Related Manuals for Kontron Embedded Computers KISS 4U
Summary of Contents for Kontron Embedded Computers KISS 4U
- Page 1 KISS 4U User’s Manual Version 1.10 preliminary Kontron Embedded Computers GmbH 0-0096-3077...
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Page 3: Table Of Contents
Rear Side......................22 Interfaces on the Rear Side................23 Power Supply Unit................... 24 Fan Slide-In Module ..................25 Side View......................26 Assembly, Disassembly..................27 Attaching the Rubber Feet................... 27 Removing the Drive Locking Screws ..............27 KISS 4U - User’s Manual (V1.10) - Page 4 Contents Accessing Internal Components................28 Installing/Removing the Expansion Cards ............28 Instruction for Installation in a 19” Cabinet ............31 Starting Up......................32 Power Cord Connection ..................32 AC Connection ....................32 DC Connection ....................33 Operating System and Hardware Components Drivers........34 Maintenance and Prevention ................35 Replacing the System’s Fans................36 Cleaning the Filter Mat ..................39 Replacing the Lithium Battery ................41 Slide Rails (Option) ....................42...
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Page 5: Introduction
Introduction Introduction Kontron Embedded Computers would like to point out that the information contained in this manual may be subject to technical alteration, particularly as a result of the constant upgrading of Kontron Embedded Computers products. The attached documentation does not entail any guarantee on the part of Kontron Embedded Computers with respect to technical processes described in the manual or any product characteristics set out in the manual. -
Page 6: Symbols Used In This Manual
Introduction Symbols used in this Manual Symbol Meaning This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed. This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed. -
Page 7: Important Instructions
Important Instructions This chapter contains instructions which must be observed when using your KISS 4U-Platform. The manufacturer’s instructions provide useful information on your KISS 4U- Platform. Note on the Warranty Due to their limited service life, parts which by their nature are subject to a particularly high degree of wear (wearing parts) are excluded from the warranty beyond that provided by law. -
Page 8: Safety Instructions
Safety Instructions Safety Instructions Please consider the included “General Safety Instructions for IT Equipment”. If at the rear side of the system (power supply area) is attached a hazard warning sign, please observe especially the appropriate instructions in the chapter “DC Connection”. Operation of Laser Source Devices Fig. -
Page 9: Electrostatic Discharge (Esd)
6. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and styrofoam. 7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive. 8. Always place drives and boards PCB-assembly-side down on the foam. KISS 4U - User’s Manual (V1.10) -
Page 10: Instructions For The Lithium Battery
Safety Instructions Instructions for the Lithium Battery The implemented motherboard or SBC-board is equipped with a Lithium battery. For the replacing of this battery please observe the instructions described in the chapter “Replacing the Lithium Battery ”. Caution Danger of explosion when replacing with wrong type of battery. Replace only with the same or equivalent type recommended by the manufacturer. -
Page 11: Electromagnetic Compatibility
EMC guidelines (EMC Directive 2004/108/EC) and/or the German EMC laws apply. If the user modifies and/or adds to the equipment (e.g. installation of add-on cards), the prerequisites for the CE conformity declaration (safety requirements) may no longer apply. KISS 4U - User’s Manual (V1.10) -
Page 12: Scope Of Delivery
Optional Parts ❏ Slide rails Type Label and Product Identification The type label (Product Designation, Serial Number) and the inspection status label of the KISS 4U-Platform is placed on the right side of the unit. System Type Product Designation Product Identification... -
Page 13: Product Description
In addition, the sturdy design with excellent mechanical stability meets the demanding characteristics required for use in harsh industrial environments. The KISS 4U-Platform is designed to be installed in 19" racks. It is also offered as tower- and desktop version. Versions of the KISS 4U-Platform: Fig. - Page 14 The system can be equipped with up to five front accessible drive bays (two 3.5" and three 5.25" bays) and one internal drive bay (1x 3.5"). The operating controls of the KISS 4U-Platform are located behind the front access door and include an “ATX-power button” and a “Reset-button” in the standard configuration.
