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KEEP FOR FUTURE REFERENCE
OPERATING
INSTRUCTIONS
INTENDED FOR USE BY SKILLED
PROFESSIONALS • READ AND
UNDERSTAND BEFORE OPERATING
MANUAL TILTER 1500,
DC-VOLTAGE, 3 SCFM
Model number: MT1010TDC
Serial number: ___________________________ (to locate, see serial label on the product)
Rev 17.2/12-21
1
908 W. Main • P.O. Box 368
Laurel, MT USA 59044
800-548-7341 (phone)
406-628-8231 (phone)
406-628-8354 (fax)
www.WPG.com
MT-10TDC-HV-C: #35094
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Summary of Contents for WPG MT1010TDC
- Page 1 406-628-8231 (phone) 406-628-8354 (fax) INTENDED FOR USE BY SKILLED www.WPG.com PROFESSIONALS • READ AND UNDERSTAND BEFORE OPERATING MANUAL TILTER 1500, DC-VOLTAGE, 3 SCFM Model number: MT1010TDC Serial number: ___________________________ (to locate, see serial label on the product) Rev 17.2/12-21 MT-10TDC-HV-C: #35094...
- Page 2 MT-10TDC-HV-C: #35094 Rev 17.2/12-21...
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Page 3: Table Of Contents
TABLE OF CONTENTS SPECIFICATIONS ..................3 SAFETY....................5 OPERATING FEATURES................6 ASSEMBLY....................7 INTENDED USE ..................10 ................10 HARACTERISTICS ................11 PERATING NVIRONMENT ................11 ISPOSAL OF THE IFTER OPERATION..................12 ................12 EFORE SING THE IFTER Taking Safety Precautions ....................12 Performing Inspections and Tests ..................12 Checking the Battery......................13 .................14 SE THE HUTOFFS... - Page 4 TABLE OF CONTENTS Lifter/Load Compatibility Test...................24 Operational Tests ......................25 Vacuum Test........................25 Rated Load Test.........................26 MAINTENANCE ..................27 ...............27 ACUUM AINTENANCE Pad-to-Load Friction Coefficient ..................27 Pad Inspection ........................27 Pad Cleaning ........................28 VPFS10T P ..........29 EPLACE EALING ING IN ..................30 ATTERY ECHARGE REPLACEMENT PARTS................31 LIMITED WARRANTY ................32 ...........32 BTAIN...
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Page 5: Specifications
3..Vacuum pads, filter elements and other wear-out items are excluded. 4..To view this guide, click the link at right. Additionally, you can search for your lifter's Model Number at www.wpg.com and select the “Troubleshooting” link on the product page. - Page 6 SPECIFICATIONS MT-10TDC-HV-C: #35094 Rev 17.2/12-21...
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Page 7: Safety
SAFETY Wear personal protective Make sure the contact surfaces of equipment that is appropriate for the load and vacuum pad are clean the load material. Follow trade before attaching the lifter (see association guidelines. “MAINTENANCE”). Do not remove or obscure safety Position the vacuum pads correctly labels. -
Page 8: Operating Features
OPERATING FEATURES Features shown here are underlined on their first appearance in each section following. LIFT SLING VACUUM PAD PAD FRAME CONTROL HANDLES PAD SHUTOFF VACUUM GAUGE AIR FILTERS QUICK CONNECTORS BATTERY CHARGER 10 POWER SWITCH 11 VACUUM RESERVE TANK 12 POWER LIGHT (blue) 13 BATTERY BOX 14 VACUUM PUMP... -
Page 9: Assembly
ASSEMBLY 1) Remove all shipping materials and save them with the shipping container for future use. 2) Suspend the lifter from a forklift or other appropriate hoisting equipment: 2.1) Select hoisting equipment rated for the Maximum Load Capacity plus the Lifter Weight. - Page 10 ASSEMBLY Connect the electrical connectors on the vacuum package (fig. 3A-C). Attach the vacuum package securely to the forklift or other hoisting equipment in a protected location where the vacuum package will move with the lifter and will not interfere with hoisting equipment (see arrows in fig.
