hatch A50B Operation Manual

Pressure steam sterilizer

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Effective date:2020-03-30
No.:GC-JS-21
Version: 01/00
HATCH GROUP INC.
Pressure Steam Sterilizer
Autoclave A50B 3L Operation Manual V1.0

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Summary of Contents for hatch A50B

  • Page 1 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 HATCH GROUP INC. Pressure Steam Sterilizer Autoclave A50B 3L Operation Manual V1.0...
  • Page 2: Table Of Contents

    Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 Catalogue Catalogue .....................................2 Scope of Use ..................................3 User Guide ...................................3 1. Brief introduction ................................7 2. Specifications ..................................9 3. Installation ..................................11 4. Adjusting ..................................15 5. Introduction of preset programs ............................15 6. User interface description ..............................17 7. Instructions of operation ..............................23 8.
  • Page 3: Scope Of Use

    Version: 01/00 Scope of Use This manual is applicable to the tabletop pressure steam sterilizers. Model:A50B Please read this manual carefully before use to ensure that the equipment is safe and reliable for your service! Please keep this manual during the life of the equipment. If the manufacturer has any necessary updates, ensure that all updates received are kept as attachments with this manual.
  • Page 4 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 For normal operation of the equipment, please keep the equipment clean, do not rinse or water the equipment; The maintenance of the equipment must be carried out by the personnel authorized by the manufacturer, who have passed the corresponding training of the manufacturer; Equipment accessories or attachments can only be obtained from the manufacturer, otherwise the safe and effective operation of the equipment cannot be guaranteed.
  • Page 5 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 No rolling Stack cannot exceed 2 layers Temperature range 5℃~40℃ Relative humidity is no greater than 80% keep dry Safety Notices: This sterilizer is only suitable to sterilize moisture- and heat-resistant medical devices, not okay for oils and powders, such as petroleum jelly and agar.
  • Page 6 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 When an unexpected situation occurs during the use of the product, if the device alarms or other abnormal conditions occur, please immediately cut off the power supply of the device, and check and correct according to the "abnormal conditions" chapter of the manual. Necessary monitoring shall be carried out in accordance with relevant national and regional regulations.
  • Page 7: Brief Introduction

    Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 1. Brief introduction LF series high-pressure steam sterilizer is specially designed and manufactured by for clinics, hospital departments, laboratories and other occasions requiring frequent sterilization.Used by a physician or professional.The sterilizer uses microprocessor intelligent control, man-machine interface, easy to operate, safe and reliable.
  • Page 8 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 point in the sterilization chamber at the same time is no more than 2℃, and the maintenance time is 4min; 2) sterilization factor and strength of the sterilization process at 121℃ : the temperature of saturated water vapor is between 121℃...
  • Page 9: Specifications

    Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 2. Specifications 2.1 Chamber specification: Available space size: Model No. Dimensions(DN * Length mm) A50B L=175, H=55, D=280 Space available 2.2 Parameter of Chamber: Design pressure: -0.1/0.27MPa; Design temperature:140℃ 2.3 Parameter of autoclave: Max working temperature:137℃...
  • Page 10 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 ≤10mg/L ≤1mg/L ≤0.2mg/L ≤0.005mg/L ≤0.05mg/L ≤0.1mg/L Chloride Phosphate Conductivity PH value Conductivity hardness ≤2mg/L ≤0.5mg/L ≤15uS/cm ≤0.02mmol/L 5~7.5 Colorless clean without precipitation 2.5 Transportation and storage conditions: Ambient temperature: 5 ~ 40 ℃ Relative humidity: ≤80% No corrosive gas...
  • Page 11: Installation

    Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 3. Installation 3.1 Product dimensions and weight The external dimensions of A50B equipment are as follows (unit: mm), Equipment weight: Model Gross weight (kg) Net weight (9kg) A50B 3.2 Installation requirement In order to ensure the safe and reliable work of the equipment, please check whether it meets the requirements according to the following clauses.
  • Page 12 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 Minimum width of table L1 Left side to wall L2 Minimum Height ≥100mm 55mm 0.7m 3.3.4 Installation table requirements: The installation table is strong enough to bear the weight of the device and the sterilized object. The table can withstand at least 40kpa pressure. Do not install the device in a closed cabinet;...
  • Page 13 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 3.5 Lift the device onto the installation surface The device can be placed by one person, after the device is lifted between the front and rear feet of the product, it is placed on the workbench. Please note the following when handling: It is strictly forbidden to lift the door during transportation to avoid damage to the device;...
  • Page 14 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 3.6 Feet adjustment The height of the feet has been adjusted when the equipment leaves the factory. If the installation surface is flat, no adjustment is needed; if the surface is uneven, the feet of the sterilizer should be adjusted to make the sterilizer roughly flat.
  • Page 15: Adjusting

    Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 4. Adjusting To ensure the normal use of the sterilizer, the sterilizer cannot be delivered for use until the adjusting work is successfully completed. The specific debugging steps are as follows: 4.1 Atmospheric pressure resetting After the device is installed in the first time or moved, the atmospheric pressure needs to be reset.
  • Page 16 Dry the load when it is not dry after sterilization 5.2.2 Applicable maximum load table Model Maximum weight of instruments Maximum weight of fabric loads A50B 2.2kg 0.5kg /package 5.3 Maximum working time and maximum water consumption when each program is at maximum load 134℃...
  • Page 17: User Interface Description

    Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 LFSS0 2.2kg 6. User interface description This device uses a 4.3-inch touch screen as a human-computer interaction interface. 6.1 Menu page introduction Introduction of general keys: : Display the current date :Back to the previous interface; and time.
  • Page 18 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 :Service Menu, for manufacturer or :for user, the check the latest 20 cycles, also available to print 6.1.3 Programs (totally 7) 4 sterilization programs:134℃ unniversal,134℃ universal quick,134℃ solid,121℃ universal; 1 dry program:dry 2 test programs:Vacuum test, to check the leakage of machine; B-D/helix test, to check the effectiveness of program;...
  • Page 19 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 :Used to set the date and time, after entering the page is as below: 6.1.4.2 The left picture shows that the current time is 13:11pm, Mar 30 2020 YY:year MM:month DD:day hh: hour mm:min : Setting units for temperature and 6.1.4.3 pressure, the page after entering is like below:...
  • Page 20 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 :The user sets whether to print records or not, and the 6.1.4.5 page after entering is like this: On: printer prints records, SD card stores records; Off: printer does not print records, SD card stores records;...
  • Page 21 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 Current temperature inside chamber Current pressure Program curve inside chamber Current status(phase) 6.1.7.2 The program runs after pressing the "Start" button, the interface is as follows : Total cycle time Current phase time The line on the process curve diagram will flash to indicate the running stage. For the description of each stage, see Appendix III: Description of each stage 6.1.8 Explanation of each prompt message Prompt massages...
  • Page 22 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 Wait machine to The sterilization chamber was too hot when the 134 ° C program was just run, and then the 121 ° C program was run. cool down then The door needs to be opened for cooling. This time takes up try again to 5-7 minutes Please...
  • Page 23: Instructions Of Operation

    Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 7. Instructions of operation 7.1 Preparation before operation Check the following items before operation: 1) Check if the printer has paper, if not, replace it; 2) If the SD card is needed to save records, check whether the SD card is inserted; 3)...
  • Page 24 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 7.6 Choose a program Choose the appropriate sterilization program according to the type of load. For the sterilization load type corresponding to each program, see chapter 5.2.1 There is no difference in sterilization effect between the 134 ° C sterilization procedure and the 121 ° C sterilization procedure.
  • Page 25 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 After selecting "Yes", the device will automatically release the pressure to a safe pressure and end the procedure, waiting for the door to open. 7.9 Open the door and unload the loadings 7.9.1 After the program ends, you can turn the door handle counterclockwise to open the door; 7.9.2 Offload After opening the door after sterilization, the load can be taken out.
  • Page 26 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 7.11 Door opening treatment in special cases If the door cannot be opened due to equipment failure (such as E05 alarm), and the load in the equipment needs to be taken out, follow the steps below: To ensure safety, you must first cut off the power and ensure that the pressure in the sterilization chamber is completely released.
  • Page 27 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 1) 1) Drain the water from the water storage tank and waste water tank; 2) 2) Disconnect the power supply; 3) 3) Store the equipment to avoid the indoor environment of high temperature and high humidity, and avoid high temperature and high humidity.
  • Page 28: Errors List

    Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 8. Errors list If an abnormal situation occurs during work, the sterilizer will automatically alarm, interrupt the program operation and release the pressure. Absolutely ensure operator safety. The fault code will be displayed on the screen (the specific fault code is as follows).
  • Page 29 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 134 ℃ program: 150 ℃ The connectors of the ≥ chamber Re-made the connector of the temperature sensor in the temperature> 140 ℃ 121 sterilization chamber are not in temperature sensor in the good contact ℃...
  • Page 30 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 pressure during 1. Reduce the number of loads; 2. sterilization: 134 ℃ Observe whether the water storage tank has enough water pressure is lower than 1. too much loading loaded; and check the level switch; 100kpa, 121 ℃...
  • Page 31: Maintenance

    Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 9. Maintenance In order to make this equipment work safely and reliably within the life span, periodic inspection, cleaning and maintenance should be done. 9.1 Safety matters that should be paid attention to during equipment maintenance: ⚫...
  • Page 32 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 Button Battery Every half year The date and time are correct Refer to 9.3.10 Leak check For the first time The result is qualified Refer to 9.3.11 every day 9.3.3 Maintenance plan 序号 Maintenance items Cycle Requirement Remark...
  • Page 33 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 Before removing the filter, please make sure that the sterilization chamber has cooled to avoid burns. 9.3.4 Cleaning of the door seal: Check whether there is any foreign matter sticking on the sealing surface of the door seal, and remove it if there is any.
  • Page 34 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 Water quality detector Water level sensor 9.3.8 Inspection of water quality detection function When the power is turned on, in the presence of water, short-circuit the two probes of the water quality probe with a conductor (such as tweezers, scissors, etc.) and wait a few seconds. If there is no reminder that the water value exceeds the limit, contact the supplier to inform the fault.
  • Page 35 Load the paper into the paper vessel, and pull the paper out one section through the paper outlet. Note that the scratched side is facing outward; Close the paper hatch and reset the "rotating handle"; Press the indicator light and observe whether the paper runs smoothly. If you find paper jams or misfeeds, adjust the position of the paper until the feed is vertical and smooth.
  • Page 36 Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00...
  • Page 37: Quality Assurance

    Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 10. Quality assurance 1. This machine is valid for 5 years, and the whole machine is guaranteed for two years by invoice. This product is two years from the date of your purchase, and any failures or damages caused by the correct installation and use according to the provisions of this user guide, our company will provide you with repair services for free (consumables are no longer covered by the warranty).
  • Page 38: Appendix

    Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 Drain Water storage tank, waste water tank drainage 12. appendix Appendix 1 : Inspection items and results Test items Inspection type result Sterilizer dynamic pressure Formal inspection qualified Air leak Factory inspection qualified Empty load Factory inspection qualified Solid load...
  • Page 39: Appendix 3:Explanation Of Each Stage

    Effective date:2020-03-30 No.:GC-JS-21 Version: 01/00 The time KPA ℃ difference is HH:MM:SS Pressure Unit Total Cycle time Temperature (18 m : 34 s) Unit START 15:51:43 000 072.6 05:18 VACUUM 15:52:45 -080 079.1 01: 02 Time of vacuum phase RAISE 15:53:00 021 089.2 00:15 VACUUM 15:53:50 -080 095.2 00:50...
  • Page 40 Air is injected into the sterilization chamber through the bacteria filter to balance the pressure of the sterilization chamber with the external atmospheric pressure The running program has ended Hatch Group Inc. 4181 Sladeview Crescent, Unit 36, Mississauga Ontario L5L 5R2 Canada...

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