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STARDECK INEO
Submerged
Automatic cover
PROTECTION & SAFETY
INSTALLATION AND MAINTENANCE INSTRUCTIONS
To be read carefully and kept for future reference
You have just acquired an automatic pool cover, thank-you for placing your trust in us. Before commencing
installation and operation of the cover, please read the following document carefully, it contains important
recommendations concerning the various manipulations and advice for use. Keep this manual and show it to
any other users.
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2021/07 - Version: C - Code : 34681
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Table of Contents
Related Manuals for BWT STARDECK INEO
Summary of Contents for BWT STARDECK INEO
- Page 1 STARDECK INEO Submerged Automatic cover INSTALLATION AND MAINTENANCE INSTRUCTIONS To be read carefully and kept for future reference You have just acquired an automatic pool cover, thank-you for placing your trust in us. Before commencing installation and operation of the cover, please read the following document carefully, it contains important recommendations concerning the various manipulations and advice for use.
- Page 2 FOREWORD Congratulations! You have just purchased an automatic cover made by PROCOPI and we would like to thank you for placing your trust in us. By choosing this cover, you have selected a cutting-edge product perfectly adapted to its function as a pool safety cover.
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Page 3: Table Of Contents
Table of contents INSTALLATION INSTRUCTIONS ................7 Important safety notices ..................7 Installation recommendations ................7 2.1. Tools required........................8 2.2. People required ........................8 Preparation before installing the mechanical assembly ......... 9 3.1. Pool fittings exploded view ....................9 3.2. - Page 4 8.3. Programming the ends of travel ..................20 Wiring diagram ....................20 10. Assembly of the flywheel ................. 21 SEPARATING PIT WALL................... 22 Description of the product ................22 Mounting the pit wall mounting flanges ............22 Assembling the separating pit wall ..............22 3.1.
- Page 5 Inéo deflectors ....................36 3.1. Position of the deflectors ..................... 37 3.2. Strap attachment ......................... 37 3.3. Inéo cradle ........................... 37 Installing the Inéo PVC duckboarding ............39 Duckboarding service hatch locking mechanism .......... 40 5.1. PVC duckboarding ....................... 40 5.2.
- Page 6 2.4. Guarantee covering the axle ............Erreur ! Signet non défini. 2.5. Guarantee covering the beam flange and brackets (for models equipped with said) . Erreur ! Signet non défini. Guarantees covering accessories ....... Erreur ! Signet non défini. 3.1. Guarantee on the beam and the finishing trim ......Erreur ! Signet non défini. 3.2.
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Page 7: Installation Instructions
INSTALLATION INSTRUCTIONS Important safety notices ‐ This cover is no substitute for common sense or individual responsibility. Nor is it intended to substitute the vigilance of parents and/or responsible adults which remains the key factor in ensuring the safety of young children. ‐... -
Page 8: Tools Required
2.1. Tools required Step Tools required Assembling the axle ‐ Spirit level Set of wrenches ‐ Mallet ‐ Mounting the motor and the ‐ Small flat head screw driver control panel Cross-head screw driver ‐ ‐ Stripping pliers Cutting pliers ‐... -
Page 9: Preparation Before Installing The Mechanical Assembly
Preparation before installing the mechanical assembly Stardeck Inéo Slat apron Counterweight Duckboarding Connection box Beam Aluminium axle Separating pit wall Slat Motor 3.1. Pool fittings exploded view The pool fittings must be installed while the pool walls are being built, respecting the positions and measurements indicated in the civil engineering diagrams provided by PROCOPI. -
Page 10: Verify Dimensions And Squaring
Axle bearing mounting unit Description Bearing mounting unit body Work site protective cover Bearing mounting unit flange Q8 nut A4 SS Bearing mounting unit gasket Bearing mounting unit flange o-ring Z10 washer A4 SS HSHC screw M10×40 A4 SS 3.2. Verify dimensions and squaring Before beginning installation of the automatic cover’s mechanical assembly, check that dimensions and squaring comply with the civil engineering diagrams (dimensions of the cover pit, perfect horizontal alignment of the... -
Page 11: Stardeck Axle
STARDECK AXLE Axle, diameter 150 or 180 mm Product presentation Description Aluminium axle Ø150 or Ø180 SS shaft Axle end piece Locking cannula M8 washer A4 SS HSHC screw M8x65 A4 SS Protective pin Feeding the stainless steel shaft through the throughwall flange from the pool to the motor pit CAUTION The protective pin must be left in place when feeding the stainless steel shaft through the throughwall flange to avoid cutting the gaskets. -
Page 12: Axle, Diameter 250 Mm
Mounting the axle on the throughwall flange side Levelling the axle Block the bearing screws once the axle is horizontal. Axle, diameter 250 mm Product presentation: Description Protective pin H14 nut A4 SS W14 washer A4 SS SS shaft, motor side M14 H screws A4 SS Feeding the stainless steel shaft through the throughwall flange from the pool to the motor pit PROTECTION &... - Page 13 Mounting the axle on the bearing side Description HSHC screw M8x35 A4 SS Z8 washer A4 SS Do not block the screws yet. Mounting the axle on the throughwall flange side Levelling the axle Block the screws once the axle is horizontal. PROTECTION &...