- Page 11 ASSEMBLY Route the vacuum line from the vacuum package to the lifter, making sure the line will not become tangled during operation. Then connect the line using quick connectors (figs. 5A-B). 6) Perform tests as required under “T ”. ESTING Rev 17.2/12-21 MT-10TDC-HV-C: #35094...
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Page 12: Intended Use
2..A “single piece” of material includes curtainwall assemblies, unitized glazing systems and similar construction units. 3..Vacuum pads made from a heat-resistant rubber compound can enable you to lift loads with higher surface temperatures. Contact WPG or an authorized dealer for more information. -
Page 13: Operating Environment
1..Although lifter use may be possible at higher elevation, lifting capacity is reduced whenever the lifter is unable to attain vacuum in the green range on the vacuum gauge. Contact WPG for more information. 2..Special provisions may allow the lifter to operate outside the specified temperature range. Contact WPG for more information. Rev 17.2/12-21... -
Page 14: Operation
OPERATION EFORE SING THE IFTER Determine whether the vacuum lifter is capable of each intended task (see “SPECIFICATIONS” “INTENDED USE”). Then complete the following preparations: Taking Safety Precautions • Be trained in all industry Read all directions and safety rules before using and regulatory standards lifter. -
Page 15: Checking The Battery
OPERATION Checking the Battery Always check battery energy before every lift. Use the battery gauge to determine whether the battery needs to be charged (see “B ATTERY ”). Never use the lifter unless battery energy appears in the green range. ECHARGE •... -
Page 16: T O Use The Pad Shutoffs
OPERATION SE THE HUTOFFS Each pad shutoff on the pad frame controls the vacuum line to the adjacent vacuum pad. Activating or deactivating the airflow at specific pads enables the lifter to handle loads with different weights and dimensions (see “SPECIFICATIONS”) or to avoid holes in the load surface. To support the maximum load weight and larger load Closing any pad shutoff dimensions, all pads must be activated;... -
Page 17: T O Attach The Pads To A Load
OPERATION TTACH THE ADS TO A Make sure the contact surfaces of the load and vacuum pads are clean (see “Pad Cleaning”). Positioning the Lifter on the Load Determine which will be the top edge of the load while lifting, and position the long row of vacuum pads near that edge (fig. -
Page 18: Sealing The Pads On The Load
OPERATION Sealing the Pads on the Load Place the power switch in the “on” position ( — fig. 1A). Keep power switch in “on” position ( ) throughout lift. The vacuum pump will turn on, the low vacuum warning light will remain lit until the vacuum pads seal. -
Page 19: Reading The Vacuum Gauge
• When necessary, perform the “Vacuum Test”. 1..If the lifter is used above the maximum Operating Elevation (see “SPECIFICATIONS”), it may not be able to maintain sufficient vacuum for lifting. Contact WPG for more information. Rev 17.2/12-21 MT-10TDC-HV-C: #35094... -
Page 20: T O Lift And Move The Load
OPERATION IFT AND OVE THE Interpreting the Warning Light When vacuum is Never lift load unless warning devices turn off, because sufficient to lift the this could result in load release and personal injury. Maximum Load Capacity, the vacuum pump and the low vacuum warning light turn off temporarily, to conserve battery energy. -
Page 21: Controlling The Lifter And Load
OPERATION Controlling the Lifter and Load When the lifter is ready, use the hoisting equipment to raise the lifter and load as needed. Use a control handle (circled in fig. 1A) to keep the lifter and load in the required position. Once there is enough clearance, you may move the load as required. -
Page 22: Ilt The Oad
OPERATION ILT THE 1) Make sure the load has enough clearance to tilt without contacting anyone or anything. 2) Tilt the load to the position needed: • Tilting the load to the upright position (fig. 1A) happens automatically when it is lifted. •... -
Page 23: T O Release The Pads From The Load
