• Name of Parts 1. Upright Type (w/o Flywheel) ---------------------------------------------------------- 4~5 Upright Type (with Flywheel) --------------------------------------------------------- 6~7 2. Recumbent Type (EC-3600 & EC-3700) ------------------------------------------- 8~9 3. Belt Drive (EC-1200B, EC-1600B, EC-3600B & EC-3700B) ---------- ADD.1~2 • Circuit Diagram ---------------------------------------------------------------------------------- 10 Part A Symptoms of Problems &...
2. Identify the parts name by referring to Name of Parts. 3. Perform repair or adjustment in accordance with the instructions in Part B. 4. Replacement, if required, should be done by using genuine parts as specified in Part C. Cateye Ergociser Series 1000 Service Manual...
5P Cable Connector CDC Sensor Frame Leg Cover Leg Pipe Leg Pipe Fixing Screw Caster Levelling Knob Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Crank Crank Cap BB Set Adjust Screw Spacer Spring SW Nut (M6) Power Supply Board...
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Fixing Bolt Derailleur Mounting Bolt Free Wheel Set Levelling Knob Thrust Washer (9x15.5x0.25) Hexagon Head U Nut Derailleur Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Crank Nut Power Supply Board Solenoid Coil Cateye Ergociser Series 1000 Service Manual Screw Set(+) (M6x16)
Cable Holder Large Gear CDC Magnet CDC Sensor Frame Caster Leg Pipe Fixing Screw Leg Pipe Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 5P Cable Connector Lock Nut Flywheel Mounting Metal Base BB Set Crank Cap Crank...
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Solenoid Coil Derailleur Mounting Bolt Thrust Washer (9x15.5x0.25) Derailleur EC-1200 EC-1600 EC-3600 EC-3700 Handlebar Post Cover Seat Post Center Cover Frame Cover Crank Cover Tapping Screw (4x12) with Washer Crank Nut (M10x1.25) Screw Set(+) (M6x16) Cateye Ergociser Series 1000 Service Manual...
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Applicable Models: Name of Parts for Recumbent Type (EC-3600 & EC3700) Wiring within Frame Flywheel Metal Base Fixing Screw Flywheel Flywheel Fixing Screw Flywheel Metal Base Plain Belt Frame Cover Center Cover Crank Cover Inner Pipe Cateye Ergociser Series 1000 Service Manual...
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EC-1200 EC-1600 EC-3600 EC-3700 Power Supply Board CDC Magnet Cable Holder Flywheel Plain Belt Flywheel Fixing Screw Flywheel Metal Base Fixing Screw Inlet Metal Base AC Adapter Inlet Power Switch Front Leg with Casters Caster Cateye Ergociser Series 1000 Service Manual...
Pulley 1-A Set Pulley Flange Pulley Flange Pulley 2-A Set Pulley 2-A Set Pulley 1-B Idler A Set Pulley 1-B Idler A Set Workload Unit Idler Spring A Workload Unit Idler Spring A Cateye Ergociser Series 1000 Service Manual ADD. 1...
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Applicable Models: EC-3600B/EC-3700B Belt Drive Pulley 1-A Set Pulley Flange EC-3600B/EC-3700B Teethed Timing Belt (P8M15-1080) Pulley 2-A Set Pulley 1-B Idler A Set Workload Unit Idler Spring A Cateye Ergociser Series 1000 Service Manual ADD. 2...
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Applicable Models: Circuit Diagram for Automatic Type Cateye Ergociser AC Plug DC Power Supply Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 AC Adapter 100V AC 12V DC* DC Connector *Fluctuate depending on the electric load About 16V when the load is zero.
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Explanation Figures Normal for 14V thru 19V Red Cable DC Connector Cable Connector Black Cable Fig. 2 Normal for 14V thru 19V Black Cable Red Cable Terminal 3 (+) 5P Cable Terminal 1 (-) Cateye Ergociser Series 1000 Service Manual...
When the problem cannot be remedied even if the 5P cable is replaced, the power supply board may be defective. Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Repair Method Replace the 5P cable. (See the Section ES-2 "Replacing the Frame.")
Red Cable CN-3 Connector Fig. 3 Gap of 2mm between CDC Sensor and CDC Magnet Line on CDC Sensor Line on CDC Sensor Center of CDC Magnet Fig. 5 Cateye Ergociser Series 1000 Service Manual Terminal 2 Terminal 1 Black Cable...
When the pulse rate can be displayed, the pulse sensor is defective. When the pulse rate cannot be displayed, the control unit is defective. Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Repair Method Replace the pulse sensor with a brand new one.
TIME MODE Back of Control Unit Fig. 2 Cable Connector Fig. 4 Normal when zero (0) Power Supply Board Connector Terminal 5 5P Cable Connector Terminal 5 Fig. 6 Cateye Ergociser Series 1000 Service Manual 1 2 3 Select Switch...
