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IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
BARNES
INSTALLATION MANUAL
Dry Pit Grinder Pump
DISCONTINUED
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Series: DGV
2 HP, 3450 RPM, 60 Hz.
Parts may
NOT be available
Form No. 076591-Rev. E
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Summary of Contents for Crane Barnes DGV Series
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc. 1994, 1997, 1998, 2002, 4/06, 8/06 Alteration Rights Reserved... -
Page 3: Safety First
IMPORTANT! - Crane Pumps & Systems, Inc. is not If the pump is idle for long periods of time, it is advisable to start responsible for losses, injury, or death resulting from a the pump occasionally by adding water to the basin. -
Page 4: Pump Specifications
PUMP SPECIFICATIONS: DISCHARGE ....1¼” NPT, Horizontal MOTOR BEARING: LIQUID TEMP ....104°F (40°C) Continuous Design ..Single Row, Ball VOLUTE ......Cast Iron ASTM A-48, Class 30. Lubrication ..Grease - Permanently Lubricated SEAL PLATE ....Cast Iron ASTM A-48, Class 30. Load ..... -
Page 5: General Information
Barnes representative or Crane Pumps & Systems, Inc. Service Department in Piqua, Ohio, C-4) Wire Size: telephone (937) 778-8947 or Crane Pumps & Systems If additional cable is required consult a qualifi ed electri- Canada, in Brampton, Ontario, (905) 457-6223. -
Page 6: Electrical Data
MODEL NO VOLT/PH NEMA FULL WINDING (Nom) START LOAD RESISTANCE CODE AMPS DGV2042 200-230/460/3 3450 5.2/2.6 6.31 Winding Resistance ± 5%, measured from terminal block. Pump rated for operation at ± 10% voltage at motor. C-5) Wiring Connections: MOTOR TERMINALS WIRE NUMBER WIRE COLOR FIGURE 1... -
Page 7: Service And Repair
During power black-outs, discontinue water E-1.1) Checking Oil: consumption to prevent sewage from backing up. With a fl ashlight, visually inspect the oil in the seal Prevent infi ltration or direct fl ow of rain or run-off water chamber (27) to make sure it is clean and clear, light into the system to minimize pump cycling. - Page 8 Pressurize seal chamber to 10 P.S.I. and check for leaks After a number of years of service or whenever the as outlined above. (See Figure 3) shredding ring (16) cutting edges dull, the part can be pressed out of the body (19) and reversed to utilize the opposite cutting edges and replaced in the body (19).
- Page 9 MOTOR END MOTOR END Seal Plate (10) (INBOARD END) (INBOARD END) Intermediate (6) Stationary (12a) Retaining Ring (5d) SEAL ASSEMBLY (12) Spring (12c) SEAL ASSEMBLY Rotating Member Spring (12c) (12b) Rotating Member Retaining Ring (12d) (5d) Stationary (5a) PUMP END PUMP END FIGURE 4 FIGURE 5...
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Page 10: Replacement Parts
Examine bearing (3) and replace if required. If Apply adhesive to shaft and press top bearing (8) on, applying force to the inner race of bearing only. replacement is required, remove seal parts, rotating Place shims (36) and washer (37) onto shaft. Be sure member (5b), spring (5c) and retaining ring (5d) from to replace the same amount of shims as that were shaft. -
Page 11: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 12: Cross-Section, (Fig. 8)
FIGURE 8... -
Page 13: Exploded View, (Fig. 9)
FIGURE 9... -
Page 14: Parts List
PARTS KITS Seal Tool Kit Outer......T/L-21360 Inner......T/L-21357-SGV Pressure Gauge Kit ..P/N-085343 PARTS LIST ITEM PART NO. DESCRIPTION 076561 Motor 061143 Retaining Ring 017807 Ball Bearing, Lower ------ Loctite, Adhesive, Bearing 067563 Shaft Seal, Inner C/CE/B 071018 Intermediate Coupling & Sleeve Bearing 061914 Retaining Ring 022522... -
Page 15: Returned Goods Policy
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. -
Page 16: Warrant
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval. A Crane Co. Company 420 Third Street 83 West Drive, Bramton... -
Page 17: Start-Up Report
This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. Please fi ll out the following questions as completely and accurate as possible. When complete, mail this form to: In U.S.A Send To:... - Page 18 Barnes Control panel Part No. Number of pumps operated by control panel NOTE: At no time should holes made in top of control panel, unless proper sealing devices are utillzed. Control panel manufactured by others Company Name Model No. Short circuit protection Type Number and size of short circuit device(s) Amp rating...
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Page 19: Warranty Registration
Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. - Page 20 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA, OHIO 45356 - U.S.A.
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