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Digi DC-190 Series Operation Manual

Counting scale
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MATEX,
80 OAK
FAX:
www.dfgjmatex.com
1ST
2ND
07648
3RD
4TH
5TH
6TH
AUGUST
OCTOBER
JANUARY
OCTOBER
1998
1998
1999
1999

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Summary of Contents for Digi DC-190 Series

  • Page 1 MATEX, AUGUST 1998 80 OAK OCTOBER 1998 07648 JANUARY 1999 OCTOBER 1999 FAX: www.dfgjmatex.com...
  • Page 3 DC-190 OPERATING MANUAL PAGE NUMBER SECTION GENERAL 1.1. Warranty 1.2. Appearance 1.3. 1.4. Display Layout Indicator Lamp Information 1.5. Message List 1.7. Character Code List Code) SPECIFICATIONS Capacities INSTALLATION Re-packing Procedure OPERATIONAL PROCEDURES 11-20 4 . 1 . Tare Tare 4.1.2.
  • Page 4 MATEX, INC. has been notified by the buyer of the defect prior to the termination of the warranty period, and the goods are shipped to DIGI MATEX, INC. with its authorization and with all shipping costs paid by buyer, and the goods have been used under normal...
  • Page 5 1.3. A p p e a r a n c e 1.4. K e y b o a r d • ZERO OPERATION...
  • Page 6 Indicator Lamps L A M P W h e n the gross weight is zero. Tare W h e n tare weight is set. G r o s s W h e n [Gross/Net] key is pressed. W h e n the net weight is below a specific percentage of capacity W h e n unit weight recomputing is possible.
  • Page 7 F u n c t i o n s K E Y F U N C T I O N S O N / O F F For turning the ON and O F F . Numeric Decimal Point. R E Z E R O Used to reset the scale to zero.
  • Page 8 List Accuracy quantity is All Memory of Items Memory Checking Item Code Clear Memory Default Spec EntEr Enter Time from 0000 to 2400 EntEr Year Month and Date Force Balance Error Friday FULL Memory Span Out Of Range the low Monday Tue=1, Part...
  • Page 9 D C 1 9 0 C H A R A C T E R C O D E L I S T CODE CHARACTER CHARACTER CODE CHARACTER CODE SPACE & • DC-190 OPERATION...
  • Page 10 2.0. This section includes a of all specifications and parameters for the DC-190 counting scales. The weighing accuracy is 0.02 % All models meet or exceed the requirements of Cfass III, and Handbook, Number 44. 2 . 1 . C a p a c i t i e s The following specifications apply to models of...
  • Page 11 Inspection Immediately after a visual inspection of the should be performed. If any damage has been incurred during transportation notify the shipper and DIGI MATEX, INC. immediately. Instructions for of damage and further procedures will then be determined. If, at anytime, the...
  • Page 12 DC-190 OPERATION EV03 DOC...
  • Page 13 4.0 O P E R A T I O N G U I D E I N W E I G H I N G M O D E Tare Reduction : 1 ZERO 9: LB 13: SCALE 3 2: TARE 4.1.1 One Touch Tare 6: MEMORY...
  • Page 14 Operation : 5: RECOMPUTATION 9: LB 13: SCALE 3 2: TARE 6: MEMORY 10: BATTERY LOW 14: SCALE 4 3: GROSS PROG 15: IN SCALE 1 INSUFFICIENT 8: KG 12: SCALE 2 16: OUT S/No. O P E R A T I O N DISPLAY INDICATORS REMARKS...
