100-Hour Maintenance - Cascade F Series Service Manual

P
ERIODIC MAINTENANCE
WARNING: After completing any service
procedure, always test the Sideshifter through
5 complete cycles. First test empty, then test
with a load to make sure the Sideshifter
operates correctly before returning it to the job.
100-Hour
2.1
Maintenance
Every time the lift truck is serviced or every 100 hours of
truck operation, whichever comes first, complete the
following maintenance procedures:
• Check for loose or missing bolts, worn or damaged hoses
and hydraulic leaks.
• Inspect clearance between truck lower carriage bar and
Sideshifter lower hooks. For adjustment procedure, see
Section 4.1, Step 6. Tighten lower hook capscrews to 120
ft.-lbs. (165 Nm).
300-Hour
2.2
Maintenance
After each 300 hours or 4 weeks of truck operation
(whichever occurs first), in addition to the 100-hour
maintenance, perform the following procedures:
• Tighten backrest capscrews (Cascade) to 145 ft.-lbs.
(195 Nm). For truck manufacturer's backrest, refer to
truck service manual.
• Apply chassis grease to upper bearing grease fittings
and lower bearing surfaces.
1000-Hour
2.3
Maintenance
After each 1000 hours of truck operation, in addition to the
100 and 500-hour maintenance, perform the following
procedures.
• Inspect thickness of upper and lower bearing. If any
bearing in the set is worn to less than 3/32 in. (2.5 mm)
thickness, replace entire bearing set (see Section 4.2-2.
• Inspect forks for wear (Use Cascade fork bar wear
gauge 209560 and fork wear calipers 686093).
2000-Hour
2.4
Maintenance
After each 2000 hours of truck operation, in addition to the
100, 500 and 1000-hour maintenance, perform the
following procedures.
• Replace upper and lower bearing sets. See Section
4.2-2.
2
Upper Bearing
Grease Fittings
Lower Bearing
Grease Areas
Front View
Forks
SS0187.ill
Lower Mounting Hooks
SS0188.ill
Backrest Mounting
Capscrews (4)
220526 Rev. 0