pump is not connected to a 19.3 Example for http connection between pump and PC (peer-to-peer) Refer to "Configure EtherNet/IP™...

  • Page 50: Setting Up The Pc

    19.4 Setting up the PC In the ‘Internet Protocol Version 4 (TCP/IPv4) Properties’ window, select the ‘Use the following IP address’ button and inputting the below network settings. Press OK once done. This can be found in the “Network Connections” window by right clicking on the “Ethernet”...

  • Page 51: Connecting The Pc To The Pump

    19.5 Connecting the PC to the pump Connect a standard RJ45 network cable from the PC to the pump into either RJ45 connector (1,2). The ‘Connected’ and ‘Port 1 Connected’ or ‘Port 2 Connected’ indicators will turn green, followed by the ‘IP Address’. The pump will then enter EtherNet/IP™ mode. The colour of the 'E' network symbol is red when disconnected and black when connected m-630en-en-01...

  • Page 52: Connecting Using The Web Browser

    19.6 Connecting using the web browser Now that the pump is connected to the PC, the web browser can be opened. How does the web browser work? The web browser is a window to view content In the case of the internet, content is downloaded from websites using HTML In the case of the pump, HTML is stored internally How to use the web browser Launch web browser (e.g.
  • Page 53 Manual configuration Assem100 T->0 Param No. Signal Byte Offset Type FlowCal RunHours SensorFlowRate SensorPressure PressureLo-HiWarningSp PressureHi-LoWarningSp PressureLo-LoAlarmSp PressureHi-HiAlarmSp FlowSensorLo-HiWarningSp FlowSensorHi-LoWarningSp FlowSensorLo-LoAlarmSp FlowSensorHi-HiAlarmSp FlowTotaliser RevolutionCount PumpSpeed SpeedLimit GeneralAlarm PumpVersionMajor PumpVersionMinor ASIC-VersionMajor m-630en-en-01...
  • Page 54 Param No. Signal Byte Offset Type ASIC-VersionMinor ASIC-VersionBuild WallSize BoreSize PumpModel PumpHead PressureSensorModel PressureSensorSize FlowSensorModel FlowSensorSize Reverse Running BOOL LeakDetected BOOL MotorStallError BOOL MotorSpeedError BOOL OverCurrentError BOOL OverVoltageError BOOL Guard/Interlock BOOL FlowHi-LoActive BOOL FlowLo-LoActive BOOL PressureHi-LoActive BOOL PressureLo-LoActive BOOL FlowHi-HiActive BOOL m-630en-en-01...
  • Page 55 Param No. Signal Byte Offset Type FlowLo-HiActive BOOL PressureHi-HiActive BOOL PressureLo-HiActive BOOL SensorErrorInput1 BOOL SensorErrorInput2 BOOL EthernetIpMode BOOL EthernetIpActive BOOL Assem150 O->T Param No. Signal Offset Type SetFlowCal SetSpeed SetSpeedLimit SetFailsafeSpeed SetFailsafeEnable SetReverse BOOL RunEnable BOOL ResetRunHours BOOL PauseFlowTotaliser BOOL ResetFlowTotaliser BOOL ResetRevolutionCount...

