1. Manuals
  2. Brands
  3. Digi Manuals
  4. Scales
  5. DC-190 ULTRA COUNT
  6. Operation manual

Digi DC-190 Operation Manual

Counting scale
Hide thumbs Also See for DC-190:
Table of Contents

Advertisement

Quick Links

When Accuracy Counts
O p p p p e e e e r r r r a a a a t t t t i i i i o o o o n n n n M
O O O
All manuals and user guides at all-guides.com
DC- 1 90
C C C C o o o o u u u u n n n n t t t t i i i i n n n n g g g g S S S S c c c c a a a a l l l l e e e e
M a a a a n n n n u u u u a a a a l l l l
M
M
73352

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DC-190 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Digi DC-190

Summary of Contents for Digi DC-190

  • Page 1 All manuals and user guides at all-guides.com DC- 1 90 C C C C o o o o u u u u n n n n t t t t i i i i n n n n g g g g S S S S c c c c a a a a l l l l e e e e When Accuracy Counts O O O O p p p p e e e e r r r r a a a a t t t t i i i i o o o o n n n n M...
  • Page 2 All manuals and user guides at all-guides.com...

  • Page 3: Table Of Contents

    5-10 1.1. Description 1.2. Appearance 1.3. Keyboard & Display Layout 1.4. Indicator Lamp Information 1.5. Key Switch Information 1.6. DC-190 Message List 1.7. DC-190 Character Code List (Teraoka Code) SPECIFICATIONS 2.1 Capacities INSTALLATION 3.1 Un-packing 3.2 Inspection 3.3 Re-packing 3.4 Un-locking Procedure...
  • Page 4 26-29 6.6. RS – 232 Specification 30-41 6.7. Connector Matrix, Setting – Up, Platform Wiring, Pin Outs, & Y Cable 42-54 6.8. DC-190 AC / Battery Operation 55-57 6.9. DC-190 Assembly Procedure 6.10. DC-190 Pole Mounting Instructions 59-63 6.11. Shop Notes 6.12.

  • Page 5: General

    1.0. GENERAL 1.1. Description The DC-190 counting scale offers a practical solution to a full range of precision counting applications. There are a variety of models available ranging from a weight capacity of 0.5 lb. through 100 lb. utilizing an internally mounted load cell and a full range of capacities from 0.5 to 50,000...

  • Page 6: Appearance

    All manuals and user guides at all-guides.com 1.2. Appearance 1.3. Keyboard & Display Layout...
  • Page 7 All manuals and user guides at all-guides.com 1.4. Indicator Lamps LAMP “ON” Zero When the gross weight is zero. Tare When tare weight is set. Gross When [Gross/Net] key is pressed. Insuff When the net weight is below a specific percentage of capacity weight.
  • Page 8 All manuals and user guides at all-guides.com 1.5. Key Functions FUNCTIONS ON/OFF For turning the machine ON and OFF. 0 TO 9 Numeric Keys. Decimal Point. REZERO Used to reset the scale to zero. Used to enter the maintenance mode along with other keys TARE Used for setting and clearing tare weight.
  • Page 9 All manuals and user guides at all-guides.com 1.6. DC190 Message List DC190 MESSAGE LIST MESSAGE CONTENTS Accuracy ---Add Sampling quantity is Insufficient All Memory Number of Items in Memory Checking Item Code ALL CLEAr Clear Memory dFt SPC Default Spec EntEr tIñE Enter Time from 0000 to 2400 EntEr y-ñ-d...

  • Page 10: Dc190 Character Code List (Teraoka Code)

    All manuals and user guides at all-guides.com 1.7. DC190 CHARACTER CODE LIST (TERAOKA CODE) CODE CHARACTER CODE CHARACTER CODE CHARACTER SPACE & ‘...

  • Page 11: Specifications

    This section includes a detailed listing of all pertinent specifications and parameters for the DC-190 counting scales. The system weighing accuracy is 0.02 % . All models meet or exceed the requirements of OIML, Class III, and NIST Handbook, Number 44.

  • Page 12: Installation

    2. Set-up Procedure 3.1. Unpacking Each component of the DC-190 system is packed in a specially designed carton. Remove each component from its carton, separate the component from its polystyrene shell assembly and set aside. Inspect the carton interior to be sure that all accessories have been removed from the carton.
  • Page 13 All manuals and user guides at all-guides.com 3.4. Sx Unlocking Procedure...

