Related Manuals for Viessmann ESS CHP
Summary of Contents for Viessmann ESS CHP
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Page 1: Chp Accessory Range
VIEßMANN Group Issue 2010-01 CHP accessory range Subject to changes due to technical improvements ESS Energie Systeme & Service GmbH CHP accessory range – 01/2010 5368 463 01/2010... -
Page 2: Issue
Imprint Subject to technical modifications Constant development may lead to minor deviations in the illustrations, functional steps and specifications from those described/shown. Updating your documentation Please let us know if you have any suggestions which would improve our documentation, or if you have noticed any errors. -
Page 3: Table Of Contents
Table of contents Introduction .........................8 Transport and installation ....................9 Transport within Germany ............................9 Handling ..................................10 Installation ................................. 13 Gas .............................15 Gas tightness test ............................... 15 Natural gas knocking monitoring equipment ......................15 Exhaust gas ........................16 Exhaust silencer ................................. 16 Heating ..........................18 Higher heating water return temperatures ......................... - Page 4 Overview of accessories for natural gas CHP modules CHP compact module VITOBLOC 200 EM-18/36* EM-50/81* EM-70/115* EM-140/207* Page ESS / internal 700-02-0020 700-02-0050 700-02-0070 700-02-0140 Art. no. 74 111 44 74 111 46 74 111 48 74 111 51 Electrical output 18 kW 50 kW 70 kW...
- Page 5 Overview of accessories for natural gas CHP modules CHP compact module VITOBLOC 200 EM-199/263* EM-199/293* EM-238/363* EM-363/498* EM-401/549* Page ESS / internal 700-02-1950 700-02-1980 700-02-0200 700-02-4080 700-02-4050 Art. no. 74 111 53 74 111 55 74 111 52 74 243 98 74 243 99 Electrical output 238 kW...
- Page 6 Overview of accessories for biogas CHP modules CHP compact module VITOBLOC 200 BM-36/66* BM-55/88* BM-98/150* Page ESS / internal 700-02-0045 700-02-0065 700-02-0105 Art. no. 74 111 45 74 111 47 74 111 49 Electrical output 36 kW 55 kW 98 kW Thermal output 66 kW 88 kW...
- Page 7 Overview of accessories for biogas CHP modules CHP compact module VITOBLOC 200 BM-123/177* BM-190/238* BM-366/437* Page ESS / internal 700-02-0125 700-02-1955 700-02-4055 Art. no. 74 111 50 74 111 54 74 392 62 Electrical output 123 kW 190 kW 366 kW Thermal output 177 kW 238+16 kW...
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Page 8: Introduction
This product range describes in detail all articles and services provided by ESS which are available through Viessmann Werke GmbH & Co. KG. In addition, extra details from the Viessmann catalogue are included. Subject to changes due to technical improvements ESS Energie Systeme &... -
Page 9: Transport And Installation
ESS generally delivers from the Landsberg am Lech factory. Transport from Landsberg am Lech should be arranged separately with a forwarder. In Germany, Viessmann Logistik is commissioned by Viessmann Deutschland GmbH. Their HGVs are equipped with lifting eyes to unload CHP modules. -
Page 10: Handling
• Lifting eyes are attached to the exhaust outlet flange with cable ties Note • In Germany, the HGVs belonging to Viessmann Logistik are equipped with lifting eyes for unloading. • Lifting eyes can be supplied free of charge with CHP module EM-18/36 if required. Please state when... - Page 11 Transport and installation 2.2.2 Additional transport brackets for horizontal transportation Article number CHP module type Viessmann EM-50/81, EM-70/115, BM-36/66, BM-55/88 710-00-0041 7417753 EM-140/207, BM-98/150, BM-123/177 710-00-0042 7417754 Scope of service Additional transport brackets for laying the module on its long side for on-site handling plus an installation inspection, to be ordered separately (see section 8.1.3)
- Page 12 Transport and installation 2.2.3 Delivery in sections Article number CHP module type Viessmann EM-50/81, EM-70/115, BM-36/66, BM-55/88 900-00-0101 7000781 EM-140/207, BM-98/150, BM-123/177 900-00-0102 7000782 Function The conditions at the installation location may make it necessary to handle the CHP module in sections.
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Page 13: Installation
Transport and installation 2.3 Installation 2.3.1 Silencer hood and temperature-dependent fan Article number CHP module type Viessmann EM-199/263, EM-199/293, BM-190/238, EM-238/363 710-00-0080 7439292 EM-363/498, EM-401/549, BM-366/437 710-00-0081 7439293 Function If installed in areas where noise emissions are critical, the CHP module can be equipped with a ventilated silencer hood, consisting of the silencer hood for the engine generator unit and the casing of the heat exchanger unit. - Page 14 Transport and installation 2.3.2 Plinth Article number CHP module type Viessmann EM-18/36, EM-50/81, EM-70/115, BM-36/66, BM-55/88 710-00-0063 7439251 EM 140/207, BM-98/150, BM-123/177 710-00-0064 7439252 Function To mount the CHP module in a higher position (sufficient fresh air inlet from below) for on-site...