  • Page 56: Pump Parameters

    19.8 Pump parameters Setting parameters To set a parameter to a new value: • Type a value into the field or click on the check box (depending on the parameter type) • Click 'set' to store the new value or click 'refresh' to cancel the change •...
  • Page 57 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Enabled the failsafe speed. If disabled the pump will stop in the event of a communications loss. If SetFailsafeEnable Write (False/True) enabled the pump will run at the speed set in the “SetFailsafeSpeed”...
  • Page 58 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Set to 1 to reset the revolution count. Set to 0 ResetRevolutionCount Write (False/True) to allow the revolution count to increment. The following parameters are read only. Default Param Parameter EDS Values Read/Write Value...
  • Page 59 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Displays the Flow high FlowSensorHi- 0 – Read warning band set point in LoWarningSp 2147483647 μL FlowSensorLo- 0 – Displays the Flow low Read LoAlarmSp 2147483647 alarm band set point in μL FlowSensorHi- 0 –...
  • Page 60 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Displays the currently WallSize Read 0 – 6 selected tube wall size. See "Wallsize" on page 64 Displays the currently selected tube bore size. BoreSize Read 0 - 32 See"BoreSize" on page 64 Displays the currently selected pump model.
  • Page 61 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) If set the pump is set to Reverse Read (False/True) run Counter-Clockwise Running Read Set if the pump is running (False/True) LeakDetected Read Set if a leak is detected (False/True) If Set the pump has a Motor Stall Error.
  • Page 62 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) If set the pressure low PressureLo-LoActive Read (False/True) alarm is active If set the flow high alarm is FlowHi-HiActive Read (False/True) active If set the flow high FlowLo-HiActive Read (False/True) warning is active If set the pressure high PressureHi-HiActive...
  • Page 63 PumpHead Enum Default Pumphead Comments Number speed 0.1- 505CA 220rpm 0.1- 313D 220rpm 0.1- 313D2 220rpm 0.1- 314D 220rpm 0.1- 314D2 220rpm 0.1- 520R 220rpm 0.1- 520R2 220rpm 505L 0.1- Continuous 220rpm 0.1- 505L Double 220rpm 0.1- 520 Sanitary 220rpm 0.1- Industrial 220rpm...
  • Page 64 Enum Default Pumphead Comments Number speed 620RE 0.1- Sanitary 265rpm 620RE4 0.1- Sanitary 265rpm 620RE 0.1- Industrial 265rpm 620RE4 0.1- Industrial 265rpm 0.1- 720R 360rpm 0.1- 720 Sanitary 360rpm 0.1- Industrial 360rpm Wallsize Enum Number WallSize Comments 0.8mm 1.6mm 2.4mm 2.8mm 3.2mm 4.0mm...
  • Page 65 Enum Number BoreSize Comments 0.19mm 0.25mm 0.38mm 0.50mm 0.63mm 0.76mm 0.80mm 0.88mm 1.02mm 1.14mm 1.29mm 1.42mm 1.52mm 1.60mm 1.65mm 1.85mm 2.05mm 2.29mm 2.54mm 2.79mm 3.20mm 4.80mm 6.40mm m-630en-en-01...
  • Page 66 Enum Number BoreSize Comments 8.00mm 9.60mm 12.0mm 12.7mm 15.9mm 16.0mm 17.0mm 19.0mm 25.4mm PressureSensorModel Enum Number Pressure Sensor Model Comments None Press-N-0xx Parker Scilog Generic Pressure PressureSensorSize Enum Number Pressure Sensor Size Comments None PRESS_N_SIZE_025 PRESS_N_SIZE_038 PRESS_N_SIZE_050 PRESS_N_SIZE_075 PRESS_N_SIZE_100 m-630en-en-01...
  • Page 67 FlowSensorModel Enum Number Flow Sensor Model Comments None C0.55 V2.0 Em-tec BioProTT FlexMag 4050C Generic Flow FlowSensorSize Enum Number Flow Sensor Size Comments None 4050C_SIZE_38 4050C_SIZE_12 4050C_SIZE_34 4050C_SIZE_1 m-630en-en-01...

  • Page 68: Sensors

    Sensors Sensors can be connected to the pump to display the value, warnings and errors on pressure and or flow as selected. Attached sensors allow the user to configure warning and alarm set points on the pump. Each pump can support a maximum of one flow sensor and one pressure sensor at the same time. 20.1 Sensor wiring Make sure the sensor is correctly wired to the pump before proceeding with set up.

  • Page 69: Setting Up The Sensors

    20.2 Setting up the sensors From the control settings menu, using the ∧ /∨ keys, scroll to Sensor settings option and press SELECT Using the ∧ /∨ keys, scroll to Configure sensors option and press SELECT m-630en-en-01...
  • Page 70 Using the ∧ /∨ keys, scroll to Flow or Pressure option and press SELECT. This selects the type of sensor to configure. A list of supported flow sensor families are displayed. The example in the image above shows supported flow sensors. Using the ∧ /∨ keys, scroll to the desired flow sensor and press SELECT. The input that the sensor is attached to needs to be assigned.
  • Page 71 Using the ∧ /∨ keys, scroll to the desired sensor size and press SELECT. Using the ∧ /∨ keys, scroll to the desired output unit and press SELECT. This choice will alter the units displayed on the home screen. m-630en-en-01...
  • Page 72 Set Alarm and Warning level Using the ∧ /∨ keys, scroll to the alarm level to set up and press SELECT. Using the ∧ /∨ keys, enter a value and press SELECT to store. Each one of these defaults to none, once the user sets a value in the edit screens the alarm/warning will become active.