  • Page 14: Tare Reduction

    All manuals and user guides at all-guides.com 4.0 OPERATION GUIDE IN WEIGHING MODE Tare Reduction : 4.1.1 One Touch Tare Operation : All weights listed in these instructions are for example only use smaller weights for lower capacity scales! Display in the weighing mode Place 0.5 Lb weight on the platter.

  • Page 15: Accumulation

    All manuals and user guides at all-guides.com 4.3.2. Unit Weight Operation by Key Entry : This following procedure is used if the unit weight is already known. Display in the weighing mode Enter the known Unit Weight using the keyboard. [2][.][8][7] Press the [UNIT WEIGHT] key to enter the unit weight.

  • Page 16: Subtraction / Reduction

    All manuals and user guides at all-guides.com 4.5. Subtraction/Reduction Operation : When Spec32 bit1 (Auto Exit From Accumulation) is enabled. The Scale will automatically go back to Weight Mode after the Accumulation Mode. Display in the weighing mode with memory lamp glowing. from previous operation (See 4.4.) Press the [+ + + + ] key.

  • Page 17: Scale 1 ←→ 4 Operation

    All manuals and user guides at all-guides.com 4.8. Scale 1↔ ↔ ↔ ↔ 4 Operation : Display in the weighing mode Pressing [SCALE] key changes from Scale 1 to Scale 2. Pressing [SCALE] key changes from Scale 2 to Scale 3 Pressing [SCALE] key changes from Scale 3 to Scale 4.

  • Page 18: To Set New Item Code In Normal Operation

    All manuals and user guides at all-guides.com 4.11. To Set New Item Code In Normal Operation: (Example: During Normal Weighing Mode, New Item Code No. 246 Is Required) This operation is valid only when the Spec Set New item in Normal Operation Is enabled.
  • Page 19 All manuals and user guides at all-guides.com Press [NET/GROSS] Key...

  • Page 20: Program Mode

    All manuals and user guides at all-guides.com 5.0. PROGRAMMING MODE: 5.1.Item Programming (Program Mode): 5 .1.1 Example 1 : To Set Unit Weight Into The Item Code No. 123 Press [MODE] key to select PROGRAM mode Enter code no [1] [2] [3] Press [CODE] key Put sample parts on the scale platter (e.g.

  • Page 21: Set Point Programming

    All manuals and user guides at all-guides.com 5.1.3. Example 3 : Program Part No, Part Name Using T-C For Alpha/Numeric via DC190 keypad And Set Points Input 2 Digit Teraoka Code Enter Part No: example [01] [02] [03] [00] [31] [32] [33] = ABC 123 Press [+ + + + ] or [−...

  • Page 22: Set Point Programming By Weight

    All manuals and user guides at all-guides.com 5.2.2. Set Point Programming by Weight: % Set Point 1 : Weight (See Note Below) Set Point 2 : % Weight (See Note Below) Set bit 0 and 1 of Spec 7 to 01 Display in the weighing mode Press the [MODE] key to go into the programming mode.

  • Page 23: Set Point Programming By Upper & Lower Limit Weight

    Pressing the [MODE] key exits from Programming mode and returns to Weighing mode. Note: The DC-190 can program up to six setpoints by repeating the process 3 through 6. Spec 18 bit 0-1-2 determine the number of setpoints. The six setpoints are TTL Output for Quantity through 6 high or Weight.

  • Page 24: Check Item Code In Memory

    All manuals and user guides at all-guides.com 5.3. Check Item Codes In Memory Press [MODE] key Press [CODE] key Press [+] key to check entered code Press [− − − − ] key to check prior entered code Press [TARE] key to check an Item code no. Press [MODE] key to return to the first step 5.4.

