Viessmann VITOBLOC 200 Installation Instructions Manual
Chp unit for operation with natural gas
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Summary of Contents for Viessmann VITOBLOC 200
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Page 1: Installation Instructions
Installation instructions for contractors VITOBLOC 200 Type EM-530/660 version SCR Part no. 7727282 Type EM-530/660 version SCR-ready Part no. 7727283 CHP unit for operation with natural gas Please retain for future use 5841436 GB 09/2019... - Page 2 (even when only excerpts are used), unless a contractual agreement is reached in this regard. Viessmann Werke GmbH & Co. KG reserves the right to change the product described herein at any time and without notice, in line with technological advances, unless...
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Page 3: Table Of Contents
Permissible types of antifreeze .................. 32 10.4 Heating water ....................... 33 10.5 Gas quality ........................34 10.6 AdBlue ........................34 10.7 Compressed air ......................34 10.8 Type testing in accordance with EU Gas Appliances Regulation ......35 VITOBLOC 200 EM-530/660 version SCR Installation instructions... -
Page 4: Introduction
This document applies to the combined heat and disassociates itself from all content of all linked power (CHP) unit Vitobloc 200 EM-530/660 (versions websites and does not consider such content its own. SCR and SCR-ready) – also referred to below as the This declaration applies to all external links and "machine". -
Page 5: Safety Symbols
Reference is made in this document to various registered trademarks that are not specifically identified as such within the text. The absence of any identification does not necessarily mean that the corresponding product name is free of third party rights. VITOBLOC 200 EM-530/660 version SCR Installation instructions... -
Page 6: Intended Use
Intended use Intended use The operator of the Vitobloc 200 EM-530/660 CHP EC Declaration of Conformity and Declaration of unit (versions SCR and SCR-ready) must observe the Incorporation relevant country-specific laws and regulations. This CHP unit is considered a complete machine as Target group referred to in the EC Machinery Directive. -
Page 7: Safety
Safety information Information concerning safety cannot be interpreted against Viessmann Werke GmbH & Co. KG. Even if all safety instructions are followed, there is no guarantee that the CHP unit will not cause any injuries or damage. -
Page 8: Personnel
The operator is responsible for compliance with Serious material damage to the country-specific legislation, regulations and machine and its surroundings standards. No unauthorised persons are permitted within the working area. Only employ qualified, trained personnel. Installation instructions VITOBLOC 200 EM-530/660 version SCR... -
Page 9: General Safety Regulations
Unauthorised modification to programmable control systems! Serious material damage to the machine and its surroundings No unauthorised persons are permitted within the machine's working area. Only qualified, trained personnel may operate the machine. VITOBLOC 200 EM-530/660 version SCR Installation instructions... -
Page 10: Special Safety Regulations
If any safety equipment needs to be removed accordance with chapter 10.5. during installation, it must be inspected immediately after completing the installation work. ● Ensure the safe and environmentally responsible disposal of operating fluids and fuels! Installation instructions VITOBLOC 200 EM-530/660 version SCR... -
Page 11: Information Regarding Particular Types Of Hazard
Risk of chemical burns Irreparable hearing damage Avoid contact with skin and eyes. Wear personal protective equipment Wear personal protective equipment (e.g. ear defenders). (e.g. protective gloves, safety goggles). VITOBLOC 200 EM-530/660 version SCR Installation instructions... - Page 12 Restricted visibility Cover the machine adequately. Close or cover the control panels. Wear personal protective equipment (e.g. protective gloves, safety goggles) during welding and grinding/polishing work. Installation instructions VITOBLOC 200 EM-530/660 version SCR...
- Page 13 Serious material damage to the machine and its surroundings Only have service and repair work carried out by authorised technical personnel. Only use the original components permitted by the manufacturer. Observe all safety instructions and hazard warnings. VITOBLOC 200 EM-530/660 version SCR Installation instructions...
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Page 14: Product Description
Product description Product description Overview The Vitobloc 200 EM-530/660 CHP unit (versions SCR and SCR-ready) include the following components fitted to a base frame: ● 4-stroke gas engine ● Gas supply unit ● Synchronous generator ● Lubricating oil system ●... -
Page 15: Materials Provided As Standard
Sylomer pads for noise dampening Hoses for connecting compressed air and (TM) AdBlue supply Delivery as parts provided loose for on-site installation. The material is inside a box labelled "Material for commissioning EM-530/660". VITOBLOC 200 EM-530/660 version SCR Installation instructions... -
Page 16: Transport, Storage And Siting
Missing or loose transport brackets! Material damage due to uncontrolled contact with forklift trucks Mount the transport brackets on the engine and generator before every transportation. Check that the transport brackets are securely seated. Installation instructions VITOBLOC 200 EM-530/660 version SCR... -
Page 17: Storage
Transport, storage and siting Storage Siting PLEASE NOTE The Vitobloc 200 EM-530/660 CHP unit (versions SCR and SCR-ready) is sited in a locked plant room. Incorrect storage! Material damage due to corrosion 5.3.1 Conditions for siting Protect the machine and its parts from rust. - Page 18 WARNING Heavy loads, risk of tipping over! Falling loads can cause death or serious injury NEVER stand under suspended loads. Use appropriate lifting gear. Observe all transport instructions. Installation instructions VITOBLOC 200 EM-530/660 version SCR...