  • Page 73: Start Up Delay

    When an alarm band is triggered the pump will display the “sensor alarm detected” screen and the pump will stop. 20.3 Start up delay Sets the delay from the motor starting to the alarms/warnings activating. Start-up delay activates on a motor start (irrelevant of mode, includes MAX).
  • Page 74 From the control settings menu, using the ∧ /∨ keys, scroll to set sensor delay option and press SELECT Using the ∧ /∨ keys, set a value and press SELECT to store. m-630en-en-01...

  • Page 75: Generic Sensors

    20.4 Generic Sensors Generic Sensors allow any sensor with a 4-20mA output and a linear response to be used on the system. The sensor max flow/pressure ratings are shown in a table at the end of this section. From the control settings menu, using the ∧ /∨ keys, scroll to Sensor settings option and press SELECT Using the ∧...
  • Page 76 Using the ∧ /∨ keys, scroll to Flow or Pressure option and press SELECT. This selects the type of sensor to configure. Using the ∧ /∨ keys, scroll to Generic flow sensor or Generic pressure sensor option and press SELECT. m-630en-en-01...
  • Page 77 Using the ∧ /∨ keys, scroll to 4-20mA input 1 or 4-20mA input 2 option and press SELECT. This depends on which connection the user has connected the sensor to. See Control wiring section for connection specifications. Only generic sensors which provide a 4-20mA output are supported. Using the ∧...
  • Page 78 Using the ^/v keys, change the value reported when the sensor input is at 4mA. Once satisfied with the value press SELECT. Using the ^/v keys, change the value reported when the sensor input is at 20mA. Once satisfied with the value press SELECT.
  • Page 79 Flow Unit Minimum Maximum ul/min 60000000  ml/min 60000  ml/hr 900000  l/min l/hr The Warning / error levels screen will then be shown, refer to "Set Alarm and Warning level" on page 72. The error and warning values will default to the value set at 4mA and 20mA. The user should set up warnings and errors to suit their process.
  • Page 80 Example If using a 4-20mA sensor with a range of 0-10psi: Set the 4mA to 0psi Set the 20mA to 10psi The Alarm Max was set at 8psi The Warning Max was set at 7psi The Warning Min was set at 3psi The Alarm Min was set at 2psi 20mA 10psi...

  • Page 81: Flow Sensor Reading

    20.5 Flow Sensor Reading The flow sensor value can be read via the Flow sensor reading screen m-630en-en-01...

  • Page 82: Main Menu

    Main menu To access the main menu press the MENU button from one of the HOME screens or INFO screens. This will display the main menu as shown below. Use the ∧ /∨ keys to move the selection bar between the available options.
  • Page 83 m-630en-en-01...

  • Page 84: Security Settings

    21.1 Security settings Security settings can be changed by selecting SECURITY SETTINGS from the Main menu. Auto keypad lock Press ENABLE/DISABLE to switch on/off the Auto keypad lock. When active the keypad will 'lock' after 20 seconds of inactivity. Once locked it will display the screen below when any key is pressed. To unlock the keypad press the two UNLOCK keys together.
  • Page 85 The padlock icon will appear on the operating mode home screen to show that keypad lock is activated. Note that the STOP key will always work whether the keypad is locked or not. PIN protection Using the ∧ / ∨ keys select PIN protection from the SECURITY SETTINGS menu and press ENABLE/DISABLE to switch on/off the PIN protection.
  • Page 86 Now press CONFIRM to check that the number entered is the PIN you require. Press CHANGE to return to PIN entry. m-630en-en-01...
  • Page 87 The following screen will be displayed to indicate that the Master PIN has been applied to access all functionality. Press NEXT to selectively enable functionality access for User 1 and User 2. Configure User 1 security settings The PIN PROTECTION level screen will be displayed with User 1 highlighted, press ENABLE to configure User 1 security settings or scroll to configure an alternative User.
  • Page 88 ENABLE user 1 security settings displays the PIN entry screen for User 1. To define a four digit User 1 PIN, use the ∧ /∨ keys to select each digit from 0-9. Once you have the required digit press the NEXT DIGIT key.
  • Page 89 To define the allowed functionality, use the ∧ /∨ keys to select the functionality and press ENABLE. User 1 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE. When all the required functionality has been enabled, press FINISH. m-630en-en-01...
  • Page 90 Configure User 2 security settings The PIN PROTECTION level screen will be displayed with User 2 highlighted, press ENABLE to configure User 2 security settings or scroll to configure an alternative User. ENABLE user 2 security settings displays the PIN entry screen for User 2. To define a four digit User 2 PIN, use the ∧...
  • Page 91 To define the allowed functionality, use the ∧ /∨ keys to select the functionality and press ENABLE. User 2 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE. When all the required functionality has been enabled, press FINISH. m-630en-en-01...
  • Page 92 Note: Once Security Settings for User 1 and User 2 have been set by the Master, only the Master PIN will allow access to Security Settings. The HOME screen will be displayed. A PIN is now required to access all functionality. The Master PIN accesses all pump functionality and the User 1 and User 2 PINs access only the defined functionality.
  • Page 93 If an incorrect PIN has been entered the following screen will be displayed. NOTE: this screen will also display if the PIN entered does not allow access to that functionality. If a PIN number is entered that is already in use, the following screen will be displayed, press CHANGE to input an alternative PIN or EXIT to abort m-630en-en-01...
  • Page 94 If the PIN entered does not allow access to the functionality the following screen will be displayed. Keypad beep From SECURITY settings scroll to Keypad beep using the ∧ /∨ keys and select ENABLE. The pump will now beep at every key press. m-630en-en-01...