(Fig. 2) 5. Check if the plastic pulley of the workload unit has not been broken. (Fig. 2) Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Repair Method Replace the chain with a brand new one. (See the Section MS-4 "Replacing the Chain.")
2. Check if the plain belt of the flywheel has not been detached. (Fig. 1) No damage on the plain belt The plain belt is damaged. Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Repair Method Apply the plain belt correctly. (See the Section MS-2 "Replacing the Workload Unit (w/ Flywheel).")
Remove the frame cover, and check the inside of frame. (See the Sections D-1 & D-2 "Removing the Frame Covers.") The copper disc plate of the workload unit may touch the solenoid coil. (Figs. 2 & 3) Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Repair Method No.15 Wrench Use a No.15 wrench and securely fasten the pedal to...
Hook the idler spring on the pawl of the idler. Securely fasten the idler mounting bolt. Idler Spring Fig. 1 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Explanation Figures Idler Pawl Idler Mounting Bolt dler Metal Base Cateye Ergociser Series 1000 Service Manual...
7. Fix the leg pipe with the leg pipe fixing screws. (For the model EC-1600, mount the leg pipe cover.) Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 No. 15 Wrench Crank...
Removing the Frame Covers Recumbent Type (EC-3600 & EC-3700) When any repair or adjustment of parts within the frame is required, remove the frame covers in the following procedures. REMOVAL 1. Remove the pedals at both the left and right sides. (The right...
(Fig. 3) 6. Provisionally connect the control unit, and check the unit works fine after turning on the power. Then, completely assemble the frame cover. Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Inlet Metal Base Power Supply Board EC-1200 &...
4. Mount the frame cover to restore the original shape. (See the Section D-1 "Removing the Frame Covers.") Recumbent Type (EC-3600 and EC-3700) Removing the Existing Cable 1. Loosen the four screws which fix the control unit to remove the control unit.
Power Supply Board B Power Supply Board A Fig. 4 Fig. 3 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 EC-3600 & EC-3700 Solenoid Coil COIL K6020 LOT No. Location of Coil Current Value Indication Fig. 5 Cateye Ergociser Series 1000 Service Manual...
[2] In case correction is not possible by the method stated in [1]. Replace the whole workload unit. (See the Section MS-2 "Replacing the Workload Unit (w/ Flywheel).") Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Workload Unit...
Center of CDC Magnet Line on CDC Sensor Fig. 4 Fig. 3 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 CDC Sensor EC-3600 & EC-3700 CDC Sensor Cable Holders Center of CDC Magnet Fig. 5 Cateye Ergociser Series 1000 Service Manual Power Supply Board...
9. Put the upper and lower body together, and fix them with eight screws. 10. Connect the cable connector to the control unit, and mount the unit to the main unit. Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Control Unit Screw Cable Connector Fig.
2. Clean the adhesive agent, if any, on the control unit before placing a brandnew button panel. * Sufficiently press the button panel thus placed. Button Panel Control Unit Fig. 1 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Cateye Ergociser Series 1000 Service Manual...
7. Adjust the printing darkness by referring to the Section ES-9 "Adjusting the Printing Darkness." 8. Mount the control unit to the main unit. Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Printer Unit Printer Fixing Screws Fig.
NOTE: Never touch the potentiometer DCV. Upright Type Recumbent Type Control Unit Cable Connector Fig. 1 Fig. 2 Potentiometer PR Fig. 3 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Control Unit Cable Connector Cateye Ergociser Series 1000 Service Manual...
3. Assemble the control unit by referring to the Section ES-6 "Replacing the Panel Keyboard (9) & (10)." 4. Set the printer paper. (See the Operation Manual.) Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Pincette Printer Unit...
Fig. 1 Workload Unit Reinforcing Metal Base Cable Holder Fig. 2 Fig. 3 Workload Unit Workload Unit Fixing Hexagon Head Bolt Fig. 4 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Power Supply Board CN-1 Connector Wrench Cateye Ergociser Series 1000 Service Manual...
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* The tightening torque at the workload unit side should be 90kg·cm to 120kg·cm, and the nut at the frame side should be provisionally tightened. Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Wrench Workload Unit...
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CN-1 Connector Cable for Measuring CN-1 Female Coil Current Connector Fig. 3 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Workload Unit Reinforcing Metal Base Workload-Unit-Side Nut COIL K 6 0 2 0 LOT No. Fig. 4 Cateye Ergociser Series 1000 Service Manual...
Section MS-1 "Replacing the Workload Unit (w/o flywheel) (2)." Adjusting the Flywheel 1. Adjust the flywheel by referring to the Section MS-3 "Adjusting the Flywheel." Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Flywheel Workload Unit EC-1600 Flywheel...