- Page 19 2x 1400 mm long 1x 600 mm long 1x 300 mm long ● Sizing requirement (yellow): 1x 1500 mm long Fig. 7 Sylomer pad placement diagram 1x 380 mm long 1x 280 mm long VITOBLOC 200 EM-530/660 version SCR Installation instructions...
- Page 20 Transport brackets on the engine Parts: ● 2 brackets (1 bracket per anti-vibration mount) ● 4 pipes (2 pipes per anti-vibration mount) ● 4 hexagon bolts M12x150 ● 4 hexagon nuts M12 ● 8 washers 12-200HV Installation instructions VITOBLOC 200 EM-530/660 version SCR...
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Page 21: Installation At The Installation Site
(noise attenuation). In the case of special for Vitobloc 200 EM-530/660 (versions SCR and noise prevention requirements, install a silencing SCR-ready). baffle in both the fresh air and the extract air duct. -
Page 22: Heating Connection
The quality of the heating water must meet the manufacturer's specifications; see appendix section 10.4. Flexible connection Heating circuit flow (on site) Heating circuit return (on site) Heating circuit pump Fig. 10 Hydraulic connection diagram Installation instructions VITOBLOC 200 EM-530/660 version SCR... -
Page 23: Gas Connection
Protect the surroundings from dust, dirt and other flammable matter. Ventilate the room adequately. Wear personal protective equipment Gas connection GAS (e.g. protective gloves, safety goggles, Fig. 11 Gas connection safety shoes). VITOBLOC 200 EM-530/660 version SCR Installation instructions... - Page 24 CHP unit. size G100. (11) Do not attach any pipework to the CHP unit! If the gas pressure does not comply with specifications, then fault-free operation cannot be guaranteed. Installation instructions VITOBLOC 200 EM-530/660 version SCR...
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Page 25: Exhaust Gas Connection
• Cleaning and drainage connectors plus exhaust permissible exhaust gas back pressure according to gas thermometer and separate test connector. the technical description for Vitobloc 200 EM-530/660 (3) Insulate the entire exhaust system. Maximum (versions SCR and SCR-ready) must be observed permissible surface temperature 50 °C. -
Page 26: Condensate Drain
Installation at the installation site Condensate drain The condensate drain pipe must be checked regularly No condensate arises from the Vitobloc 200 EM- for obstructions and to see if there is a sufficient 530/660 CHP unit (versions SCR and SCR-ready). -
Page 27: Connection Of Adblue™ And Compressed Air
● Observe space required for additional components in the installation room (see page 18 Tab. 2) ● For continuous operation of the Vitobloc 200 EM-530/660 CHP unit (versions SCR and SCR- ready), an external AdBlue™ supply tank should be provided. -
Page 28: Fitting/Removing Noise Attenuating Elements
Turn the key another 90° clockwise while turning the key another 90° anti- (dot markings on lock are now clockwise (dot markings on lock are oriented 180° from each other) now opposite each other) Installation instructions VITOBLOC 200 EM-530/660 version SCR... -
Page 29: Electrical Connection
(3) Connect the mains power cable and (if necessary) a PE-N jumper in the control panel as per the wiring diagram. VITOBLOC 200 EM-530/660 version SCR Installation instructions... - Page 30 (3) For recommendations regarding cable sizing and on- site fuse protection, see technical description for Vitobloc 200 EM-530/660 (versions SCR and SCR- ready). (4) The cabling must be adapted to local conditions in accordance with VDE guidelines VDE 0100-520 and VDE 0298-4, as well as the applicable power supply utility regulations.
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Page 31: Commissioning
Control and operation DANGER The machine must be controlled and operated in accordance with the operating instructions for the Incorrect handling during Vitobloc 200 EM-530/660 CHP unit (versions SCR commissioning! and SCR-ready). Risk to life, serious personal injury resulting in irreversible damage... -
Page 32: Appendix
Do not mix antifreeze of different types or from different manufacturers! 10.3 Permissible types of antifreeze Approval issued to Product designation BASF AG Glysantin G 48 Plus CLASSIC OIL CLASSIC KOLDA UE G48 Tab. 4 Permissible types of antifreeze Installation instructions VITOBLOC 200 EM-530/660 version SCR... -
Page 33: Heating Water
> 600 kW 0.11 °dH 0.11 °dH 0.11 °dH Tab. 5 Quality values of the fill and top-up water for heating systems with Vitobloc 200 CHP units PLEASE NOTE ► The on-site dirt separator should be cleaned every six months. Corrosion prevention... -
Page 34: Gas Quality
Ammonia content NH < 30 mg/Nm³ Tab. 6 Fuel values Operation with a lower methane number may be possible following a check by the manufacturer. Flow pressure available at the gas train at the unit. Installation instructions VITOBLOC 200 EM-530/660 version SCR... -
Page 35: Type Testing In Accordance With Eu Gas Appliances Regulation
Appendix 10.8 Type testing in accordance with EU Gas Appliances Regulation VITOBLOC 200 EM-530/660 version SCR Installation instructions... - Page 36 Applicability 7727282 Vitobloc 200 EM-530/660, version SCR 7727283 Vitobloc 200 EM-530/660, version SCR-ready Viessmann Werke GmbH & Co KG D-35107 Allendorf Tel.: +49 (0)6452 70-0 Fax: +49 (0)6452 70-2780 www.viessmann.de...
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