Related Manuals for Watson Marlow Pumps 501CC
Summary of Contents for Watson Marlow Pumps 501CC
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Page 1: Table Of Contents
Watson-Marlow 501CC, 621CC and 701 ATEX User Manual 1 Declaration of conformity 2 Introduction 3 Pump description 4 Warranty 5 Information for returning pumps 6 Safety notes 7 Pump specification 8 Potential pump hazards 9 Installation 9.1 Do’s and do not’s 10 Start-up 10.1 Check list for installation in explosive environments... - Page 2 18 Materials of construction 18.1 Watson-Marlow manufactured parts Original instructions The original instructions for this manual have been written in English. Other language versions of this manual are a translation of the original instructions PB0448:m-501-621-701atex-en-01...
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Page 3: Declaration Of Conformity
Declaration of conformity Watson-Marlow Limited Falmouth EU declaration of conformity Cornwall TR11 4RU England 1. 500 Series, ATEX compliant, configured peristaltic pumps. 2. Manufacturer: Watson Marlow Ltd Bickland Water Road Falmouth TR11 4RU 3. This declaration of conformity is issued under the sole responsibility of the manufacturer. 4. - Page 4 Watson-Marlow Limited Falmouth EU declaration of conformity Cornwall TR11 4RU England 1. 600 Series, ATEX compliant, configured peristaltic pumps. 2. Manufacturer: Watson Marlow Ltd Bickland Water Road Falmouth TR11 4RU 3. This declaration of conformity is issued under the sole responsibility of the manufacturer. 4.
- Page 5 Watson-Marlow Limited Falmouth EU declaration of conformity Cornwall TR11 4RU England 1. 700 Series, ATEX compliant, configured peristaltic pumps. 2. Manufacturer: Watson Marlow Ltd Bickland Water Road Falmouth TR11 4RU 3. This declaration of conformity is issued under the sole responsibility of the manufacturer. 4.
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Page 6: Introduction
Introduction Directive 2014/34/EU, commonly known as the ATEX directive, carries obligations to the person who places equipment on the market, in the EU territory, for use in potentially explosive environments. All of Watson-Marlow’s ATEX pumps have been rated as II 2G Ex h IIB T4 Gb X under the definitions of 2014/34/EU: Equipment group II Equipment category 2... -
Page 7: Pump Description
Pump description ATEX Industrial Close Coupled Pump units incorporating standard ATEX motors and Watson-Marlow ATEX pumpheads. Single pumphead versions available as standard with a selection of fixed output speeds. For customer specific applications, further options can be configured such as drive speed, pumphead or drive orientations, and coatings or finishes. -
Page 8: Warranty
Warranty Watson-Marlow Ltd ("Watson-Marlow") warrants this product to be free from defects in materials and workmanship for two years (one year for air motors) from the date of shipment, under normal use and service. Watson-Marlow's sole responsibility and the customer's exclusive remedy for any claim arising out of the purchase of any product from Watson-Marlow is, at Watson-Marlow's option: repair, replacement or credit, where applicable. -
Page 9: Information For Returning Pumps
Information for returning pumps Before returning products, they must be thoroughly cleaned/decontaminated. The declaration confirming this should be completed and returned to us in advance of the item being shipped. You are required to complete and return a decontamination declaration stating all fluids that have been in contact with the equipment being returned to us. - Page 10 This symbol, used on the pump and in the manual, means: Caution, hot surface. This symbol, used on the pump and in the manual, means: Caution, risk of electric shock. This symbol, used on the pump and in the manual, means: Personal Protective Equipment (PPE) must be worn.
- Page 11 Ensure the chemicals to be pumped are compatible with the pumphead, lubricant (where applicable), tubing, pipework and fittings to be used with the pump. Please refer to the chemical compatibility guide which can be found at: www.wmftg.com/chemical. If you need to use the pump with any other chemical please contact Watson-Marlow to confirm compatibility.
