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PLAYSTAR Play Action Climbing Bar Kit Safety Manual & Assembly Instructions
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PLAYSTAR Play Action Climbing Bar Kit Safety Manual & Assembly Instructions

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LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 1
Play Action
®
Safety Guide & Assembly Instructions
Important!
Intended for residential use by children ages 2 to 10, only on properly installed PlayStar playsets.
Before use refer to complete safety guidelines in your original playset, at www.playstarinc.com, or at 1-888-752-9782.
1-888-752-9782
Call Toll Free
We're Here To Help!
PS 7766
Customer Service: Monday - Friday, 8:00
to 5:00
C.S.T.
A.M.
P . M.

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Summary of Contents for PLAYSTAR Play Action Climbing Bar Kit

  • Page 1 ® Safety Guide & Assembly Instructions Important! Intended for residential use by children ages 2 to 10, only on properly installed PlayStar playsets. Before use refer to complete safety guidelines in your original playset, at www.playstarinc.com, or at 1-888-752-9782. 1-888-752-9782 Call Toll Free We’re Here To Help!
  • Page 2 • Thoroughly read all safety instructions before Testing and Materials (ASTM) Home Playground beginning. Safety Standard. In order for PlayStar to comply with the ASTM Standard, we cannot recommend • Children must remain clear of construction site until anyone above these limits.

  • Page 3: Annual Maintenance Checklist

    LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 3 SAFETY INSTALLATION: 2. Only one child, for each single planned 3. Verify that suspended climbing ropes seat or single planned activity should are secured at both ends and that they 1.

  • Page 4: Tools Required

    LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 4 COMPONENTS INCLUDED (not actual size) Corner Brackets (4) Climbing Bars (4) Triangle Brackets (4) TOOLS REQUIRED Level Adjustable Wrench Screwdriver (regular or phillips) Sawhorses (optional) Square Socket Wrench Tape Measure Shovel Pencil...
  • Page 5 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 5 LUMBER LIST and CUTTING GUIDE (PURCHASE SEPARATELY) Go to Compatibility Chart on page 11 to identify your playset design and locate modification pages. This will help you determine STOP materials required to attach the Climbing Bar Kit.
  • Page 6 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 6 CLIMBING BAR ASSEMBLY Items for STEP 1: On a flat work surface, lay out the 2" x 4" x 96" and 2" x 4" x 46³ ₄" boards as shown.
  • Page 7 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 7 Items for STEP 2: On a flat work surface, lay out the 2" x 4" x 96" and 2" x 4" x 46³ ₄" boards as shown. (1) 2"...
  • Page 8 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 8 Items for STEP 3: Turn Climbing Bar Assembly over. (2) Climbing Bar Assemblies Lay bracket flat on the board. Slide bracket until the stops on the underside (2) Triangle Brackets are tight against the boards as in previous step.
  • Page 9 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 9 Items for STEP 4: (4) Climbing Bars (16) #14 x 1¹ ₄" pan head screws Attach Climbing Bars at dimensions shown. Make sure to keep assemblies 21¹⁄₂" apart. Use the Climbing Bar as a drill guide and drill ¹...
  • Page 10 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 10 Items for STEP 5: Attach corner brackets (see details below). Position brackets so that the long sides are against the 2" x 4" x 46³ ₄" board and the short side is flush with the (2) corner brackets (4) #8 x 1¹⁄₄"...
  • Page 11 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 11...
  • Page 12 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 12 PLAYSET MODIFICATIONS & CLIMBING BAR ATTACHMENT ALL STAR XP - GOLD Remove Climbing Rope. Remove Climbing Rock Wall and baseboards. Items for this STEP: (4) #8 X 1¹⁄₄" deck screws (2) ³⁄₈"...
  • Page 13 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 13 ALL STAR XP - SILVER Remove Climbing Wall. Additional Materials Required (Purchase Separately) Remove (2) ⁵⁄₄" x 6" x 24" vertical railings from backside (not shown). ⁵⁄₄" x 6" x 8' – One board required Remove (2) 2"...
  • Page 14 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 14 ALL STAR XP - SILVER Items for this STEP: (4) #8 x 1¹⁄₄" deck screws (2) ³⁄₈" x 3" lag screws (2) ³⁄₈" washers 88” Dig into the ground 10¹⁄₂" at the base so the top bars are leveled.
  • Page 15 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 15 POWERHOUSE XP - GOLD Remove Arch Climber. Items for this STEP: Remove (1) 2" x 4” x 21¹⁄₂" and (2) 2" x 4" x 28¹⁄₂" boards used to attach Arch Climber to playset (not shown).
  • Page 16 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 16 POWERHOUSE XP - SILVER Remove Climbing Rope. Items for this STEP: Remove Wood Rock Wall and baseboards. Remove ⁵⁄₄" x 6" x 28" boards from Wood Rock Wall (not shown) (2) Corner Brackets and save the screws.
  • Page 17 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 17 Attach Climbing Bar Assembly Items for this STEP: Lift Climbing Bar Assembly into an upright position at the dimension shown (1) 2" x 4" x 21¹⁄₂" board making sure it is centered in the opening.
  • Page 18 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 18 CHAMPION XP - GOLD, SILVER, BRONZE SUPER STAR XP - GOLD, SILVER Remove existing Gym Rings and attachment hardware. Items for this STEP: NO swinging elements, including Gym Rings, should be attached to overhead Climbing (4) Climbing Bars Bars since they pose a conflicting/fall hazard.
  • Page 19 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 19 SUPER STAR XP - BRONZE Remove existing Gym Rings and attachment hardware. NO swinging elements, including Gym Rings, should be Items for this STEP: attached to overhead Climbing Bars since they pose a conflicting/fall hazard.
  • Page 20 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 20 LEGEND Remove slide. Items for this STEP: Remove existing climbing bars from tower. Remove 2" x 4" x 38³⁄₄" board (see next page). (4) #8 x 1¹⁄₄" deck screws Reattach slide to tower opening where climbing bars were attached.
  • Page 21 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 21 LEGEND - Back view Items for this STEP: (2) Corner Brackets (8) #8 x 1¹⁄₄" deck screws (2) ³⁄₈" x 2" hex bolts (2) ³⁄₈" x 3" lag screws Attach Corner Brackets here.
  • Page 22 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 22 Remove slide. Reattach slide to tunnel deck. Follow instructions provided with your slide. If using Climbing Bars from tower, remove them at this time. Attach Vertical Climber or Climbing Steps to replace the bars. Refer to instructions provided with your climbing component.
  • Page 23 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 23 ROOKIE - GOLD, SILVER, BRONZE Remove existing Gym Rings and attachment hardware. NO swinging elements, including Gym Rings, should be Items for this STEP: attached to overhead Climbing Bars since they pose a conflicting/fall hazard.