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Page 14: Motor Drive System
MOTOR DRIVE SYSTEM Materials provided ‐ Motor with connection box ‐ Automatic cover control panel ‐ Motor pin ‐ U-shaped pin ‐ Flywheel (in the case of an AQUAMAT motor) Installing the motor Orient the groove in the shaft upwards. Insert the motor pin in the shaft groove. -
Page 15: Connection Box
Connection box Drill the wall above the motor using a Ø 8 bit and mount the connection box. Wiring in the electrical panel 4.1. Installation of the panel The electrical control panel should be mounted on the wall of the plant housing, protected from sun and rain, and at over 3.5 m from the pool. -
Page 16: Key Switch
CAUTION The instructions set out here only concern connections to be carried out by the installer. The electrical panel is pre-wired in the factory and should under no circumstances be modified at the risk of damage or injury. It is of utmost importance to use cables with a cross section that is adequate for the current that they will carry. -
Page 17: Slaving
6.1. Slaving Slaving is possible via a potential free dry contact (refer to the diagram on the previous page and the wiring diagram). Slaving can be associated with the filtration pump, booster pump, etc. The connection at the relay in the automatic cover electrical panel is normally open (NO). This must be changed to normally closed (NC) to carry out slaving. -
Page 18: Setting And Programming Ends Of Travel
CAUTION The cables connected to the Aquamat motor must form a loop lower than the motor connectors to avoid water infiltrations. Setting and programming ends of travel The ends of travel are managed by a printed circuit board. An electrical panel is used to program the ends of travel. -
Page 19: The Electrical Panel
The electrical panel This panel features 3 buttons and 5 LEDs, as described in the table below. As regards the first 2 LEDs, blinking signifies that learning is underway, while a fixed light indicates that learning must be carried out (for the first two LEDs). If the 5th LED is lit up, this means that there is a fault on the motor sensor signal line. -
Page 20: Programming The Ends Of Travel
8.3. Programming the ends of travel Turn the key and hold it in position until the cover apron reaches the side opposite the axle. Validate the pool closed position by pressing until the LED on the left-hand side begins to blink. Turn the key and hold it in position until the cover apron is round the axle. -
Page 21: Assembly Of The Flywheel
Assembly of the flywheel Description Stainless steel nut M8 Stainless steel screw 6x100 Flywheel Ø 300mm Hand grip Stainless steel screw 8x100 Stainless steel square nut M6 The flywheel is supplied to allow the pool to be secured in the event that the motor is out of order. PROTECTION &... -
Page 22: Separating Pit Wall
SEPARATING PIT WALL Description of the product Description Pit wall mounting flange Straight separating pit wall Separating pit wall cut to fit shaped walls (e.g. trapezoidal) Mounting the pit wall mounting flanges The vertical profiles are fastened to the beam mounting units. Description Inéo beam shoe mounting unit Beam shoe... -
Page 23: Trapezoidal Wall
3.2. Trapezoidal wall In the event that your pit wall includes a lower trapezoidal section, assemble it as follows: Slide the various panels together. Fasten the finishing trim to the pit wall using Aluminium rivets. Slide the trapezoidal section onto the straight section. Lay the assembled pit wall flat on the ground, pool side (smooth side) down. -
Page 24: Assembly Of The Cover Apron
ASSEMBLY OF THE COVER APRON Preparation prior to assembly Before proceeding with installation, check that are the necessary parts are present. The cover apron is delivered in preassembled sections of 6 PVC slats or 4 PC slats. If the pool features steps, the slat section to cover the steps are found on top. -
Page 25: Assembly Of The Cover Apron, Slats Finished With Silicon
2.2. Assembly of the cover apron, slats finished with silicon Engage the tongue and groove of the two slat sections (the slats may be bent while you slide them together). Slide them together carefully until the slats are aligned with each other. Place a dot of PVC glue (not supplied) on the retainer before clipping it into the notch provided under the slat apron. - Page 26 The total length of the slat apron/ Inéo polyester connection strap is 2000mm, it features 3 axle fasteners. Select the black fastener required depending on the depth of the axle. Example: if the axle depth is 1000mm, trim the trap to obtain the 1000mm version. 2000 mm strap version Remove this fastener Remove this fastener...