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Page 15: Gas
3 Gas 3.1 Gas tightness test Article number CHP module type Viessmann EM-18/36, EM-50/81, EM-70/115 710-00-0052 7411168 Version Tightness tester, including installation in the gas train or module control panel Function The gas tightness tester consists of a pressure and monitoring PCB for installation in the gas train of the CHP module. -
Page 16: Exhaust Gas
Exhaust gas 4 Exhaust gas 4.1 Exhaust silencer Article number CHP module type Viessmann EM-18/36 710-00-0065 7439253 EM-50/81, EM-70/115, BM-36/66, BM-55/88 710-00-0066 7439254 EM-140/207, BM-98/150, BM-123/177 710-00-0067 7439255 EM-199/263, EM-199/293, EM-238/363, BM-190/238 710-00-0068 7439256 EM-363/498, EM-401/549, BM-366/437 710-00-0069 7439257 2 pce in set... - Page 17 Exhaust gas Fig. 4 Dimensions and connections of the exhaust silencer for a CHP module CHP module type EM-50/81 EM-199/263 Secondary exhaust EM-140/207 EM-363/498 silencer EM-70/115 EM-199/293 BM-98/150 EM-401/549 EM-18/36 BM-36/66 EM-238/363 BM-123/177 BM-366/437 BM-55/88 BM-190/238 1,500 2,000 2,200 2,000 2,400 1,300 1,800...
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Page 18: Heating
Delivery Fitted in the CHP module 5.2 Heating water temperature control Version See Viessmann catalogue Function See Viessmann catalogue The Vitobloc 200 contains a controller with a continuous output signal 0..10 V as standard. Via an on- site mixing valve with servomotor, it regulates either the heating water return temperature or an on-site variable speed heating water pump for a constant flow temperature. -
Page 19: Heating Water Connection Set
2 x 9572264 ― ― Drain 7143894 7143894 7143894 7143894 7143894 7143894 Tab. 1 Article numbers of components in the heating water connection set in the Viessmann catalogue CHP module type EM-140/207 EM-199/263 EM-363/498 EM-50/81 EM-70/115 EM-18/36 BM-98/150 EM-199/293 EM-238/363... -
Page 20: Ventilation Air Via Silencer Hood
Heating Ventilation 5.4 Ventilation air via silencer hood Article number Consec. posn CHP module type Viessmann 6.1.1 EM-50/81, EM-70/115, BM-36/66, BM-55/88 710-00-0046 7411194 6.1.2 EM-140/207, BM-98/150, BM-123/177 710-00-0047 7411195 Function • Separate supply of cooling air with raised flow rate Version •... -
Page 21: Recirculating Air Damper
Heating 5.6 Recirculating air damper 5.6.1 Recirculating air damper in profiled fitting for EM-18/36 Article number CHP module type Viessmann EM-18/36 710-00-0030 7411175 Function The recirculating air damper is used for room heating with warm extract air. On a controller, any temperature from 10 to 35 °C can be set. - Page 22 Heating 5.6.2 Recirculating air damper for modules EM-50/81 and EM-70/115 Article number CHP module type Viessmann EM-50/81, EM-70/115 710-00-0031 7411176 Function The recirculating air damper is used for room heating with warm extract air. On a controller, any temperature from 10 to 35 °C can be set. Subject to room temperature, the damper servomotor constantly opens or closes the louvre damper to regulate the set temperature.
- Page 23 Heating 5.6.3 Recirculating air damper for modules EM-140/207 to EM-401/549 Article number Consec. posn CHP module type Viessmann 6.3.3.1 EM-140/207 710-00-0032 7411177 6.3.3.2 EM-199/263, EM-199/293, EM-238/363 710-00-0033 7411178 EM-363/498, EM-401/549 Function The recirculating air damper is used for room heating with warm extract air.
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Page 24: Electronics
Electronics 6 Electronics 6.1 Data BUS systems / interfaces (gateway) Article number CHP module type Viessmann for all CHP module types 710-00-0054 7411201 Function Computer connection according to requirements on site Version Plug-in module instead of RS232 with protocol 3964 Possible interfaces •... - Page 25 Electronics 6.2.2 Uninterruptible reverse synchronisation Article number CHP module type Viessmann All CHP module types 710-00-0057 7411204 Function After power is restored following a power failure and CHP emergency power mode stops, the module is automatically resynchronised to the public grid, as long as the on-site mains isolator is able to perform synchronisation.