  • Page 25: Maintenance Mode

    All manuals and user guides at all-guides.com 6.0. MAINTENANCE MODE: 6.1. Scale Calibration : Prior to the calibration of the scale, please note that the SPEC settings corresponding to Minimum Display, Weight Decimal Point Position and Load Cell Sensitivity for that particular scale have to be set correctly. The scale should be level, on a sturdy table, and away from breezes and vibration.
  • Page 26 All manuals and user guides at all-guides.com 6.3. Spec 141 Setting: Spec 141(Customer Specifications) can be accessed from the weighing mode. Refer to pages 38 & 39 for a list of specs. Enter [1][4][1] while depressing the [REZERO] key. [+ + + + ] key increases to the next SPEC number and also stores temporarily the SPEC data in the RAM location.
  • Page 27 All manuals and user guides at all-guides.com 6.5. DC-190 SPECIFICATION LIST ver.3.37 Customer Specification : To enter this mode, press the following key sequence : [R][1][4][1] i.e. Numeric keys 1, 4 ,1 while holding [RE-ZERO] key. Spec No. Bit 3...
  • Page 28 All manuals and user guides at all-guides.com 6.5. DC-190 Specification List ver.3.37 (continued) RS-232C RS-232C RS-232C (PC/PRN) Baud Rate Connection (PC/PRN) (PC / Printer) Data Length 00 : 19200 10 : 4800 0 : No 01 : 38400 11 : 9600...
  • Page 29 All manuals and user guides at all-guides.com 6.5. DC-190 Specification List ver.3.37 (continued) To enter this mode, enter the numeric keys 1,4,2 while Weight and Measures Specification : pressing the Re-zero Key. The Span Switch must be “ON” to enter this mode.
  • Page 30 All manuals and user guides at all-guides.com 6.5. DC-190 Specification List ver.3.37 (continued) Spec No. Bit 3 Bit 2 Bit 1 Bit 0 Load Cell Sensitivities Selection (mV/V) (Scale 1) 0000 3.46 4.00 0100 1.95 2.25 1000 1.09 1.27 1100 0.61...
  • Page 31 All manuals and user guides at all-guides.com 6.6. DC-190 RS-232 PORT SELECTION CHART The DC-190 has two R-232 ports for use with a force balance, printer, and or PC. Only two options are available at one time. When selecting the options to be used the ports are also being selected in the following manner.
  • Page 32 All manuals and user guides at all-guides.com 6.6. DC-190 RS-232 Specification 6.6.1. PRINTER BCP-300 / PC 6.6.1.1 GENERAL SPECIFICATION Baud Rate : 1200 /2400 / 4800 / 9600 bps (Spec 10 bits 0 & 1) Data Length : 7 bits / 8 bits...
  • Page 33 All manuals and user guides at all-guides.com DC-190 RS-232 specification (continued) (i) HEADER WITH HEADER CODE (ii) HEADER WITH TITLE Header Code is sent before the data to indicate Title is sent before the data to indicate type of the type of the data.
  • Page 34 All manuals and user guides at all-guides.com DC-190 RS-232 specification (continued) (C) DATA ID Code: Parts code is only sent when a ID Code is called during the counting mode. The maximum is 16 characters. If the ID code is less than 16 characters, then the rest of the data will be filled with space (20H).
  • Page 35 All manuals and user guides at all-guides.com DC-190 RS-232 specification (continued) Status : The status data byte is as follows: Bit # If set to 1 If set to 0 Bit 0 Positive weight Negative weight Bit 1 Lb mode...
  • Page 36 Stop Bit 1 bit (Spec 11 Bit 3) 6.6.3.2. RS232C Related Spec List The following R-141 spec must be set correctly in order for DC-190 to communicate with the PC or BCP-30 printer . Spec No. Bit 3 Bit 2...
  • Page 37 All manuals and user guides at all-guides.com DC-190 RS-232 SPECIFICATION (continued) 6.6.3.3. CONNECT TO LP2622, 2742, 2722 DC190 can connect to LP2622 printer. Set the following Specs: Baud Rate 9600 bps (Spec 10 bits 0 & 1) Stop Bit 1 bit...