- Page 15 Product Description Fig 6: KISS 4U-Platform, opened rackmount version (with motherboard) Legend for figures: 6 and 6a 1 Power supply unit 10 Front access door 2 Motherboard (example) 11 Drive cage for 3x 5.25" drive bay and 1x 3.5" internal drive bay 3 Exhaust openings on the rear side 12 Drive bracket for 2x 3.5"...
- Page 16 Product Description Fig 6a: KISS 4U-Platform, opened rackmount version (with motherboard) When switching on the KISS 4U system, make sure that the air intake and exhaust openings are not obstructed by objects. For rack and desktop version only: Before putting the system into operation for the first time (before mounting / installation into an industrial cabinet), you have to open the unit as described in the "Accessing Internal...
- Page 17 Product Description Fig. 7: KISS 4U-Platform, opened rackmount version (with SBC) Legend for figures: 7 and 7a: 1 Power supply unit 12 Drive cage for 3x 5.25" drive bay and 1x 3.5" internal drive bay 2 Backplane (example) 13 Locking screws for the 5.25" drive 3 Free expansion PCI-slots (depends on the ordered system config.)
- Page 18 Product Description Fig. 7a: KISS 4U-Platform, opened rackmount version (with SBC) When switching on the system, make sure that the air intake and exhaust openings are not obstructed by objects. For rack and desktop version only: Before putting the system into operation for the first time (before mounting / installation into an industrial cabinet), you have to open the unit as described in the "Accessing Internal...
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Page 19: Front Side
3 Holes for mounting in rack cabinets 4 Handles 5 Screws for fastening the 19" rack mountable bracket 19" rack mountable bracket Fig. 9: with fastening screws The KISS 4U tower version is delivered without the 19" rack mountable brackets. KISS 4U - User’s Manual (V1.10) - Page 20 Product Description The operating controls (ATX-power button and reset button), the USB interfaces and the integrated drives are located at the front side of the KISS 4U-Platform, behind the front access door. Fig. 10: Front side (rackmount version) with opened front access door 1 Buffer for the front access door 6 3x 5.25"...
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Page 21: Interfaces On The Front Side
Interfaces on the Front Side USB Interfaces KISS 4U is equipped with two USB interfaces at the front side. These connectors allow you to connect different USB devices to the KISS 4U-Platform. When USB devices are connected to the USB ports on the front of the device, the front access panel cannot be closed and locked. -
Page 22: Operating Elements
Product Description Operating Elements 1 Reset Button 2 ATX-Power Button Fig 12: Operating elements ATX-power Press this button to turn the system on or off. Please observe button the setting options for the power button in the BIOS-Setup. Reset-button If your system no longer reacts, you have to restart the KISS 4U-Platform. -
Page 23: Front Access Door
It can be changed while the system is powered up (refer to the "Cleaning the Filter Mat" section). External Accessible Drive Bays The KISS 4U system can be equipped with up to five externally accessible drives. ❏ 3x 5.25" drive bay (horizontal position) ❏ 2x 3.5" drive bay (vertical position) External Accessible Slim-Line or Internal 3.5"... -
Page 24: Rear Side
(in system configurations with an SBC-board), the power supply unit and the air exhaust openings. Fig. 13: Rear side of the KISS 4U with motherboard (configuration with DC PSU) Fig. 13a: Rear side of the KISS 4U with SBC (configuration with AC PSU) -
Page 25: Interfaces On The Rear Side
(depending on the integrated board) Interfaces on the Rear Side The positioning and number of the KISS 4U-Platform interfaces may vary depending on the system configuration. Information and technical data can be found in the corresponding board manual. You can download the relevant board manual for your system configuration from our web site at www.kontron.com... -
Page 26: Power Supply Unit
The power supply unit (PSU) is placed on the rear side of the unit. The KISS 4U Platform can optional be equipped with an AC wide rage PSU, a redundant AC wide rage PSU or with a +24V DC PSU. -
Page 27: Fan Slide-In Module
(hot swap). The fan slide-in module is installed in the fan case located at the front side of the system. The KISS 4U-Platform should only be operated with a functioning fan slide-in module (refer to the “Replacing the System’s Fans”... -
Page 28: Side View
Four M4 metric tapped holes are available at the left and right side of the unit. These can be used in order to attach slide rails (not included in the scope of delivery) to the KISS 4U-Platform for system installation into a 19” industrial cabinet. Refer to the “Slide Rails (Option)” chapter. -
Page 29: Assembly, Disassembly
“Accessing Internal Components” section and remove the drive locking screws (for rackmount and desktop version only). 1 Drive cage 2 Drive locking screws Fig. 16: KISS 4U-Drive cage with drive locking screws KISS 4U - User’s Manual (V1.10) -
Page 30: Accessing Internal Components
Please consult the documentation provided by the manufacturer of the expansion card for instructions before attempting to install/remove an expansion card into/from the KISS 4U- Platform. To install or remove an expansion card, perform the following steps: 1. - Page 31 3. Lift the cover away. Fig. 18: Removing the device cover Fig. 19: KISS 4U-Platform without cover 4. To remove the card holder, loosen the screw of the card holder (1). Slide the card hold-down bracket to right (2), to pull it out from the two laterally located bolts.