  • Page 24: Accessory Attachments

    LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 24 ACCESSORY ATTACHMENTS CLIMBING WALL Use the screws provided to attach the three boards at the dimensions shown. Items for this STEP: Follow directions provided with (2) 2" x 4" x 24¹⁄₂" board your Climbing Wall to attach to end (1) 2"...
  • Page 25 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 25 ARCH CLIMBER Use the screws provided to attach the three boards at the dimensions Items for this STEP: shown. (2) 2" x 4" x 24¹⁄₂" board Follow directions provided with (1) 2"...
  • Page 26 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 26 ROCK WALL Use the screws provided to attach the three boards at the dimensions shown. Items for this STEP: Follow directions provided with (2) 2" x 4" x 24¹⁄₂" board your Rock Wall to attach to end of (1) 2"...
  • Page 27 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 27 VERTICAL CLIMBER Use the screws provided to attach the three boards at the dimensions Items for this STEP: shown. (2) 2" x 4" x 24¹⁄₂" board Follow directions provided with (1) 2"...
  • Page 28 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 28 CLIMBING STEPS Use the screws provided to attach the two boards at the dimensions Items for this STEP: shown. (2) 2" x 4" x 24¹⁄₂" board Follow directions provided with (8) #8 x 2¹⁄₂...
  • Page 29 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 29 CLIMBING BARS IMPORTANT: These Climbing Bars may or may not be from The climbing bars must be positioned as existing playset. Attach Climbing Bars at specified, otherwise a head entrapment dimensions from ground as shown.
  • Page 30 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 30 WOOD ROCK WALL Relocate Wood Rock Wall from tower. Use the screws provided to attach the two boards at the dimensions shown. Item for this STEP: Cut baseboards as shown. (1) 2"...
  • Page 31 LT 6456 Climbing Bar Instructions_AS Instructions '04 R1 2/24/10 3:04 PM Page 31 ANCHORING Items for this STEP: (1) Playset Anchors PS 7690 (sold separately) (2) ³ ₈" x 2" lag screws (provided with PS 7690) (2) ³⁄₈" washers (provided with PS 7690) At locations shown screw Playset Anchors into ground by hand (a long screwdriver will help).
  • Page 32 PlayStar, Incorporated, Janesville, WI 53547 © 2009, 2007, PlayStar, Inc. Reproduction of this document in part or whole is prohibited without the permission of PlayStar, Inc. Protected by one or more of the following United States or Foreign Patents: US D418,189; US D409,708; US D424,154; US D428,637; US 6,402,663; US D422,332; US D410,059;...