OPERATION ELEASE THE ADS FROM THE Make sure load is at rest and fully supported before releasing vacuum pads. Do not move lifter until pads release completely, because such movement could result in load damage or personal injury. Place the vacuum control valve lever perpendicular to the vacuum line (ie, in the “release”... -
Page 24: Storing The Lifter
OPERATION 4) Use the hoisting equipment to lower the vacuum lifter gently onto a stable support. Then detach the hoisting hook from the lift slings. Caution: Do not set the lifter on surfaces that could soil or damage vacuum pads. Protect their sealing rings by making sure each pad rests on spacers. -
Page 25: Inspections And Tests
2..The Periodic Inspection is also required whenever the lifter has been out of service for 1 year or more. Keep a written record of all Periodic Inspections. If necessary, return the lifter to WPG or an authorized dealer for repair (see “LIMITED... -
Page 26: Testing
12" Hg [-41 kPa] for 5 minutes. If not, lifting this load requires additional precautions (eg, a load sling). Contact WPG for more information. 8) Lower the load after 5 minutes or before the vacuum level diminishes to 12" Hg [-41 kPa]. -
Page 27: Operational Tests
INSPECTIONS AND TESTS Perform the following tests before placing the lifter in service initially, following any repair, when directed in the “I ”, or whenever necessary: NSPECTION CHEDULE Operational Tests Test all features and functions of the lifter (see “OPERATING FEATURES” and “OPERATION”). Vacuum Test 1) Clean the face of each vacuum pad (see “Pad... -
Page 28: Rated Load Test
7) Prepare a written report of the test and keep it on file. 1..An equivalent simulation may also be used. Contact WPG for more information. 2..A “qualified person” has successfully demonstrated the ability to solve problems relating to the subject matter and work, either by possessing a recognized degree in an applicable field or a certificate of professional standing, or by possessing extensive knowledge, training and experience. -
Page 29: Maintenance
MAINTENANCE Note: Refer to SERVICE MANUAL #36114 when applicable. ACUUM AINTENANCE Pad-to-Load Friction Coefficient The friction coefficient represents the lifter's ability to resist load slippage. The Maximum Load Capacity assumes a friction coefficient of 1, based on testing of clean, new, standard rubber vacuum pads on clean, dry, regular glass. -
Page 30: Pad Cleaning
4) Allow the pad to dry completely before using the lifter. 1..A brush with bristles that do not harm rubber can help remove contaminates clinging to sealing edges. If these cleaning methods are not successful, contact WPG or an authorized dealer for assistance. MT-10TDC-HV-C: #35094... -
Page 31: T O Replace Sealing Ring In Vpfs10T Pads
MAINTENANCE VPFS10T P EPLACE EALING ING IN If the lifter has VPFS10T vacuum pads, replace sealing rings (#49724RT or #49724TT) as follows: 1) Remove the old sealing ring (fig. 1A). Note: Make sure the entire vacuum pad is clean, including the mounting groove. -
Page 32: Battery Recharge
The red error light can indicate other problems, depending on the mode selected and level of charging; if necessary, contact WPG for assistance. 5..The charger automatically reduces the charging rate when the battery is fully charged. -
Page 33: Replacement Parts
*— Quantity as required ** — Length as required; sold by the foot (approx 30.5 cm). SERVICE MANUAL #36114 for additional parts. ERVICE ONLY WITH IDENTICAL REPLACEMENT PARTS WPG.COM AVAILABLE AT OR THROUGH AN AUTHORIZED DEALER Rev 17.2/12-21 MT-10TDC-HV-C: #35094... -
Page 34: Limited Warranty
Contact the WPG Technical Service Department. When factory service is required, ship the complete product – prepaid – along with your name, address and phone number to the street address listed at the bottom of this page. WPG may be reached by phone or fax numbers listed below. - Page 35 DRAWINGS 908 W. Main • P.O. Box 368 Laurel, MT USA 59044 800-548-7341 (phone) • 406-628-8231 (phone) 406-628-8354 (fax) • www.WPG.com INTENDED FOR USE BY SKILLED TECHNICAL PROFESSIONALS • READ AND UNDERSTAND BEFORE ROUTING, WIRING AND/OR ASSEMBLING MANUAL TILTER 1500,...
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