- Page 32 PCB holder (height adjustable). Thus the card is firmly kept in place during high mechanical load (shock and vibrations). 8. Close the KISS 4U-Platform and secure the cover with the captive knurled screws.
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Page 33: Instruction For Installation In A 19" Cabinet
Leave at least 5 cm (1.969 ") of free space in front and behind the unit to prevent the device from possibly overheating! The KISS 4U Platform should be installed into a 19" industrial cabinet with slide rails. The 19" industrial cabinet must stand firmly in place. You can improve its stability by placing the components into it from the bottom up. -
Page 34: Starting Up
Power Cord Connection The AC power plug / DC screw terminals of the PSU (depending on the configuration of your system) is located on the rear side of the KISS 4U-Platform. AC Connection AC power plug Fig. -
Page 35: Dc Connection
Starting Up DC Connection The DC version of the KISS 4U platform is equipped with a +24V DC PSU (with three screw terminals and without an ON/OFF power switch). The KISS 4U (DC version) is designed without a disconnecting device! -
Page 36: Operating System And Hardware Components Drivers
Starting Up Operating System and Hardware Components Drivers The KISS 4U system can optionally be supplied with or without a pre- installed operating system. If you have ordered your system with a pre- installed operating system, all drivers are installed, corresponding to the ordered computer configuration (optional hardware components). -
Page 37: Maintenance And Prevention
Maintenance and Prevention Maintenance and Prevention Kontron Embedded Computers systems require minimal maintenance and care to keep them operating correctly. ❏ Occasionally wipe the system with a soft dry cloth. ❏ You should only remove persistent dirt by use of a soft, slightly damp cloth (use only a mild detergent). -
Page 38: Replacing The System's Fans
❏ part number of the fan slide-in module: 0-0084-3604 The fan slide-in module may be changed while the KISS 4U- Platform is powered-up. This maintenance should only be carried out by service personnel or users suitably instructed and sufficiently informed about the associated dangers. - Page 39 2 Handle of the fan slide-in module 7 Socket in the fan case for fan 3 2x system fan (temperature control controlled, independently controlled) 8 Centering angle 4 Captive knurled screw 9 Fan case 5 Plug for fan control KISS 4U - User’s Manual (V1.10)
- Page 40 (Fig. 24c, pos. 8) to the centering slot (Fig. 24b, pos. 6). 4. Secure the fan slide-in module with the captive knurled screw. 5. Close the KISS 4U-Platform and secure the cover with the captive knurled screws. KISS - User’s Manual (V1.10)
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Page 41: Cleaning The Filter Mat
❏ If the filter is soiled with greasy dust, you should rinse it with warm water with degreaser added. Do not clean the filter mat with a piercing jet of water or wring it out. KISS 4U - User’s Manual (V1.10) - Page 42 Maintenance and Prevention 6. After cleaning and drying the filter mat, replace it into the filter mat holder. Replace the filter mat holder to the front side of the chassis (see Fig. 26, pos. 3 and Fig. 26a, pos. 4). 7.
