Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Universal Laser Systems LaserKiosk
Summary of Contents for Universal Laser Systems LaserKiosk
- Page 1 LaserKiosk Laser Engraving and Cutting System Operation Manual Manufactured by: Universal Laser Systems, Inc. 16008 North 81st Street Scottsdale, AZ 85260 USA Phone: 480-315-3600 Fax: 480-315-3601 Web Based Email Support: www.ulsinc.com October 2000...
- Page 2 Notice This publication and its contents are proprietary to Universal Laser Systems, Inc. (ULS), and are intended solely for the contractual use of ULS, Inc. customers. While reasonable efforts have been made to assure the accuracy of this manual, ULS shall not be liable for errors contained herein or for incidental or consequential damage in connection with the furnishing, performance, or use of this material.
- Page 3 Introduction Thank you for purchasing the LaserKiosk. Years of testing and refinements have made this unit the ultimate compact and portable laser engraving and cutting system. With its very small footprint design, large engraving area, incredible speed, and awesome power, the LaserKiosk is the laser system of choice only by true professionals.
-
Page 4: Table Of Contents
Table of Contents SECTION 1 – General and Laser Safety Description of Appropriate Use ..................1-1 General Safety ......................... 1-1 Laser Safety ........................1-2 Safety Labels ........................1-2 Safety Label Locations..................... 1-3 EU Compliance (CE)......................1-5 FCC Compliance......................1-6 SECTION 2 – Installation and Assembly Operating Environment .................... - Page 5 SECTION 4 – Using the LaserKiosk Step-by-Step Powering ON the LaserKiosk ................... 4-1 Using the Software......................4-1 Choosing the Material ..................4-1 Creating the Graphic ................... 4-2 Installing Logos ....................4-2 Loading the Material into the LaserKiosk............4-2 Focusing the Laser Beam ................... 4-2 Printing to the LaserKiosk ...................
-
Page 6: Description Of Appropriate Use
SECTION 1 Safety This section describes hazards that may occur if the laser is installed or used improperly. WARNING: Failure to follow these guidelines can result in injury to yourself, others, or may cause severe damage to the equipment and your facility. Use of the equipment in a manner other than what is described in this manual may increase this risk. -
Page 7: Laser Safety
DO NOT remove them for any reason. If the labels become damaged or have been removed for any reason, DO NOT OPERATE the laser system and immediately contact Universal Laser Systems, Inc. for a free replacement. Labels shown are NOT to scale... - Page 8 Safety 1-3 Class 1 CO2 Laser System Manufactured By: SERIAL #: 02500A DATE : MAY 2000 221-0004-0 221-0007-0 221-0012-0 221-0015-0 221-0016-0 DANGER WARNING INVISIBLE AND VISIBLE LASER TURN THE LASER SYSTEM OFF BEFORE RADIATION WHEN OPEN CONNECTING OR DISCONNECTING AVOID EYE OR SKIN EXPOSURE TO THE ROTARY FIXTURE DIRECT OR SCATTERED RADIATION 221-0017-0...
-
Page 9: Safety Label Locations
Safety INPUT POWER: INPUT POWER: 110 VAC; 50/60 Hz; 15 A 220 VAC; 50/60 Hz; 10 A 221-0056-0 221-0023-0 Safety Label Locations 221-0018-0 221-0012-0 221-0016-0 221-0016-0 221-0020-0 221-0015-0 221-0004-0 221-0022-0 221-0036-0 221-0044-0 221-0045-0 221-0046-0 221-0047-0 221-0016-0 221-0048-0 221-0049-0 221-0031-0 221-0050-0 221-0007-0 221-0051-0 221-0017-0... -
Page 10: Eu Compliance (Ce)
EU Compliance (CE) L A S E R S Y S T E M S I N C. Product Identification: LaserKiosk Laser Engraving and Cutting System Manufacturer: Universal Laser Systems, Inc. 16008 N. 81 Scottsdale, AZ 85260 Phone: (480)483-1214 Fax: (480) 483-5620... -
Page 11: Fcc Compliance
Safety FCC Compliance This ULS laser system has been tested and found to comply with Federal Communication Commission (FCC) directives regarding Electromagnetic Compatibility (EMC). In accordance with these directives ULS is required to provide the following information to its customers. FCC Compliance Statement and Warnings This device complied with FCC Rules Part 15. -
Page 12: Operating Environment
SECTION 2 Installation Proper operating conditions are vital to a safe and productive environment. This section describes the ideal environment and setup of the laser system. Failure to operate the laser system within these guidelines can seriously damage the laser system and may cause an unsafe operating environment. -
Page 13: Laser Module Cooling Requirements
Installation Never remove the ground lead to the electrical cord and plug the system into a non-grounded • outlet. This is very dangerous and can lead to a severe, if not fatal, electrical shock. Always plug the system into a 3 prong grounded outlet. Do not operate the laser system near devices that emit high levels of radio frequency •... - Page 14 Installation Open the Computer Module storage compartment • door by pressing the round button on the latch (1) and pulling it open. Remove any packing materials. Locate and plug in the Power Cord (2). • Turn the circular handle clockwise until it engages •...