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Page 27: Pvc Slats: Retainers For Pools With Step Pieces (Option)
2.5. PVC slats: Retainers for pools with step pieces (option) If the slat apron features a section to cover submerged steps or a particular pool shape, this section will be fitted with retainers attached under the 2 and 8th slats. These retainers block the slat apron when it is rolled around the axle, and prevent it from unrolling backwards by itself. -
Page 28: Pvc : Inéo Deflecter
2.7. PVC : Inéo deflecter Description Inéo deflector Depends on the shape of the slat apron Slat Plug On rectangular slat aprons with a stepped finish, the deflectors are attached in the factory. In the case of the step piece or a shaped slat apron, the deflectors are provided and can be mounted as required. -
Page 29: Sub-Coping Mounted Safety Fastener
Installing the fasteners The fastener straps are already attached to the first two slats of the cover apron. Attach the fastener frame (1) to the wall opposite the axle exactly opposite the fastener straps using the pozidriv countersunk screws ST 5.5 x 50. Position the fastener frame such that the arrow markings coincide with the water level. - Page 30 High water level version Description Stainless steel clasp Stainless steel support bracket Frame gasket Upat M8x50 bushing Countersunk hex socket screw 8x20 A4 SS Countersunk hex socket screw 8x20 A4 SS Fastener strap Installation of the fasteners Shape the underside of the coping (A) to accommodate the safety fastener. Drill through the fastener support bracket (3) Ø...
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Page 31: Adjustable Strap At The End Of The Pool
2.9. Adjustable strap at the end of the pool Strap configurations 2.9.1. Overflow pool with buffer tank Pool with beach entry deck Overflow pool with buffer tank Pool with beach entry deck To protect the leaktightness of the waterproofing finish, use straps with a fixed, stainless steel hasp. Install an adjustable strap opposite each of the cover apron’s safety straps. -
Page 32: Stainless Steel, Collapsible Hasp Fastener
Stainless steel, collapsible hasp fastener 2.9.3. Description Protective sleeve Strap and cam buckle Hinged SS carabiner Collapsible hasp Hasp gasket Strap threading Nylon S 6x30 bushing Pozidrive countersunk screw 3.9x38 SS A4 Attaching the strap to the hasp 2.9.4. 1 - Thread the strap through the carabiner loops. -
Page 33: Hasp Fastener For Overflow And Buffer Tank
Hasp fastener for overflow and buffer tank 2.9.5. CAUTION French regulations require the installation of straps to hold the cover closed. Do not forget to release the straps before rolling the cover up, failure to do so could cause significant damage.. Description Strap Hinged SS carabiner... -
Page 34: Installation Of The Lateral Fasteners
Installation of the lateral fasteners 2.9.6. Blocking the cover apron in position using the lateral Image version 2020 BEI straps: With the cover apron rolled out fully over the pool, attach the fasteners to the perforated slats by inserting them from underneath. -
Page 35: Beam
BEAM Product function Hold and support the duckboarding. Bear the weight of a person. Guide the slat apron during opening and closing. Compliance with standards Complies with the standard NF P90-308 Restrictions of use The pool must comply with the stipulations of the AFNOR AC P90-321 agreement in terms of position tolerance. The beams and brackets are compatible with Stardeck Inéo automatic covers. -
Page 36: Counterweights
Counterweights Configurations A and B: counterweights Install the counterweights on the beam on the separating pit wall side, by clipping the straps onto the back of the beam. Roll the cover apron out over the water and adjust so that the counterweights are 10 cm above the pool floor. -
Page 37: Position Of The Deflectors
3.1. Position of the deflectors Deflectors are mandatory for all cover configurations. The number required will depend on the width and the shape of the pool. In the case of configurations C, D and G, deflectors should be placed at the same positions as the cradles. - Page 38 Presentation of the product Description HSHC screw M 6 x 100 A4 SS H nut 6 A4 SS Washer M 6 A4 SS HSHC screw M 8 x 30 A4 SS H nut 8 A4 SS Washer M 8 A4 SS Beam/ cradle coupling Cradle - foot Cradle –...
