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The Challenge Machinery Company provides owner's manuals on its
products solely as a courtesy to its customers. See the information below
before using this manual.
These manuals are for reference only. These manuals include products which are noncurrent,
unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as
an accommodation to our customers. By providing these manuals, The Challenge Machinery Company
makes no representation or warranty as to the products, their current condition, or their suitability or fitness
for use in any particular application, which are the sole and independent responsibility of the product
owner and user.
Older products may not comply with current safety procedures, guidelines or regulations, and it
is the product owner's and user's responsibility to evaluate the suitability and fitness of the
products in their current use and application. The Challenge Machinery Company makes no
representation, warranty or recommendation regarding any modifications which may be required
on non-current or unsupported products. The Challenge Machinery Company assumes no liability
for any modification or alteration to any Challenge product, and any such modification or
alteration to any Challenge product is not authorized by The Challenge Machinery Company. The
availability of these manuals is solely for the purpose of providing reference information for the products.
This manual may not be complete in all aspects of product maintenance and repair. All products should
be used only by qualified and properly trained personnel, following proper safety procedures. All
products should be regularly inspected and maintained, and their condition, application and use should
be periodically evaluated by qualified personnel. Only qualified and properly trained technicians should
perform maintenance, repair and replacement procedures. Attempting these procedures without proper
training may cause machine damage or operator injury!
Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of
parts from their original manufacturer. No parts or product support will be available to repair or maintain
unsupported products. Older products may not be UL listed (if the product does not have a UL label it is
not a listed product), and may not comply with applicable installation or other regulations or requirements
if relocated to a new facility. Many municipalities require a product to be UL listed before an electrician
will connect power to them. Often the cost of updating an older product to comply with current safety
regulations is greater than the value of the product.
CHAMP 150
Operator's Manual
Serial Numbers:
150CH-A-190000 and up
Sold and Serviced by
The Challenge Machinery Company
6125 Norton Center Drive
Norton Shores, MI 49441-6081 USA
F.150CHA-O.A
ChallengeMachinery.com
October 2020
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Table of Contents
Related Manuals for Challenge CHAMP 150
Summary of Contents for Challenge CHAMP 150
- Page 1 Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of parts from their original manufacturer. No parts or product support will be available to repair or maintain unsupported products.
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Page 2: Introduction
MACHINERY COMPANY in order for the warranty to be issued for this machine. Challenge® is a registered trademark of The Challenge Machinery Co. 6125 Norton Center Drive Norton Shores MI. 49441 Copyright© 2020 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A... -
Page 3: Table Of Contents
1.0 Introduction TABLE OF CONTENTS 1.0 Introduction ............................2 2.0 Safety ..............................4 2.1 Precautions ...........................4 2.2 Power Lockout Procedure ......................4 2.3 Warning Label Definitions ......................5 3.0 Packing List ............................7 4.0 Specifications ............................8 5.0 Installation & Setup ...........................9 5.1 Inspecting Shipment ........................9 5.2 Uncrating ............................9 5.3 Hydraulic System Check...................... -
Page 4: Safety
2.0 Safety 2.0 Safety 2.1 Precautions This machine is designed for one-person operation. Never operate the machine with more than one person. Safe use of this machine is the responsibility of the operator. Use good judgment and common sense when working with and around this machine. -
Page 5: Warning Label Definitions
2.0 Safety 2.3 Warning Label Definitions The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced. HAZARDOUS AREA Disconnect power before cleaning, servicing, or making adjustments not requiring power. - Page 6 2.0 Safety !OJO! This Este simbolo de alerta de seguridad significa ¡ OJO ! - INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales. ...
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Page 7: Packing List
3.0 Packing List 3.0 Packing List Part No. Description Qty. – CHAMP 150 Paper Cutter 73012-1 Knife, HSS (installed) Knife Bolts, 3/8-16 x 1” Soc. Hd. (installed) H-6918-608 8815 Knife Washers (installed) A-73050 Knife Lifter Assembly – Knife Scabbard (blade holder) -
Page 8: Specifications
Electrical 120 Volts AC, 60 HZ, 1 Phase, 12 Amps Recommended service size: 20 Amps Receptacle type: NEMA 5-20R Challenge reserves the right to make changes to any product or specification without notice and without incurring responsibility to existing units. -
Page 9: Installation & Setup
Remove the plywood “ramp” and set it aside for now. Also remove any accessories and set them aside. Remove the lower front cover from the CHAMP 150. Then remove the four lag screws that hold the CHAMP 150 to the skid, as indicated in Figure 2. - Page 10 Carefully lean the CHAMP 150 forward slightly while having a second person pull out the two boards located at the top of the board stack from the rear side of the CHAMP 150, as shown in Figure 4. Figure 4 Now lean the CHAMP 150 rearward slightly and repeat the procedure for the top two boards at the front side of the machine.