-
Page 15: Laser Cartridge Installation
Installation Locate the Pre-Filter (1), the Main Filter (2) (may • or may not be pre-installed), the Vacuum Motor attachment thumbscrews (3) and the Vacuum Motor (4). If the Main Filter is not installed, locate the filter, remove the plastic wrapping, and slide it into the Filter Module, as far as it will go, with the Red Arrow pointing straight up. - Page 16 Installation Pick up the Laser Cartridge by the sides. Tilt the • Laser Cartridge downward on a 30-degree angle. Mount the cartridge onto the Mounting Blocks by placing the upper “V” groove of the cartridge on top of the Mounting Blocks. Slide the cartridge to the right until the Alignment Plate of the Laser Cartridge makes contact with the inside of the large protruding plate of the Alignment Fork.
-
Page 17: Computer Module
The Computer Module consists of a laptop computer attached to a removable platform. The computer is pre-loaded with the software needed to run the LaserKiosk. When you power ON the computer, the LaserKiosk software automatically starts up. From that point on, simply follow the on-screen instructions. -
Page 18: Section 3 - System Operation
This section describes how the system functions and will familiarize you with laser terminology. Think of the LaserKiosk as just another output device such as a laser printer, dot matrix printer, or plotter. In fact, the LaserKiosk utilizes certain characteristic from each of those output devices. -
Page 19: Control Panel
® START STOP START: The LaserKiosk software will inform you when it is OK to press the START button. Pressing the START button will begin laser processing. STOP: Pressing the STOP button will halt the engraving or cutting process. STOP + START: Press and hold the STOP button then press the START button. This button sequence clears the Laser Module's file memory and re-homes the X, Y, and Z-axis. -
Page 20: Motion System
System Operation The Laser Cartridge receives power from the 48VDC power supply and its “trigger signal” from the CPU. When the trigger signal comes from the CPU, the RF electronics produce a high frequency signal across the electrodes located inside the plasma tube. This causes spontaneous photon emissions from the gas mixture that produces an invisible, infrared light beam at a frequency of 10.6 microns. -
Page 21: Material Applications
Systems damaged from this abuse will NOT be covered under warranty. 9) Filter Module The LaserKiosk is equipped with an integral Filter Module. No external exhaust is required. The Filter Module is controlled by the Laser Module and the Computer Module and will turn on and off automatically. -
Page 22: Section 4 - Using The Laserkiosk Step-By-Step
SECTION 4 Using the LaserKiosk Step-by-Step This section covers how to use the LaserKiosk to engrave products from powering on the system to removing the finished product from the system. WARNING: Before continuing, please ensure that you have completely read and understood the entire manual up to this point. -
Page 23: Creating The Graphic
To create logos, they can be scanned and saved as .bmp files or converted from other file formats to .bmp. Loading the Material into the LaserKiosk Follow the software prompts for loading the system. You may need to install a different tray or fixture before loading the item. -
Page 24: Material And Machine Usage Tracking
OFF. Open the top door and remove your material. WARNING: Use only LaserKiosk provided materials (engraveable), supplies (including filters) and accessories (product modules/trays). Use of other products may damage the system, create a safety hazard, and will void the system warranty and violate the software use license. -
Page 25: Section 5 - Maintenance
SECTION 5 Maintenance Keeping the system clean will ensure the highest quality engraving. The frequency of cleaning will depend entirely on the type of material being engraved, the operating environment, and the amount of laser system usage over a given period of time. Dirt or debris that is allowed to build up on the motion system components will cause uneven or rough engraving, or loss of engraving position as well as premature component failure. - Page 26 Maintenance NOTE: #2 Mirror Cover and X-axis Motor Cover Plates have been removed for visibility. Focus Carriage X-axis Bearing (3) #3 Mirror (inside cover plate) Focus Lens (inside cover plate) X-axis Rail (Arm) X-axis Bearing Track (2) X-axis Belt X-axis Home Sensor Flag X-axis Idler Pulley #2 Mirror and Holder X-axis Motor and Drive Gear...