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Page 12: Pump Specification
Pump specification ATEX rating II 2G Ex h IIB T4 Gb X Operating temperature 5C to 40C (41F to 104F) Storage temperature -40C to 70C (-40F to 158F) Humidity (non-condensing) 35% to 80% Supply voltage See motor specification label Power consumption See motor specification label See motor specification label dB rating... -
Page 13: Potential Pump Hazards
Potential pump hazards As part of the requirements of ATEX Directive 2014/34/EU all potential hazards, including expected malfunctions, have been identified and subjected to a risk assessment. In order to prevent these ignition sources becoming hazardous, a number of changes have been implemented. In addition to engineering modifications, the changes include comments in these instructions in order to specify correct usage in hazardous locations. -
Page 14: Installation
Installation Preliminary checks DANGER! - EXPLOSION HAZARD Failure to inspect the pumphead unit for damage or check the ATEX labelling data may cause a fire or explosion. Check the label on the pump to ensure that the pump type and the ATEX labelling conform to the planning of the plant or machine. -
Page 15: Do's And Do Not's
All Watson- Marlow ATEX rated pumpheads include provision for the prevention and dissipation of electrostatic charge. In order to dissipate electrostatic charge effectively there must be sufficient electrical contact between the pumphead and the suitably earthed drive. It is imperative that the 500, 600 and 700 series ATEX pumps are earthed. The pumphead guard, track, gearbox and motor and baseplate (where applicable) already have earth straps installed. - Page 16 Tube selection: The chemical compatibility lists published in Watson-Marlow publications are guides. If in doubt about the compatibility of a tube material and the duty fluid, request a Watson-Marlow tube sample card for immersion trials. PB0448:m-501-621-701atex-en-01...
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Page 17: Start-Up
Start-up If the unit has been supplied integrated with a air filter, lubricator and regulator then please refer to the manufacturers instructions as supplied, in conjunction with the recommendations in the air motor operating manual. Please refer to the pumphead instructions to ensure correct loading and operation of the pumphead. Prior to start-up ensure that the tubing material used is listed in the "Special conditions of use for safe operation - Tube materials suitable for use with this equipment"... -
Page 18: Maintenance
Maintenance The pump should be cleaned regularly to avoid the accumulation of dust, this will prevent build up of electrostatic charge due to the presence of dust. This product is not certified for use in ATEX dust environments. Visually inspect the earth straps monthly to ensure mechanical integrity. Electrical conductivity of the earth system must be verified six monthly. -
Page 19: Atex Marking
ATEX marking The pumps have been marked with the following labels: 050.8652.L20 501Df/Rl2A Atex Eexd 223rpm IP55 0.18kW Ptcs 230/400V 50/60Hz 3Ph Issue No.: 6 Serial No: 123456-987654 13.1 Equipment Group II for above ground areas (surface) Equipment Category 2G (Gas) - Zone 1 Ex h Ignition protection labelling for mechanical devices Group IIB –... -
Page 20: Disclaimers
Disclaimers The information contained in this document is believed to be correct but Watson-Marlow Limited accepts no liability for any errors it contains and reserves the right to alter specifications without notice. It is the users responsibility to ensure product suitability for use within their application. Watson- Marlow, LoadSure, Qdos, ReNu, LaserTraceability, Pumpsil, PureWeld XL, Bioprene, Marprene are registered trademarks of Watson-Marlow Limited. -
Page 21: Dimensions
5.51 4.13 8.66 18.6 0.91 3.35 11.8 11.5 1.57 4 Holes Ø0.35 Thro 501CC ATEX Leroy Somer Motor and Gearbox (223 rpm or 281 rpm) (Optional baseplate) 4 Hole Ø9 Thro. 4 Hole Ø0.35 inch 11.2 5.51 4.13 8.66 17.8 1.30 0.90... - Page 22 501CC ATEX 501DV/RLCA Motor and Gearbox, Mechanical ball variator unit (7-250rpm), Baseplate mounted inch 9.25 10.3 8.66 18.2 13.4 501DF/DA ATEX Nord Motor and Gearbox (Optional baseplate) 4 Holes Ø8.5 Thro. inch 9.72 8.19 4.33 8.66 6.14 1.97 14.8 4 Holes Ø0.35 Thro 1.57...
- Page 23 501DF/RL2C ATEX Nord Motor and Gearbox (Optional baseplate) 4 Holes Ø8.5 Thro. inch 9.72 8.19 4.33 8.66 6.14 7.72 18.6 1.97 11.8 4 Holes Ø0.35Thro 1.57 501DFX/RL2C ATEX Duplex pump Nord Motor and Gearbox (Baseplate mounted) inch 11.1 8.66 16.3 8.90 13.4 PB0448:m-501-621-701atex-en-01...