- Page 11 Make sure the casters are not locked and very carefully roll the machine down the ramp (Figure 6). BE SURE TO USE 2 PEOPLE TO DO THIS SAFELY! Figure 6 The CHAMP 150 may now be rolled into its final position. Replace the lower front cover.
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Page 12: Hydraulic System Check
5.0 Installation & Setup 5.3 Hydraulic System Check The cutting/clamping mechanism of the CHAMP 150 is powered by a hydraulic system consisting of an electric motor coupled directly to a hydraulic pump. The hydraulic reservoir holds approximately 0.7 gallons (2.6 liters) of with ISO VG 46 hydraulic fluid. It is filled at the factory but the level should be checked before operation. -
Page 13: Power Hook-Up
Have a qualified electrician install one if your location is not so equipped. The CHAMP 150 is rated for use on a 120 Volts AC, 60 HZ, 20 Amp circuit. It requires the use of a NEMA 5-20R receptacle. -
Page 14: Operation
6.2 Backgauge Control The position of backgauge on the CHAMP 150 is controlled by the handwheel located at the front of the machine. The knob to the right of the handwheel and under the table can be used to lock the handwheel in place to prevent it from moving. -
Page 15: Making A Cut
See Section 6.6 Operating Tips, page 16 for more information about clamping and cutting. 6.5 Clamp Only Feature The CHAMP 150 is equipped with a “clamp only” feature which allows the user to send the clamp down to the paper without cutting. This can be useful to double check the clamping location without... -
Page 16: Operating Tips
6.0 Operation position. Place the paper tight against the backgauge and either side guide using the jogging aid as described previously. Now close the front shield then press and hold both clamp-only down buttons (Figure 9). A cut can now be completed with the paper already clamped, or the clamp can be released without making a cut. -
Page 17: Knife Installation/Changing
7.0 Knife Installation/Changing 7.0 Knife Installation/Changing Changing knives can be very dangerous unless safety precautions are observed and extreme care is taken when handling knives. Make sure knife lifter is properly installed, see instructions following. Keep handling of unprotected knives to an absolute minimum. ... - Page 18 7.0 Knife Installation/Changing Figure 13 3. Remove the knife bolts from the two slotted knife bar holes and replace with the knife lifter assembly (Figure 14). Tighten the lifters to hold the knife in place, and then remove the remaining knife bolts. Figure 14 4.
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Page 19: Knife Installation
7.0 Knife Installation/Changing 7.2 Knife Installation Knives are heavy and always very sharp! Be sure to keep the edge away from your body and keep other people out of the area while handling the blade. Severe lacerations or dismemberment could result from careless handling procedures. 1. -
Page 20: Knife Care Tips
7.0 Knife Installation/Changing Figure 16 14. Plug in the power cord and switch the power on. Move the Knife Adjust Switch to the Run mode. 15. Close the front shield and push the clamp up button. This will raise the knife and clamp to the up position. -
Page 21: Cutting Stick
4 times again. 7.3.3 Bevel Angle Challenge recommends that bevel angles for the CHAMP 150 knives be in the range of 21° to 23°. In general, a 21° bevel angle will provide better cut quality when cutting soft paper (such as newsprint), recycled paper, or bound books. - Page 22 Always keep knife bolts securely tightened. Always use the heavy-duty knife bolt washers provided by Challenge. Failure to do so could result in scratching or marring of the clamp face. Store knives in a dry environment to prevent corrosion.
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Page 23: Maintenance And Troubleshooting
8.0 Maintenance and Troubleshooting 8.0 Maintenance and Troubleshooting 8.1 Maintenance All maintenance on this machine should be performed by trained service personnel. Attempting to perform repair and replacement procedures without proper training may cause machine damage or operator injury! 8.2 Troubleshooting Problem Possible Cause Solution... -
Page 24: Safety Systems Test
9.0 Safety Systems Test Machine manufacturer CHALLENGE Model CHAMP 150 Serial Number __________________ Frequency of test: THESE TESTS SHOULD BE PERFORMED AT THE BEGINNING OF EACH WORK DAY. Switch power on and make sure the knife and clamp are in the up position (if they are not, follow the instructions in this manual to send them up). - Page 25 9.0 Safety Systems Test Please enter date and initials for both tests. Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 2 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______...
- Page 26 F.150CHA-O.A October 2020...
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