  • Page 38 All manuals and user guides at all-guides.com DC-190 RS-232 SPECIFICATION (continued) 6.6.3.6. Connect to EPSON TMU-295 using 8 pin “Din” connector. Without release Bit 3 Bit 2 Bit 1 Bit 0 Spec 3 Spec 10 Spec 11 Spec 12 Spec 13...
  • Page 39 All manuals and user guides at all-guides.com DC-190 RS-232 specification (continued) 6.6.4. Bar Code Scanner DC190 can support: RS232:Pen Scanner: ZB800- Can Support Up to 16 digits PSC Laser Scanner 6.6.4.1 General Specification Baud Rate 1200 /2400 / 4800 / 9600 bps (Spec 14 bits 0 &...
  • Page 40 SCALE 2 PLUS SCALE 3 MINUS SCALE 4 TARE 6.6.4.5. RS232C Related Spec List The following R-141 spec must be set correctly in order for DC-190 to communicate with the Scanner: Spec No. Bit 3 Bit 2 Bit 1 Bit 0...
  • Page 41 All manuals and user guides at all-guides.com DC-190 RS-232 specification (continued) 6.6.5. FORCE BALANCE DC190 can support: OHAUS EXPLORER 6.6.5.1. General Specification Baud Rate 1200 /2400 / 4800 / 9600 bps (Spec 8 bits 0 & 1) Data Length 7 bits / 8 bits...
  • Page 42 All manuals and user guides at all-guides.com 6.6.5.3. RS232C Related Spec List The following R-141 spec must be set correctly in order for DC-190 to communicate with the Force Balance Spec No. Bit 3 Bit 2 Bit 1 Bit 0...
  • Page 43 Platform Requires PS-100 A/C Adapter And “Y” Cable NOTE: WHEN THE DC-190 CONSOLE IS BENG USED WITH A PLATFORM OTHER THAN AN SX PLATFORM THE PS-100 A/C ADAPTER IS REQUIRED 6.7.1.2. Comm Cables ! ! ! ! ALL DC-190 counting scales have hardware handshaking lines for RTS /CTS on DIN #2 and the 9 PIN “D”...
  • Page 44 2-1-0. ! ! ! ! When setting up a DC-190 or adding a second or third platform. Be sure to plug in the remote scale, simulator or dummy plug (consult factory on dummy plug wiring), before connecting A/C to the DC-190 and before turning on Scales 2 and/or 3.
  • Page 45 All manuals and user guides at all-guides.com The Spec Setting Below Is Not Acceptable As It Will Cause Scale To Lock Up In All 888888’s In The Weight Display. When This Condition Has Occurred Access To The Spec Codes And Calibration Will Also Be Locked Out.
  • Page 46 % % % % DIGI SX-L AND ONE OTHER PLATFORM DIGI OR OTHER MANUFACTURER’S PLATFORM SEE PAGE 50 & & & & DIGI OR OTHER NON SX- L PLATFORM AND ONE OTHER SEE PAGE 50 ( YOU WILL NEED A PS-100 POWER SUPPLY)
  • Page 47 DIGI OR OTHER MANUFACTURER’S PLATFORMS SEE PAGE 52 (YOU WILL NEED A “Y” CABLE) & & & & DIGI OR OTHER NON SX-L AND TWO OTHER PLATFORMS DIGI OR OTHER MANUFACTURER’S PLATFORMS SEE PAGE 52 (YOU WILL NEED A “Y” CABLE)
  • Page 48 All manuals and user guides at all-guides.com SCALE CALIBRATION $ $ $ $ SCALE CALIBRATION PROCEDURE PAGES 24 % % % % VIEW INTERNAL COUNT SEE PAGE 24 PLATFORM WIRING $ $ $ $ REMOTE PLATFORM WIRING SEE PAGES 42& 53 % % % % “Y”...
  • Page 49 All manuals and user guides at all-guides.com 6.7.2.1. SETTING – UP SINGLE CHANNEL SCALE IF YOU ARE SETTING UP A SINGLE CHANNEL SCALE WITH ONE LOAD CELL THIS IS THE WAY THE SPECS 16 & 17 SHOULD BE SET. 16 ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ SCALE 1: SCALE 2: 00: Internal Scale 1...
  • Page 50 All manuals and user guides at all-guides.com 6.7.2.2. SETTING – UP TWO CHANNEL SCALE SX-D PLATFORM IF YOU ARE SETTING UP A TWO CHANNEL SCALE WITH PLATFORM CONTAINING TWO LOAD CELLS BUILT –IN, THIS IS THE WAY THE SPECS 16 & 17 SHOULD BE SET. 16 ∗...
  • Page 51 Plugged Into The Remote Platform Connector. (See pg. 12 for remote platform connector) If You Are Using The Digi SX-L Platform In Scale 1 Sx-1 Connector No Power Supply Will Be Necessary As Power Will Be Supplied By The Platform.