- Page 24 501DP ATEX Pneumatic pump 257rpm (Optional baseplate and filter regulator lubricator) inch 6.38 7.48 4.33 8.66 18.4 14.0 10.8 12.4 1.57 4 Holes Ø8.5 Thro. Note: Optional air supply filter regulator lubricator unit 4 Holes Ø0.35 inch 14.8 1.97 Thro. PB0448:m-501-621-701atex-en-01...
- Page 25 501DF/L ATEX Nord Motor and Gearbox (Optional baseplate and expension pumphead) inch 10.4 8.66 27.6 23.5 17.8 0.98 inch 4.01 4.01 0.70 8.11 1.57 14.8 6.61 PB0448:m-501-621-701atex-en-01...
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Page 26: 621Cc Dimensions
17.2 621CC Dimensions 621DF/RA ATEX Leroy Somer Motor and Gearbox (Optional baseplate) 4 Holes Ø8.5 Thro. inch 20.6 1.57 3.35 0.91 11.8 4 Holes Ø0.35 Thro. 9.84 11.5 4.13 8.66 621DF/RA ATEX Leroy Somer Motor and Gearbox (Optional baseplate) 4 Holes Ø8.5 Thro. 22.5 inch 12.7... - Page 27 621DV/RA ATEX Planetroll Motor and Gearbox, Mechanical ball variator unit(7-250rpm), Baseplate mounted inch 10.3 7.56 20.2 11.4 9.84 PB0448:m-501-621-701atex-en-01...
- Page 28 621DP/RA ATEX Pneumatic pump (Optional baseplate and filter regulator lubricator) inch 9.84 8.11 7.72 4.13 8.66 9.29 9.69 3.35 16.5 4 Holes Ø8.5 Thro. 4 Holes Ø0.35 inch 16.1 10.8 12.4 21.3 Thro. PB0448:m-501-621-701atex-en-01...
- Page 29 621DF/RA ATEX Nord Motor and Gearbox (Optional baseplate) 4 Holes Ø8.5 Thro. inch 10.3 4.13 8.66 9.29 7.72 22.3 3.35 11.8 4 Holes Ø0.35 Thro 1.57 621DFX/RA ATEX Duplex pump Nord Motor and Gearbox (Baseplate mounted) inch 20.7 15.7 10.6 14.3 8.66 PB0448:m-501-621-701atex-en-01...
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Page 30: 701Cc Dimensions
17.3 701CC Dimensions 701RBA/RBXA/RBEA/RBEXA ATEX Leroy Somer Motor and Gearbox (360 rpm) (Baseplate mounted / Optional extension pumphead) 701 RBA/RBXA 701 RBEA/RBEXA inch 29.7 23.8 1.18 23.0 10.6 14.1 1.57 12.2 PB0448:m-501-621-701atex-en-01... - Page 31 701RBA/RBXA/RBEA/RBEXA ATEX Leroy Somer Motor and Gearbox (112 rpm) (Optional extension pumphead) 701 RBA RBXA 701 RBEA RBEXA inch 31.9 26.0 12.8 1.57 23.03 10.6 12.2 PB0448:m-501-621-701atex-en-01...
- Page 32 701DPB/RA/RXA ATEX Pneumatic pump 316rpm (Optional extension pumphead and Filter Regulator Lubricator) WATSON MARLOW A (701 B (701 RBA/RBXA) RBEA/RBEXA) Note: Optional air supply filter regulator lubricator unit inch 11.0 12.2 8.66 9.72 33.1 27.2 inch 26.4 12.4 PB0448:m-501-621-701atex-en-01...
- Page 33 701 ATEX Mechanical Variator pump 5-300rpm (Optional extension pumphead) A (701 B (701 RBA/RBXA) RBEA/RBEXA) inch 11.0 12.2 8.66 35.5 29.6 12.1 26.4 PB0448:m-501-621-701atex-en-01...
- Page 34 Materials of construction Description Material Finish ATEX pumphead See pumphead user manual ATEX gearbox See manufacturer's instructions ATEX electric motor See manufacturer's instructions ATEX air motor See manufacturer's instructions ATEX air filter regulator lubricator See manufacturer's instructions ATEX drive coupling See manufacturer's instructions 18.1 Watson-Marlow manufactured parts...
- Page 35 Description Material Finish 501/621/701 Series motor (drive) stainless steel foot 304 & 316 Stainless Natural spacer steel 501/621 Series duplex CCP spacer(s) - mounting Umber grey powder Aluminium blocks coating 501/621 Series duplex stainless steel CCP spacer(s) - 304 & 316 Stainless Natural mounting blocks steel...
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