-
Page 27: System Cleaning
Maintenance 5-3 System Cleaning Turn off and unplug the laser system. • Open the Top Door and thoroughly remove all loose dirt and debris from inside the machine with a • vacuum cleaner. Clean the Engraving Table surface with either a soap solution, alcohol, or acetone, and paper towels. •... - Page 28 Maintenance #2 Mirror To gain access to the #2 Mirror, the mirror cover must be removed. Loosen the thumbscrew (it remains attached to the cover) and lift the cover straight up. Inspect the #2 Mirror and clean it only if there is debris present. To clean the #2 Mirror with a cotton swab, moisten the cotton swab with the Lens Cleaning solution...
-
Page 29: Z-Axis Table Removal
Maintenance 5-5 Tilt the front cover at enough angle so that you can apply the Lens Cleaning solution directly to the #3 Mirror and to the Focus Lens. Flood the surfaces with the solution. If heavy debris is present, let the solution soak in for a minute. -
Page 30: Exhaust Plenum Cleaning
Maintenance Exhaust Plenum Cleaning Power system OFF. • Remove the Z-axis table. • Remove the two thumbscrews. • Lift the Plenum straight up, off of the hooks, and out • of the system. Clean the Plenum and inside the Laser System. •... -
Page 31: Battery Replacement
Maintenance 5-7 Battery Replacement There is a battery located on top of the CPU's motherboard. This battery is used to retain Z-axis position information. Normally, this battery does not require maintenance nor needs changing. However, if instructed to change the battery by our Service Department, you will be given instructions on how to do it properly. -
Page 32: Filter Module
Maintenance Filter Module Inside the Filter Module, there are three major components: The Pre-Filter (1), Primary Filter (2), and the Blower Motor (4). Inside, there are sensors that detect if the filter(s) are saturated or the Blower Motor is malfunctioning. HIGH PRODUCTION ENVIRONMENTS, WE RECOMMEND KEEPING A... -
Page 33: Maintenance Schedule
Maintenance 5-9 Maintenance Schedule The maintenance requirements of the laser system is dependent on the type of material being run, the quantity of material being removed, and the hours of operation. As a starting point, we recommend the following schedule: As necessary •... - Page 34 APPENDIX...
-
Page 35: Warranty
(Domestic, Laser Personalization and Identification System) Universal Laser Systems, Inc. (“ULS”) warrants that the laser personalization and identification system manufactured by ULS (exclusive of software/firmware, which is covered by a separate license agreement and limited warranty) (the “System”) will be free from defects in material and workmanship under normal and proper use and service for a period of twelve (12) months from the date of shipment of the System by ULS (the “Warranty Period”). - Page 36 IN NO EVENT WILL ULS BE LIABLE FOR ANY CLAIM BROUGHT MORE THAN ONE (1) YEAR AFTER THE CAUSE OF ACTION AROSE OR SHOULD REASONABLY HAVE BEEN DISCOVERED. Because some states do not permit the exclusion or limitation of liability for consequential or incidental damages, some or all of the limitations and exclusions set forth above may not apply.
-
Page 37: Specifications
Appendix B - Specifications Model Number LaserKiosk Computer Interface Included Software Included Laser Source UL-25 watt CO2 Quick Change Laser Cartridge Dimensions 41” high x 23” wide x 23” deep for system 41” high x 35” wide x 23” deep for system with detachable... -
Page 38: Troubleshooting Guide
Appendix C – Troubleshooting Guide Engraving Quality Problem Possible Cause Possible Solution “Fuzzy” looking raster engraving or Out of focus Contact Technical Support • • small text appears like a “double Dirty laser system Clean all optics, rails, bearings and belts •... - Page 39 Operational The computer gives an error message Laser Module not powered ON Turn on Laser Module • • “Engraver Not Detected” or "Couldn't detect Filter Module not engaged Engage by turning cylindrical handle • • air filter" clockwise until it rests horizontally. If already engaged, disengage by turning cylindrical handle counterclockwise, wait 5 seconds, and then re-engage by turning handle...
-
Page 40: How To Get Help
Have the serial number of the system available. The serial number tag is located on the side of the machine, next to the parallel port connector. Step 3: Please contact us at: Universal Laser Systems, Inc. 16008 North 81 Street Scottsdale, AZ 85260...