(Fig. 2) Spring Scale Flywheel Metal Base Flywheel Wire Fig. 2 Metal Base Fixing Screws Flywheel Metal Base Fig. 1 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Metal Base Fixing Screw Cateye Ergociser Series 1000 Service Manual...
* Be careful not to give excessive tension to the chain. 6. Assemble the frame cover by referring to the Sections D-1 & D-2 "Removing the Frame Covers." Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Chain EC-1200 & EC-1600...
3. Mount the brandnew derailleur set with fixing screws. 4. Set the derailleur spring on the pawl of the metal base to give tension to the chain. Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Derailleur Set EC-1200 & EC-1600...
5. Hang the idler spring on the pawl of the idler to give tension to the belt. Idler Set EC-1200 & EC-1600 Idler Idler Spring Fig. 1 Fig. 2 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Idler Set EC-3600 & EC-3700 Idler Idler Fixing Bolt Cateye Ergociser Series 1000 Service Manual...
(crank) from the crank shaft. (Fig. 4) - to be continued to the next page - Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Crank Set EC-1200 & EC-1600...
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Fig. 5 Workload Unit Fixing Screw Fig. 7 Fig. 6 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Right-Side Crank Left-Side Crank Fig. 3 Upper Part of Large Gear Chain Approx. 3 to 7mm of Slack Cateye Ergociser Series 1000 Service Manual...
5. Provisionally turn on the power, and check if the pedal cadence is displayed on the control unit. 6. Assemble the frame cover, by referring to the Sections D-1 & D-2 "Removing the Frame Covers." Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 BB Set EC-1200 & EC-1600...
"Replacing the Center Cover of Upright Type." Spacer Spring Adjust Screw Lock Nut Fig. 2 Fig. 1 Lock Nut Adjust Screw Fig. 3 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Post Spacer Boss Press in. Cateye Ergociser Series 1000 Service Manual...
4. Fasten the lock nut to fix the adjust screw. 5. Assemble the center cover, by referring to the Section MS-19 "Replacing the Center Cover of Upright Type." Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Lock Nut Adjust Screw Fig.
3. Apply and set a brandnew rear support pipe spacer with an adhesive tape.(Fig. 2) 4. Insert the rear support pipe, and fix it with the seat hite lock knob. Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Seat Hite Lock Knob Rear Support Pipe Fig.1...
* A direct hammering of the leg cover may damage the legcover. 2. Mount the levelling knob and assemble it to the frame. Levelling Knob Fig. 2 Fig. 1 Leg Cover Fig. 3 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Leg Cover Screwdriver Cateye Ergociser Series 1000 Service Manual...
(Fig. 2) 4. Mount the front leg with casters (rear leg with level adjuster) to the main unit (leg). Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Front Leg with Casters (Rear Leg with Level Adjuster)
3. Mount a brandnew seat post knob by securely tightening the guide screw. 4. Insert the seat post. Knob Rubber Base Seat Post Knob Guide Screw Fig. 1 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Cateye Ergociser Series 1000 Service Manual...
1. Remove the lock pin by rotating and loosening the guide screw in the counter-clockwise direction. 2. Mount a brandnew lock pin by securely tightening the guide screw. Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Lock Pin Wrench Guide Screw Fig.
(Figs. 2 & 3) 2. Set the right and left pedals. Upright Type No.15 Wrench Crank Pedal Crank Cover Fig. 2 Fig. 1 Recumbent Type Crank Cover Fig. 3 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Cateye Ergociser Series 1000 Service Manual...
(Fig. 7) 8. The assembling of the center cover can be made in the procedures opposite to the above. Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 5P Cable 5P Cable Fig.
* When the above replacing work is difficult to achieve, remove the handlebar before the work. Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Existing Grip(Old) Fig.1...
2. Detach the existing printer cover, and mount the brandnew printer cover. 3. See the Item (8 & 9), Section ES-6 "Replacing the Panel Keyboard." Printer Cover Upper Body of Control Unit Fig.1 Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700 Cateye Ergociser Series 1000 Service Manual...
4. Set the spring so that it will fit into the groove of the paper cutter, and fix it with four screws. 5. See the Item (8 & 9), Section ES-6 "Replacing the Panel Keyboard." Cateye Ergociser Series 1000 Service Manual EC-1200 EC-1600 EC-3600 EC-3700 Paper Cutter Screws Spring Fig.
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EC-3700B/3600B Workload Unit unit: sets unit: pieces PNR.780-6990 Pulley 1-A Set PNR.780-7020 unit: sets unit: sets Cateye Ergociser Series 1000 Service Manual EC-1200B EC-1600B EC-3600B EC-3700B Idler A Set PNR.780-7040 Idler Spring A unit: pieces Pulley 2-A Set PNR.780-7000 Pulley Flange unit: pieces PNR.780-7010...