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Page 43: Replacing The Lithium Battery
6. The lithium battery must be replaced with an identical battery or a battery type recommended by Kontron Embedded Computers. The Lithium battery type must be UL listed. 7. Reinstall the expansion cards which you removed and reconnect their data cables. -
Page 44: Slide Rails (Option)
Slide Rails (Option) Slide Rails (Option) Kontron offers slide rails for installing the KISS 4U-Platform into a 19" industrial cabinet. These can be ordered under: “Slide rails” - Set No.: 3-A260-0244. Fig. 27: Attaching the inner side of the slide rail Fig. -
Page 45: Slide Rails Accessories And Assembling
8x M4x6 flathead screws For assembling refer to Fig. 28 . Fig. 28: Assembling the “Telescopic Rail” set Short brackets are usually used at the front of the chassis and long brackets at the rear. KISS 4U - User’s Manual (V1.10) -
Page 46: Mounting Into An Industrial Cabinet (With Slide Rails)
1. Ensure that the sides of the industrial cabinet are parallel and that the sides of the KISS 4U chassis are parallel and square to the industrial cabinet. 2. Using mounting kits and brackets, mount the brackets to the outer part of the slide rails (see Fig. -
Page 47: Main Specifications
Electrical Specifications The electrical specification you can read off on the type label of your KISS 4U- Platform. KISS 4U - User’s Manual (V1.10) -
Page 48: Mechanical Specifications
Main Specifications Mechanical Specifications Dimension KISS 4U 4U (177 mm) (6.968 ”) Height Front: 19”; Gehäuse: 430 mm (16.9") Width Chassis: 471.5 mm (18.543“) Depth Approx. 15 kg (33.069 lbs.) Weight Chassis: steel sheet, black (RAL 7021) Chassis Access door: steel sheet, blue (RAL 5017) -
Page 49: Ce Directives And Standards
UL60950-1:2006 Harmonized Standards Generic emission standard for industrial environments (Emission): EN 61000-6-4:2007 Generic standards - Immunity for industrial environments (Immunity): EN 61000-6-2:2005 U.S.A. FCC 47 CFR Part 15, Class A KANADA ICES-003, Class A KISS 4U - User’s Manual (V1.10) -
Page 50: Standard Interfaces - Pin Assignments
Standard Interfaces – Pin Assignments Standard Interfaces – Pin Assignments Low-active are indicated by a minus sign. Serial interface COM (RS232) Pin Signal Name 9-pin D-SUB Connector DCD (Data Carrier Detect) RXD (Receive Data) (Transmit Data) (Data Terminal Ready) GND (Signal Ground) DSR (Data Set Ready) (Request to Send) (Clear to Send) -
Page 51: Parallel Port (Lpt)
Standard Interfaces – Pin Assignments Parallel Port (LPT) Signal Name 25-pin D-SUB Connector (female) –STROBE DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 –ACKN BUSY SELECT –AUTOFD –ERROR –INIT –SLCTIN 18–25 KISS 4U - User’s Manual (V1.10) -
Page 52: Ps/2 Mouse Connector
Standard Interfaces – Pin Assignments PS/2 Mouse Connector Signal Name 6-pin Mini-DIN Connector Mouse data N.C. +5 V Mouse clock N.C. PS/2 Keyboard Connector Signal Name 6-pin Mini-DIN Connector Keyboard data N.C. +5 V Keyboard clock V.C. KISS - User’s Manual (V1.10) -
Page 53: Vga Port
Analog green output Analog blue output N.C. 5–8 +5 V (DDC) N.C. SDA (DDC) TTL HSync TTL VSync SCL (DDC) USB Port Pin Signal Name 4-pin USB Connector Type A Version 2.0 Data- Data+ KISS 4U - User’s Manual (V1.10) -
Page 54: Technical Support
Explain the nature of your problem to the service technician. Should you require further information about Kontron Embedded Computers, our products or services, please contact us on the aforementioned telephone and fax numbers, or at: www.kontron.com... -
Page 55: Returning Defective Merchandise
Where possible, please enclose all the necessary customs documents and invoices. 5. When returning a device: • Pack it securely n its original box. • Enclose a copy of the RMA form with the consignment. KISS 4U - User’s Manual (V1.10)