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Page 39: Installing The Inéo Pvc Duckboarding
Installing Inéo duckboarding Description Inéo PVC duckboarding Locking bolt fastener Locking bolt cap Duckboarding locking bolt Self tapping screw 4.2 x 13 A4 SS Insert a locking bolt (4) into each hole in the Inéo duckboarding. Fix the locking bolt in position by attaching the fastener (2) in position using 2 self- tapping screws (5). -
Page 40: Duckboarding Service Hatch Locking Mechanism
Duckboarding service hatch locking mechanism 5.1. PVC duckboarding Description PVC duckboarding 829, service hatch, 500 PVC duckboarding 949, service hatch, 500 PVC duckboarding 829, service hatch, 500 PVC duckboarding 949, service hatch, 500 Wall bracket 50x30x150 Aluminium Wood screw TH 6x40 SS Nylon bushing S6 Aluminium hinge Rivet 4.8x14 AL/AC... -
Page 41: Operating Instructions
OPERATING INSTRUCTIONS Precautions It is of utmost importance to check that no-one is in the pool before closing the cover. Always keep watch over the pool while the cover is in motion. To allow for this, and for obvious safety reasons, the key switch must be installed in a location that allows the pool to be kept in view while opening and closing the cover apron. -
Page 42: Safety Fasteners
swimming in the pool. Release the key once the cover stops moving. ‐ Remove the key from the lock and store it in a location out of the reach of children. ‐ Safety fasteners 4.1. Attaching the slat cover safety straps to the fasteners Once the cover is fully rolled out over the pool, press the button A and push the slide bar up, then push it down through the strap ring. -
Page 43: Maintenance
Avoid using water high in Iron, Copper or Manganese, etc., these metals can combine with Hydrogen Sulphide that can be released by decomposing organic or vegetable matter. This reaction can give rise to the deposition of metal sulphides that can cause staining. In an event, and in accordance with the standard NF P90-308, the materials used to manufacture the slats comprising the cover aprons were specifically designed not to have a colorimetric reaction on contact with Hydrogen Sulphide. -
Page 44: Specific Precautions
that clips on to the edges at either side of the slats and the first slat of the cover apron to cover the gaps between the pool wall and slats. Do not use a watertight protective cover that could come into contact with the slat cover apron and instigate the migration of various PVC components used to manufacture the slats. -
Page 45: Separating Pit Wall
9.3. Separating pit wall As of the 1 of January 2004, the standard NF P90-308 requires the presence of a pit wall between the pit in which a submerged cover is installed and the rest of the pool. Scope of use The automatic covers were designed and manufactured for use with family pools. -
Page 46: General Guarantee Conditions
GENERAL GUARANTEE CONDITIONS You have just purchased a BWT automatic cover, we would like to thank you for placing your trust in us. By choosing this cover, you judiciously selected a cutting-edge product perfectly adapted to its function as a pool safety cover. -
Page 47: Guarantee Covering Stains And Discoloration
UV rays and/or disinfectants used to treat the pool water, is normal and natural. In the event of the partial replacement of the slats comprising the BWT slat cover, and bearing in mind the aforementioned gradual discolouration process, colour variations between the old and new slats are normal and natural. -
Page 48: Guarantee On Mechanical Parts
The electrical panel provided with BWT covers is covered by a 5 year guarantee for correct operation, subject to the conditions that the electrical panel was installed in accordance with the technical recommendations set out in the BWT covers Installation and Operating Instruction Manual, and that it is used in accordance with the aforementioned manual. - Page 49 The user’s attention is specifically drawn to the risks of corrosion of the BWT cover axle associated with the presence of salt in the pool water, whether or not said presence is combined with the use of a salt electrolysis system;...
- Page 50 The user’s attention is specifically drawn to the risks of corrosion of the BWT cover end plates associated with the presence of salt in the pool water whether or not said presence is combined with the use of a salt electrolysis system;...
- Page 51 The following are excluded from the scope of the guarantee covering the beam: Damage resulting from the use of the automatic cover other than in accordance with the prescriptions set out in this manual, and notably: Use of the duckboarding as a diving platform; Use of the duckboarding as a walkway to enter or leave the pool, the application of a load greater than 80 Kg/m²...
- Page 52 The following are excluded from the scope of the guarantee covering duckboarding: Damage resulting from the use of the automatic cover other than in accordance with the instructions set out in the Installation and Operating manual and, notably: Use of the duckboarding as a diving platform; ‐...
- Page 53 These guarantees are subject to the condition that the fittings were installed in accordance with the technical recommendation set out in the BWT cover engineering diagrams and that they are used in accordance with the instructions set out in this manual.
- Page 54 Claims may only be made on the grounds of these guarantees (reminder): - If the BWT cover was transported and stored in its original packaging, out of sunlight and away from any heat sources and under the standard conditions set out in this manual.
- Page 55 PROTECTION & SAFETY 2021/07 - Version: C - Code : 34681...
- Page 56 GUARANTEE SLIP Automatic covers To be returned to your Procopi agency Cover installation date: Cover installed by Name/ Corporate name: ‐ Address: Post code: City: Telephone: e-mail: Installer’s signature and stamp: Cover user Name: Address: Post code: City: Telephone: e-mail: User’s signature (after having received the operating instruction that must be provided to the user by the installer) PROTECTION &...