Viessmann VITOBLOC 200 Assembly Instructions Manual
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Viessmann VITOBLOC 200 Assembly Instructions Manual

Viessmann VITOBLOC 200 Assembly Instructions Manual

Block-type thermal power plant for biogas operation
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Assembly instructions
for the specialist
VITOBLOC 200
model BM-190/238
Part no. 7639779
Block-type thermal power plant for biogas operation
Please store this document in a safe place.
5780045 GB
10/2017

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Summary of Contents for Viessmann VITOBLOC 200

  • Page 1 Assembly instructions for the specialist VITOBLOC 200 model BM-190/238 Part no. 7639779 Block-type thermal power plant for biogas operation Please store this document in a safe place. 5780045 GB 10/2017...
  • Page 2 These documents and the original conformity declaration are stored on the premises of the manufacturer. NOTE The Vitobloc 200 cogeneration module is not suited to 60 Hz operation which means that it is in particular not available to the American and Canadian market.

  • Page 3: Table Of Contents

    Condensate drainage ....................25 4.10 Electrical connection ....................26 4.11 Installation of the noise cover (if part of the supply) ..........27 Notification of readiness for start-up ..........28 Declaration of conformity according to Machine Directive ..34 VITOBLOC 200 BM-190/238 Assembly instructions...

  • Page 4: Directives, Norms

    This is the reason why only instructed specialist personnel are allowed to operate and maintain the plant. Assembly instructions VITOBLOC 200 BM-190/238...
  • Page 5 Opening of exhaust flanges Exhaust escape Exhaust lines Opening the measuring port Risk of poisoning Measuring port Touching unprotected exhaust pipes Risk of burning Touching unprotected measuring port Tab. 1 Block-type thermal power plant hazards VITOBLOC 200 BM-190/238 Assembly instructions...

  • Page 6: Remaining Hazards With The Use Of The Combined Heat And Power Plant

    Wear suitable protective clothing for work on the ignition system because a defective ignition cable can cause electric shock. This work must only be performed by specially trained technicians. Assembly instructions VITOBLOC 200 BM-190/238...

  • Page 7: Important Provisions, Guidelines, Norms And Directives

    2014/30/EU (EMVG) EU electromagnetic compatibility directive Safety of machinery – Electrical equipment of machines DIN EN 60204-1 (VDE 0113-1) Part 1: General requirements Safety of machinery – Fundamental terminology, general design principles DIN EN ISO 12100 VITOBLOC 200 BM-190/238 Assembly instructions...
  • Page 8 VDI 3985 generating plants with internal combustion engines VDI 6025 Economic calculations for capital goods and plants Tab. 3 Important regulations, directives, norms and guidelines for the construction and operation of a block-type thermal power plant Assembly instructions VITOBLOC 200 BM-190/238...

  • Page 9: Specifications Of A Complete Cogeneration Module

    10.2 maximum acceptable operating pressure at high temperature maximum acceptable operating pressure at low temperature pressure loss at standard flowthrough in the HT standard module pressure loss at standard flowthrough in the NT standard module VITOBLOC 200 BM-190/238 Assembly instructions...
  • Page 10 Ambient temperature no higher than 35°C and its average value over a period of 24 hours no higher than 30°C Tab. 4 Operating parameters of the complete cogeneration module Vitobloc 200 BM-190/238 Assembly instructions VITOBLOC 200 BM-190/238...

  • Page 11: Specifications Of The Complete Cogeneration Module

    Exhaust connection (AGA) from cogeneration module, pipe connection DN 150 / PN10 Condensed water connection (KO), pipe connection Pipe ø 22 x 2.0 Heating water flow/return (HV/HR), pipe connection DN 65 / PN16 Gas connection (GAS), pipe connection DN 65 / PN16 VITOBLOC 200 BM-190/238 Assembly instructions...
  • Page 12 External control engineering makes the selection for stand-by operation after the customer’s load shedding. The selection can be made automatically inside of the module, but without monitoring load shedding. Tab. 5 Specifications of the complete cogeneration module Vitobloc 200 BM-190/238 Assembly instructions VITOBLOC 200 BM-190/238...

  • Page 13: Dimensions, Weights And Finishes

    Flange 580 x 580 P20 cogeneration modules Vitobloc 200 BM-190/238 have optional noise covers and extract fans. For minimum 20 mbar gas flow pressure and 5 kW/nm³ calorific value, other values on request Tab. 6 Dimensions, weights, finishes and connections Fig.

  • Page 14: Transportation

    Block-type thermal power plant storage conditions The block-type thermal power plant should be transported and stored protected from moisture (max. rel. humidity: 70 %). Do not expose the cogeneration module to air with dust or halogens. Assembly instructions VITOBLOC 200 BM-190/238...

  • Page 15: Cranage

    It is necessary to use a transport frame when transporting and putting into place a cogeneration module without a sound- absorbing hood (can be hired out against a deposit). VITOBLOC 200 BM-190/238 Assembly instructions...

  • Page 16: Setting Up

    CAUTION Make sure that the foundation base has the required height (≥ 150 mm) for drainage of condensed water. Minimum base size for Vitobloc 200 BM-190/238 3,600 mm 1,600 mm 150 mm Fig. 4 block-type thermal power plant with base...

  • Page 17: Removing The Transport Securing Devices

    1,100 mm from the basic frame if not transported 1,650 mm vertically, which can endanger the 3,850 mm transport personnel. Tab. 7 Minimum distances in the technical room VITOBLOC 200 BM-190/238 Assembly instructions...

