Section 6. Servicing; Required Tools; Replacement Parts; Alternate Parts - Jandy JCP Series Installation And Operation Manual

Jandy JCP Series High Performance Commercial Pumps
®

Section 6. Servicing

6.1

Required Tools

• Tape Measure
• Level
• Gloves
• Eye Protection
• Silicon O-ring Lubricant
• Multimeter
• Amp Meter
• Wire Strippers
• Torque Wrench
• 1/4" Nut Driver
• 5/16" Nut Driver
• Flat Head Screwdriver
• Hammer
• 15/16" Box End Wrench/Socket
• 9/16" Box End Wrench/Socket
• 7/16" Box End Wrench/Socket
• 3/4" Socket Wrench
• 5/16" Allen Wrench
6.2

Replacement Parts

This unit is designed to provide maximum electrical
safety. To assure continued protection against shock
hazard use only identical factory supplied replacement
parts when servicing.
6.3

Alternate Parts

The Jandy JCP series pump was designed with
commonly sized hardware, seals, and NEMA JM frame
motors. A comprehensive list of materials can be
found in the "Parts List" section of this manual and
contains general descriptions of all fasteners, seals, and
motors needed to assemble the pump properly.
• Shaft Seal: The JCP series pump was designed to use
a 1-1/4" type 2100 or Type 21 mechanical seal with
a spring working length of 1.062 inches and ceramic
height of 0.436 inches.
• Motors: The JCP series pump uses industry standard
NEMA JM frame motors for maximum versatility.
It is recommended that you replace the motor with
the Jandy replacement motor as identified in the
Replacement Parts section. Any motor purchased
as an alternate for the JCP series pumps must have
identical electrical ratings, compliance certifications,
duty ratings, and must be equipped with a Jandy
stainless steel shaft sleeve.
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Installation & Operation Manual
• Fasteners: Jandy has made every effort to utilize
standard stainless steel hardware in the JCP series
pump. Most fasteners are SAE and of common
size, length, and thread pitch. If you are replacing
the Jandy factory fastener, please make sure it is
identical in size, thread, head size, etc.
• Other Pump Components: In order to maintain
peak performance of your pump, Jandy highly
recommends only using genuine factory
replacement parts. Do not use parts from other pump
brands or generic parts, unless they are referenced in
this manual.
6.4

Pump Disassembly

This pump must be serviced by a professional
service technician qualified in pool/spa installation.
The following procedures must be followed exactly.
Improper installation and/or operation can create
dangerous electrical hazards, which can cause high
voltages to run through the electrical system. This can
cause property damage, serious personal injury, and/
or death. Improper installation and/or operation may
void the warranty.
Zodiac Pool Systems LLC requires that a qualified
service technician or electrician properly disconnect
the electrical wiring at the pump motor.
Turn off all switches and the main breaker in
the pump's electrical circuit before starting the
procedure. Wait five (5) minutes after power is
disconnected before opening motor. Failure to
comply may cause a shock hazard, resulting in
severe personal injury or death.
1. Turn off the pump. Switch off the circuit breaker to
the pump motor.
2. Wait 5 minutes before opening the wiring
compartment and disconnecting the power source
from the pump. Zodiac Pool Systems LLC requires
that a qualified service technician or electrician
properly disconnect the electrical wiring at the
pump motor.
3. Close all necessary valves to prevent pool water
from reaching the pump. Remove the drain plugs
and o-rings to drain the water from the pump.
4. Remove the flange bolts and washers from the
inlet and outlet connections. Remove the fasteners
holding the pump to the pad. Slide the pump away
from the plumbing.
ENGLISH
WARNING
WARNING
WARNING
ELECTRICAL SHOCK HAZARD
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