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Page 26: Telecontrol Remote Monitoring
As loose accessories for on-site installation in a separate wall mounted casing; with module EM-238/363, optional integration in the module 6.3.1 Telecontrol Light for single module systems Article number CHP module type Viessmann for all CHP module types 710-00-0021 7411190 Function Fig. - Page 27 Electronics 6.3.2 Telecontrol Light for single module systems Article number CHP module type Viessmann for all CHP module types 710-00-0022 7411187 Function Fig. 9 Telecontrol Classic function diagram In the Telecontrol Classic version, the following functions are available: Up to one CHP module can be selected ►...
- Page 28 Electronics 6.3.3 Telecontrol Exclusive Article number CHP module type Viessmann for all CHP module types 710-00-0023 7411189 Function Fig. 10 Telecontrol Exclusive function diagram The Exclusive version is required if a host is available in the system whose analogue values, fault messages and operating messages are also recorded and could be depicted on graphs.
- Page 29 Electronics 6.3.4 Telecontrol GPRS for single module systems Article number CHP module type Viessmann for all CHP module types 710-00-0059 7417756 Function Fig. 11 Telecontrol GPRS function diagram Access to the recorded data via D1 mobile network ► Up to one CHP module can be selected ►...
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Page 30: Management System For Multi-Module Management
Electronics 6.4 Management system for multi-module management Article number CHP module type Viessmann for all CHP module types 710-00-0020 7411185 Specification This accessory has a separate detailed specification. Function MMM-Basis Automatic mode Manual mode DK3964R interface CHP module Boiler CHP module... -
Page 31: Control Units
Electronics Version The MMM-Basis can be supplied either installed in a wall mounted casing or on a mounting plate (for installation in a separate control panel – not for the CHP control panel). Optional versions • OPTION MMM Control panel version and functions (on request) For the installation of further MMM options, additional space is required: Control panel 2000 x 800 x 600 mm with plinth... - Page 32 Electronics Optional versions • OPTION MMM Additional auxiliary drive and functions Fuse outlet 230 V / 16 A (e.g. for boiler) incl. installation Please note: a separate control panel extension is required for this option! • OPTION MMM Additional auxiliary drive Pump control up to 4 kW Please note: a separate control panel extension is required for this option! •...
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Page 33: Control Units
Electronics 6.5 Control units 6.5.1 Cylinder level control unit SFR Article number CHP module type Viessmann for all CHP module types 710-00-0060 7424555 Function Cylinder level control unit SFR to select or deselect a CHP module Capture: At the SFR control unit, the top and bottom PT100 sensors of the buffer cylinder are captured, assessed and displayed. - Page 34 Electronics 6.5.2 Load controller Article number CHP module type Viessmann For all CHP module types except EM-18/36 710-00-0053 7411205 Function Load controller to prevent electrical power being fed into the public grid when a CHP module is being operated in mains parallel mode.
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Page 35: Service And Training
Service and training 7 Service and training 7.1 Service 7.1.1 Commissioning (in Germany) Article number CHP module type Viessmann EM-18/36, EM-50/81, EM-70/115, EM-140/207 900-00-0003 7427768 EM-199/263, EM-199/293, EM-238/363, 900-00-0004 7427769 EM-363/498, EM-401/549 BM-36/66, BM-55/88, BM-98/150, BM-123/177, 900-00-0005 7000763 BM-190/238, BM-366/437 Scope of service •... -
Page 36: Standard
Service and training 7.1.2 Lubricant TANK initial fill Article number CHP module type Viessmann EM-18/36 710-00-0007 7000071 EM-50/81, EM-70/115, EM-140/207 710-00-0010 7000072 EM-199/263, EM-199/293, EM-363/498, EM-401/549 710-00-0011 7000073 EM-238/363 710-00-0012 7000074 BM-36/66, BM-55/88, BM-98/150, BM-123/177 710-00-0009 7000075 BM-190/238, BM-366/437 710-00-0011... - Page 37 Service and training 7.1.3 Test run after commissioning (in Germany) Article number CHP module type Viessmann for all CHP module types 900-00-0011 7000762 Scope of service • Additional 8 h supervised test run in conjunction with commissioning • Suitable testers to be provided on site, e.g. heat and gas meters...
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Page 38: Training
Service and training 7.2 Training 7.2.1 Local operating instructions Article number CHP module type Viessmann for all CHP module types 900-00-0006 7000759 Scope of service • Local operating instructions for the customer CHP module as part of a service by the manufacturer or their representative •... - Page 39 Notes Subject to changes due to technical improvements ESS Energie Systeme & Service GmbH CHP accessory range – 01/2010...
- Page 40 ESS Energie Systeme & Service GmbH Celsiusstraße 9, 86899 Landsberg Tel: 00 49 (0)8191 / 92 79 0 info@ess-landsberg.de Fax: 00 49 (0)8191 / 92 79 23 info@ess-landsberg.de 5368 463 Subject to changes due to technical improvements ESS Energie Systeme & Service GmbH CHP accessory range –...
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