  • Page 18: Installation

    All safety devices must comply with local requirements. All accident prevention rules shall be observed. Scope of delivery Module Optional equipment as ordered Assembly instructions VITOBLOC 200 BM-190/238...

  • Page 19: Requirements On The Technical Room

    We recommend, similar to the requirement of the old Heating Room Directive, installing a fire extinguisher of the appropriate size (at least 9 l) in the technical room. VITOBLOC 200 BM-190/238 Assembly instructions...

  • Page 20: Peripheral Connections Of The Cogeneration Module (Flowchart)

    44 (GAS) PZA+ PZA- Fig. 8 Monitoring devices of the Vitobloc 200 BM-190/238 version with separate low-temperature circuit If the system pressure in the mixture cooling water circuit (17+18) exceeds 2 bar, the customer should provide hydraulic separation. Overall legend:...

  • Page 21: Peripheral Ventilation And Exhaust

    Use a weather protection grill with sufficient size of openings to prevent flow noise due to restriction of section (noise protection). If special noise requirements apply, install a sound trap each in the fresh air and extract systems. VITOBLOC 200 BM-190/238 Assembly instructions...

  • Page 22: Heating Connection

    This includes: 2 flanged shutoff valves (each module) Dirt trap (each module, optional) Heating water hose Fig. 11 Hydraulic connection plan Three-way mixing valve, complete with drive, Controller with auxiliary power supply Assembly instructions VITOBLOC 200 BM-190/238...

  • Page 23: Gas Connection

    24 V direct voltage (battery supply). Also observe the requirements of DVGW Code of Practice G 260. ● Connect the block-type thermal power plant to the available gas supply system by a branch line. VITOBLOC 200 BM-190/238 Assembly instructions...

  • Page 24: Exhaust Gas Connection

    Gully with water seal Fig. 12 Scheme showing the peripheral exhaust gas system of two cogeneration modules with condensed water drain pipe and drainage of safety valves (dimensions in mm) Assembly instructions VITOBLOC 200 BM-190/238...

  • Page 25: Condensate Drainage

    CHP module (in the scope of delivery) Since the oil gas can condensate in the exhaust gas at low exhaust gas temperatures, the customer should provide an oil trap in the condensate discharge. VITOBLOC 200 BM-190/238 Assembly instructions...

  • Page 26: 4.10 Electrical Connection

    ● For guidelines concerning the dimensioning of cables and fusing by buyer, cf. page 12 Tab. 5 „Specifications of the cogeneration module“ Assembly instructions VITOBLOC 200 BM-190/238...

  • Page 27: Installation Of The Noise Cover (If Part Of The Supply)

    Press on the sound-absorbing hood Turn the spanner another 90° while turning the spanner another 90° (the dot marks on the lock are now (the dot marks on the lock are now 180° to one another) opposite one another) VITOBLOC 200 BM-190/238 Assembly instructions...

  • Page 28: Notification Of Readiness For Start-Up

    (no earlier than 4 weeks after notice of readiness): ________________________________________ Other comments: We are aware that Viessmann Kraft-Wärme-Kopplung GmbH will not be liable for losses or deviations from design values that result from deviating operating conditions. We (the client) will bear all additional costs in full that result from commissioning having to be terminated on account of on-site defects, such as missing installations, connections, operating fluids and other installation work in the installation room.
  • Page 29 (siphon height ≥ 250 mm) □ plastic (with STB) The type of waste gas plant: □ stainless steel The manufacturer of the waste gas plant: ________________________ Number of sound absorbers: ________________________ Confirmation of the installation specialist Page 3 VITOBLOC 200 BM-190/238 Assembly instructions...
  • Page 30 Type of gas supply: Natural gas / biomethane (LPG operation only permissible with module types □ Vitobloc 200 EM-6/15, EM-9/20 and EM-20/39 R2) LPG (propane) The gas supply to the Block-type thermal power plant is secure. □ The integration of the gas equipment complies with European norms and yes _________________ directives and with the planning and installation instructions.
  • Page 31 GPSG (Product Safety Act) Article 4(4)]: The exhaust gas system complies with DIN V 18160-1 / pressure class H1. (5,000 Pa gauge pressure / 0.006 l/s m² leak rate) Specialized stack construction firm: Date Stamp Signature VITOBLOC 200 BM-190/238 Assembly instructions...
  • Page 32 Name: _____________________________ Tel. No.: ___________________ Proposed system maintenance / HVAC firm: Name: _____________________________ Tel. No.: ___________________ Contact of the local power supply company: Name: _____________________________ Tel. No.: ___________________ Address of the local power supply company: _____________________________________________________________ Assembly instructions VITOBLOC 200 BM-190/238...
  • Page 33  yes  no Customer's mains tie circuit breaker actuation  yes  no Mains tie circuit breaker actuation by module Mains tie circuit breaker actuation by Viessmann  yes  no process control system (MMM)  yes  no...

  • Page 34: Declaration Of Conformity According To Machine Directive

    Declaration of conformity according to Machine Directive Declaration of conformity according to Machine Directive Assembly instructions VITOBLOC 200 BM-190/238...
  • Page 35 Notes VITOBLOC 200 BM-190/238 Assembly instructions...
  • Page 36 Viessmann Werke GmbH&Co KG D-35107 Allendorf phone: +49 6452 70-0 fax: +49 6452 70-2780 www.viessmann.de...

This manual is also suitable for:

Bm-190/2387639779

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