Vega VEGATOR 636 Ex Operating Instructions Manual

Vega VEGATOR 636 Ex Operating Instructions Manual

Signal conditioning instrument

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Operating Instructions
VEGATOR 636 Ex
Signal conditioning instrument
Ship approvals
Document ID: 23446

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Summary of Contents for Vega VEGATOR 636 Ex

  • Page 1 Operating Instructions VEGATOR 636 Ex Signal conditioning instrument Ship approvals Document ID: 23446...
  • Page 2: Table Of Contents

    Adjustment elements ...................... 16 Function chart ........................ 19 7 Maintenance and fault rectification Maintenance ........................21 Rectify faults ........................21 Instrument repair ......................23 Dismounting Dismounting steps......................24 Disposal ......................... 24 Supplement Technical data ........................ 25 Dimensions ........................27 VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 3 Contents Supplementary documentation Information: Supplementary documents appropriate to the ordered version come with the delivery. You can find them listed in chapter "Product descrip- tion". Editing status: 2012-04-12 VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 4: About This Document

    This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 5: For Your Safety

    During work on and with the device the required personal protective equipment must always be worn. Appropriate use VEGATOR 636 Ex is a universal signal conditioning instrument for connection of a level switch. You can find detailed information on the application range in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.
  • Page 6: Safety Instructions For Ex Areas

    That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfill this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 7: Product Description

    • Article number • Serial number • Technical data • Article numbers, documentation The serial number allows you to access the delivery data of the instru- ment via "www.vega.com", "VEGA Tools" and "serial number search". VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 8: Principle Of Operation

    The switching delay and the mode (A/B) can be preset on the signal conditioning instrument via a DIL switch block. A test key is lowered on the front plate of VEGATOR 636 Ex. When pushing the key, the measuring system is checked on correct function.
  • Page 9 3 Product description • Storage and transport Storage and transport temperature see chapter "Supplement - temperature Technical data - Ambient conditions" • Relative humidity 20 … 85 % VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 10: Mounting

    VEGATOR 636 Ex signal conditioning instrument with plug-in socket for mounting on carrier rail according to EN 50022. Transparent cover The front plate of VEGATOR 636 Ex can be provided with a lead-seal- able transparent cover to protect the instrument against unauthorised or inadvertent adjustment. See the following figure on how to remove the transparent cover.
  • Page 11 The plug-in socket is provided with coded pins that can be inserted to prevent accidental interchanging of the various instrument types. With a VEGATOR 636 Ex in Ex version, the supplied coded pins (type coded pin and Ex coded pin) must be inserted by the user according to the below chart.
  • Page 12 EEx ia Plug-in socket Typ 600-1 0...10V DISBUS Fig. 4: Plug-in socket VEGATOR 636 Ex Bridges for looping the operating voltage Type coding for VEGATOR 636 Ex Ex coding with Ex version Ex separating chamber VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 13: Connecting To Power Supply

    1. Snap the socket without VEGATOR 636 Ex onto the carrier rail 2. Connect sensor cable to terminal 1 and 2, and where applicable, connect the screen 3. Connect power supply (switched off) to terminal 9 and 10 4. Insert VEGATOR 636 Ex into the plug-in socket and screw it down tightly The electrical connection is hence finished. VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 14: Wiring Plan

    (above the sensor terminals). The pins for type and Ex coding must also be inserted correctly. Wiring plan 12 13 14 L1 N Fig. 5: Wiring plan VEGATOR 636 Ex Sensor Sensor input Transistor output Relay output Operating voltage...
  • Page 15: Setup

    Control lamp - level relay (LED yellow) Control lamp - Fault signal (LED red) Control lamp - Operating voltage (LED green) Ex separating chamber Terminal for probe Sockets for bridges Transistor output Relay output 10 Voltage supply VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 16: Adjustment Elements

    – Mains voltage on, instrument is operating • – Failure lamp – Fault on the sensor circuit due to sensor failure or line break – The relay deenergises in case of failure • Yellow VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 17 Information: Keep in mind that the switching delay of the sensor and signal condi- tioning instrument accumulate. Switch Time 12 s 0.2 s 0.5 s 12 s Set alternately switch 2 and/or 3 to "on". The times apply to the adjusted delay mode. VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 18 In systems with VEGASWING or VEGAVIB level switches in conjunc- tion with a two-wire electronics module, a function test can be carried out. VEGATOR 636 Ex has an integrated test key. The test key is recessed in the front plate of the signal conditioning instrument. Push the test key with a suitable object (e.g.
  • Page 19: Function Chart

    - Switch- - Failure tioning ing output (red) instrument (yellow) Mode A approx. Relay ener- 8 mA gized Overflow protection transistor conducts Mode A approx. Relay de- 16 mA energized Overflow protection transistor blocks VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 20 16 mA gized Dry run protection transistor conducts Mode B approx. Relay de- 8 mA energized Dry run protection transistor blocks Fault mes- approx. Relay de- sage 1.8 mA energized (mode A/B) transistor blocks VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 21: Maintenance And Fault Rectification

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is available to you 7 days a week round-the-clock. Since we offer this service world-wide, the support is only available in the English language.
  • Page 22 – If the cable is highly resistive, bring it to a normal do not occur in the correct resistance, e.g. check terminals and cable connec- sequence or correct du- tions on corrosion ration, e.g. no full signal is outputted. VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 23: Instrument Repair

    Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please ask the agency serving you for the address of your return shipment. You can find the respective contact data on our website www.vega.com under: "Company - VEGA worldwide" VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 24: Dismounting

    WEEE directive. Correct disposal avoids negative effects on humans and the environ- ment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 25: Supplement

    Number, function 1 output, synchronously switching with the relay Galvanic separation Floating Maximum values Ʋ U 36 V DC Ʋ I ≤ 60 mA, short-circuit proof Transistor voltage loss (U approx. 1.5 V at I 60 mA VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 26 Approvals Instruments with approvals can have different technical data depending on the version. For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded under www.vega.com via "VEGA Tools" and "serial number search" as well as via "Downloads" and "Approvals". VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 27: Dimensions

    12 13 14 134 mm (5.28") 36 mm (1.42") Fig. 23: Dimensions VEGATOR 636 Ex Transparent cover Carrier rail 35 x 7.5 or 35 x 15 according to EN 50022 Ex separating chamber VEGATOR 636 Ex • Signal conditioning instrument...
  • Page 28 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2013 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113...

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