  • Page 52 All manuals and user guides at all-guides.com 6.7.2.4. THREE CHANNEL SCALE IF YOU ARE SETTING UP A THREE CHANNEL SCALE, USING AN SX-D AS SCALE 1 & 2 AND A REMOTE PLATFORM WITH NO “Y” CABLE THIS IS THE WAY THE SPECS 16 & 17 SHOULD BE SET.
  • Page 53 _ _ _ _ Load Cells 1 & 2 Would Be Plugged Into The SX-1 Load Cell Connector, Using A DC-190 “Y” Cable. The Other Load Cell Would Be Plugged Into The Remote Platform Connector. (See pg. 12 for remote platform connector) If You Are Using The SX-L Platform As Scale 1 No Power Supply Will Be Necessary As Power Will Be Supplied By That Platform.
  • Page 54 All manuals and user guides at all-guides.com 6.7.3. Connector Pin-Outs (Front View) S ET POINT MINI DIN FEMALE 9 PIN “D” S UB FEMALE 8 PIN DIN FEMALE 14 PIN AMPHENOL FEMALE...
  • Page 55 All manuals and user guides at all-guides.com 6.7.4. DC-190 Platform “Y” Cable Assembly 14 pin Female 14 pin Male (Amphenol (Amphenol 57-60140 or 57-30140 or equivalent equivalent) 1 each + + + + Signal − − − − Signal + Excitation −...
  • Page 56 All manuals and user guides at all-guides.com 6.8. DC-190 Battery Installation Instructions 1. Unplug Scale from power source. 2. Remove platter. 3. Remove platter support screws and platter support.
  • Page 57 All manuals and user guides at all-guides.com WARNING! Do Not Turn Scale Upside Down 6.8. DC-190 Battery Installation Instructions (Continued) 4. Remove case screws located on bottom of scale. 5. Remove top cover. 6. Place battery in battery compartment. 7. Attach red lead to positive (+) side of battery.
  • Page 58 All manuals and user guides at all-guides.com 6.8. DC-190 AC / Battery Operation The DC-190 can be operated with AC power or with the optional internal battery. The battery will automatically charge whenever the scale is plugged into AC power. The charging current is regulated by a battery monitor circuit, so that the battery can not be overcharged.
  • Page 59 Step 2 Place SX Platform on leveling feet. Note: The (2) Pins at the ends of the mounting plate should be pointing upward. Step 3. Place DC-190 Console on mounting bracket as shown above. Step 4. With pins of mounting plate inserted in the...
  • Page 60 All manuals and user guides at all-guides.com 6.10. DC-190 Pole Mounting Instructions WARNING! Do Not Turn Scale Upside Down DC-190 Pole Mounting uses the underside bracket and leveling foot for support. Fig. 1 Fig. 2 DC-190 Pole Kit Remove Leg Support Fig.
  • Page 61 All manuals and user guides at all-guides.com 6.10. DC-190 Pole Mounting Instructions (continued) Fig.5 Fig. 6 Use M4x 14 screws to attach Pull some load cell wire Bracket to platform Through pole to be Connected later Fig. 7 Fig. 8...
  • Page 62 All manuals and user guides at all-guides.com 6.10. DC-190 Pole Mounting Instructions (continued) Fig. 9 Fig. 10 DC-190 Console Remove all (3) truss head screws Fig. 11 Fig.12 Remove rubber blocks and bracket Use the M4x10 screws to attach From DC-190 Console...
  • Page 63 All manuals and user guides at all-guides.com 6.10. DC-190 Pole Mounting Instructions (continued) Fig. 13 Fig. 14 Plug load cell connector into Pull excess load cell cable DC-190 Console Down the pole Fig.15 Fig.16 Re-use the truss head screws Coil the excess load cell cable...
  • Page 64 All manuals and user guides at all-guides.com 6.10. DC-190 Pole Mounting Instructions (Continued) Fig.17 When pole is mounted, re-assemble scale. Fig. 18 Place scale on feet and adjust leveling foot of the pole as shown above.
  • Page 65 All manuals and user guides at all-guides.com 6.11. Shop Notes:...
  • Page 66 All manuals and user guides at all-guides.com DC-190 Limited Warranty Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for one year.

Table of Contents