  • Page 95: General Settings

    PIN entry on start-up The setting PIN entry during start-up can be used to configure the software to choose if PIN entry is required during start up. This feature also means that auto-restart capability is now independent of PIN code entry after start up. If this setting is enabled ü...
  • Page 96 Do not use auto restart for more than 12 times in 24 hours. We recommend remote control where a high number of starts is required. Flow units The current chosen flow unit is displayed on the right hand side of the screen. To change flow units move the selection bar over the flow unit menu entry and press SELECT.
  • Page 97 Pump label The pump label is a user defined 20 digit alphanumeric label which is displayed in the header bar of the home screen. To define or edit the pump label, move the selection bar over the Pump label menu entry and press SELECT.
  • Page 98 Press FINISH to save the entry and return to the general settings menu. Pumphead type Select GENERAL SETTINGS from the main menu. Use the ∧ /∨ keys to move the selection bar over Pumphead type and press SELECT. The following screen will be displayed.
  • Page 99 Use the ∧ /∨ keys to move the selection bar over Pumphead and press SELECT. Use the ∧ /∨ keys to move the selection bar over the required pumphead type and press SELECT. m-630en-en-01...
  • Page 100 Tube size and tube material Select Tube size from GENERAL SETTINGS, then use the ∧ /∨ keys to move the selection bar over Bore size and press SELECT. Use the ∧ /∨ keys to move the selection bar over the tube size to be used and press SELECT. m-630en-en-01...
  • Page 101 If a LoadSure element has been selected then the tube size is displayed as pressure and bore. This screen also allows you to select the tube material used. Use the ∧ /∨ keys to move the selection bar over Tube material and press SELECT. Use the ∧...
  • Page 102 The PUMPHEAD MODEL screen allows the tube Lot Number to be recorded for future reference. Use the ∧ /∨ keys to move the selection bar over Tube lot number and press SELECT. Use the ∧ /∨ keys to scroll through the available characters for each digit. The available characters are 0-9, A-Z, and SPACE.
  • Page 103 Press CONFIRM followed by RE-CONFIRM to restore the defaults. Language Select language from the general settings menu to choose an alternative display language for the pump. The pump must be stopped before changing the language. Use the ∧ /∨ keys to move the selection bar to your required language. Press SELECT to confirm. m-630en-en-01...
  • Page 104 Your selected language will now be displayed on screen. Press CONFIRM to continue, all displayed text will now appear in your chosen language. Press REJECT to return to the language choice screen. MODE menu Selecting MODE menu from the main menu will navigate you to access the sub-menu shown below. This is the same as pressing the MODE key.

  • Page 105: Help

    Help 22.1 Help Select Help from the main menu to access the help screens. m-630en-en-01...

  • Page 106: Troubleshooting

    Troubleshooting If the pump display remains blank when the pump is switched on, make the following checks: • Check that the mains power is available to the pump. • Check the fuse in the wall plug if one is present. •...

  • Page 107: Technical Support

    Error code Error condition Suggested action Attempt to reset by switching power OFF/ON. Or seek Er 3 FLASH corruption support. Attempt to reset by switching power OFF/ON. Or seek Er 4 FRAM shadow error support. Stop pump immediately. Check pumphead and tube. Er 9 Motor stalled Power OFF/ON may reset.

  • Page 108: Drive Maintenance

    Drive maintenance There are no user serviceable parts inside the pump. Please contact your local Watson-Marlow representative to arrange repair. m-630en-en-01...

  • Page 109: Drive Spares

    Drive spares Description Part No. Replaceable main fuse, type T5A, H 250V (Pack of 5) Foot (Pack of 5) MNA2101A Glands (Std) GR0056 Glands (EMC) GR0075 M12 cover MN2943B M12 collars insulated MN2934T M12 collars non insulated MN2935T Ethernet Cable, M12D Right Angle 4 pin plug to M12D Straight 4 pin 059.9121.000 plug, CAT 5 SHIELDED, 3m Ethernet Cable, M12D Right Angle 4 pin plug to RJ45, CAT 5 SHIELDED,...

  • Page 110: Pumphead Replacement

    520R 620RE, 620RE4 and 620R safeguarding Primary safety on 630 series pumps is provided by the tool-lockable pumphead guard. Secondary (backup) protection is provided in the form of an electrical guard switch which stops the pump if the pumphead guard is opened.
  • Page 111 Rotor refitting Ensure that the rotor hub spacer is still installed. 620R, 620RE and 620RE4 waste port m-630en-en-01...

  • Page 112: Tube Replacement

    Tube replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 27.1 Continuous tubing 620R 620L ≤8.0mm=230mm , 12mm/16mm=240mm m-630en-en-01...

  • Page 113: Tube Elements

    27.2 Tube elements 630Du/RE and 630Du/RE4 630 Sanitary connectors 630 Industrial connectors 630Du/L m-630en-en-01...
  • Page 114 General guide to cleaning with solvents Chemical Cleaning precautions Aliphatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Aromatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Ketone solvents Remove guard.

  • Page 115: Ordering Information

    Ordering information 28.1 Pump part numbers • • • • • Model Plug options Ingress Protection 3: S Pumphead U: UK mains plug 1: IP31 / NEMA 2 4: U 02: 620R* E: EU mains plug N: IP66 / NEMA 4X 5: Du E2: 620RE* A: American mains plug...

  • Page 116: Tubing And Element Part Numbers

    28.2 Tubing and element part numbers Continuous tubing for 620R pumpheads Pumpsil inch Marprene Bioprene silicone 0064.032 933.0064.032 913.A064.032 0096.032 933.0096.032 913.A096.032 0127.032 933.0127.032 913.A127.032 12.7 0159.032 933.0159.032 913.A159.032 15.9 STA-PURE inch Neoprene Series PCS 961.0064.032 920.0064.032 961.0096.032 920.0096.032 961.0127.032 920.0127.032 12.7 961.0159.032...
  • Page 117 LoadSure tube elements (620RE and 620RE4) 12mm Tri-clamp 17mm Tri-clamp 12mm Cam and 17mm Cam and 3/4in 3/4in Groove 3/4in Groove 3/4in STA-PURE 961.0120.PFT 961.0170.PFT Series PCS STA-PURE 966.T120.SST 966.T170.SST Series PFL Bioprene TM 933.P120.PFT 933.P170.PFT Bioprene TL 933.0120.PFT 933.0170.PFT Pumpsil 913.A120.PFT 913.A170.PFT...
  • Page 118 Bioprene Dispensing information Bore (mm) Litres/rev 933.E080.K40 0.01689 933.E120.K40 0.03029 Y element 12.0 933.E160.040 0.04251 16.0 933.0080.040 0.01689 933.0120.040 0.03029 Continuous 12.0 933.0160.040 0.04251 16.0 Pumpsil silicone Dispensing information Bore (mm) Litres/rev 913.AE80.K40 0.01672 913.A12E.K40 0.03214 Y element 12.0 913.A16E.K40 0.04353 16.0 913.A080.040...
  • Page 119 620LG element codes STA-PURE Series PCS Dispensing information Bore (mm) Litres/rev 961.E080.K40 0.01979 961.E120.K40 0.03349 Y element 12.0 961.E160.K40 0.04689 16.0 STA-PURE Series PFL Dispensing information Bore (mm) Litres/rev 966.E080.K40 0.01979 966.E120.K40 0.03349 Y element 12.0 966.E160.K40 0.04689 16.0 m-630en-en-01...

  • Page 120: Cip And Sip Procedures

    28.3 CIP and SIP procedures General instructions Unlock the guard and disengage the rollers. Close the guard and squeeze against the track until the latch clicks. Observe a 1m safety area. LoadSure tube elements and continuous tubing can be cleaned using CIP process. Ensure that the tubing material is chemically compatible with the cleaning agent that is to be used.

  • Page 121: Pumphead Spares

    28.4 Pumphead spares 620RE, RE4 and 620R pumphead spares Number Spare Description 063.4211.000 620R Mark II pumphead 063.4231.000 620RE Mark II pumphead 063.4431.000 620RE4 Mark II pumphead 069.4101.000 620RTC: continuous tubing clamp set MRA0249A Roller assembly (element pumphead) MRA0250A Roller assembly (continuous pumphead) MR2053B Clip: Oddie retainer MR2054T...
  • Page 122 Number Spare Description MR2028M Controlled waste port blanking plug MR2055M Rotor cover MRA0296A 620R, RE, RE4 Complete Guard kit (Including hinge pins) MRA0320A Rotor assembly 2-roller element MRA0321A Rotor assembly 4-roller element MRA0322A Rotor assembly 2-roller continuous XX0220 Key - metal MR2096T Controlled waste threaded fitting locking nut MR2029T...
  • Page 123 620L and 620LG pumphead spares Number Spare Description 063.4603.000 620L pumphead 063.4623.000 620LG pumphead 069.4001.000 Tube clamp set MR3017S Adaptor plate FN0493 M6x12 screws x 6 MR0890T Tube locating peg MRA0150A Rotor assembly BB0018 Shaft bearing MR0850S Front plate m-630en-en-01...
  • Page 124 Number Spare Description TT0005 10mm / 3/8in spanner MRA3026A Track assembly m-630en-en-01...

  • Page 125: Performance Data

    Performance data 29.1 620RE, 620RE4 and 620R performance data Pumping conditions All performance figures in this operating instruction have been recorded against peak pipeline pressures. This pump is rated to 4 bar (58psi) peak pressure when fitted with a 620RE, 620RE4 or 620LG pumphead using high-pressure tubing.
  • Page 126 630 STA-PURE Series PCS, STA-PURE Series PFL, Neoprene, l/min 620R 620RE 620RE4 Speed 6.4mm 9.6mm 12.7mm 15.9mm 12.0mm 17.0mm 12.0mm 17.0mm 630 Marprene TL, Bioprene TL, l/min 620RE 620RE4 620R (standard) (standard) (standard) Speed 6.4mm 9.6mm 12.7mm 15.9mm 12.0mm 17.0mm 12.0mm 17.0mm 0.001 0.003...
  • Page 127 620RE, 620RE4 and 620R flow rates - US (Imperial) 630 STA-PURE Series PCS, STA-PURE Series PFL, Neoprene, USGPM 620R 620RE 620RE4 Speed 6.4mm 9.6mm 12.7mm 15.9mm 12.0mm 17.0mm 12.0mm 17.0mm 0.0003 0.001 0.001 0.002 0.001 0.002 0.001 0.001 630 Marprene TL, Bioprene TL, USGPM 620RE 620RE4 620R (standard)
  • Page 128 620L and 620LG flow rates Note: Rates apply to Y elements and two channels of continuous tubing combined. 620L flow rates (2 bar pressure capacity) 620L, Neoprene, l/min 620L, Neoprene, USGPM Tube bore (4.0mm wall) Tube bore (4.0mm wall) Speed Speed 8.0mm 12.0mm...

  • Page 129: Trademarks

    Trademarks Watson-Marlow, LoadSure, Qdos, ReNu, LaserTraceability, Pumpsil, PureWeld XL, Bioprene, Marprene are registered trademarks of Watson-Marlow Limited. Tri-Clamp is a registered trademark of Alfa Laval Corporate AB. STA-PURE Series PCS and STA-PURE Series PFL are trademarks of W.L.Gore and Associates. EtherNet/IP™...

  • Page 130: Disclaimers

    Disclaimers The information contained in this document is believed to be correct but Watson- Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice. WARNING: This product is not designed for use in and should not be used for, patient- connected applications.

  • Page 131: Publication History

    Publication history m-630en-01 530 EN pump First published 04.2020 m-630en-en-01...

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