  • Page 15 Unit SCALE 3 4.3.1 Unit Operation Sampling ; 2; TARE 6: MEMORY 10: BATTERY LOW 14: SCALE 4 7: PROG 3: GROSS 4: INSUFFICIENT 12: SCALE 2 S/No S/No OPERATION OPERATION DISPLAY REMARKS INDICATO WEIGHT UNIT QUANTITY WEIGHT • • •...
  • Page 16 Accumulation When Spec 32 bit 13: SCALE 3 Default Setting, (Auto Exit when Accumulation) is 2; TARE 14: SCALE 4 10: BATTERY LOW enabled, The Scale will automatically go back to weight 3: GROSS 7: PROG 15: IN mode after the Accumulation. 4: INSUFFICIENT •...
  • Page 17 4.5. Operation : When Spec Auto Exit From Accumulation is enabled. The ZERO 5: RECOMPUTATION 9: LB 13: SCALE : Scale will automatically go back to Weight Mode after the .2: TARE 6: MEMORY BATTERY LOW 14: SCALE Accumulation Mode. GROSS PROG 15: IN...
  • Page 18 Clearing of Accumulated Data : INDICATORS REMARKS S/No. O P E R A T I O N DISPLAY WEIGHT UNIT QUANTITY WEIGHT • From previous operations (See 1.0000 200,00 • 4.4. 4.5.) 200.00 • • Pressing the key, clears the 1.0000 accumulated 4.7.
  • Page 19 4.8. Scale Operation : 13: SCALE 3 5: RECOMPUTATION 9: LB 14: SCALE 4 2: TARE 6: MEMORY 10: BATTERY LOW 3: GROSS 7: PROG 4: INSUFFICIENT 12: SCALE 2 16: OUT DISPLAY INDICATORS REMARKS S/No. O P E R A T I O N WEIGHT UNIT WEIGHT...
  • Page 20 4.9.2. Recall The Item (With 16 Digits Teraoka Code) 5: RECOMPUTATION 9: LB For Normal Operation 2: TARE 6: MEMORY 10: BATTERY LOW 3: GROSS 7: PROG SCALE 1 15: IN 8: KG 4: INSUFFICIENT 12: SCALE 2 16: OUT O P E R A T I O N DISPLAY INDICATORS...
  • Page 21 4.11. To Set New Code In Normal Operation: (Example: During Normal Weighing Mode, New Item Code No. 246 Is Required) This operation is valid only when the Spec Set New item in 5: RECOMPUTATION 9: LB SCALE 3 Normal Operation Is enabled. 2: TARE 6: MEMORY 10: BATTERY LOW...
  • Page 22 4.12. RECOMPUTATION 9: LB TARE 10: BATTERY LOW 14: SCALE 3: GROSS 7: PROG 11: SCALE 1 4: INSUFFICIENT 8: KG 12: SCALE 2 16: OUT S/No S/No OPERATION OPERATION DISPLAY IN DICATORS REMARKS WEIGHT UNIT QUANTITY WEIGHT 0.0000 Depress until IN is lit.
  • Page 23 5.0. P R O G R A M M I N G M O D E : Data ZERO 5: RECOMPUTATION 13: SCALE 3 To Set Unit Weight Into The Item Code No. 2: TARE 6: MEMORY 10: BATTERY LOW 14: SCALE 4 3: GROSS 7: PROG...
  • Page 24 Example 2 : Program Unit Weight, Tare, Part No, 5: RECOMPUTATION 9: LB Quantity, Commodity Name 2: TARE MEMORY 10: BATTERY LOW And Set Points 3: GROSS 7: PROG : SCALE 1 15: IN 8: KG 12: SCALE 2 S/No S/No OPERATION OPERATION...
  • Page 25 Example 3 : Program Unit Weight, Tare, Part No, 5: RECOMPUTATION 13: SCALE 3 Commodity Name 2: TARE 6: MEMORY 10: BATTERY LOW 14: SCALE 4 And Set Points 3: GROSS 7: PROG 4: INSUFFICIENT 8: KG 12: SCALE 2 16: OUT Enter Part No: 1234...
  • Page 26 Set Point 5.2.1 Set Point Programming 5: RECOMPUTATION 13: SCALE 3 Set Point 1 : Quantity (See Note Below) 2; TARE MEMORY 14: SCALE 4 10; BATTERY Set Point 2 : % Quantity (See Note Below) 3: GROSS 7: PROG 15: IN Set bit 0 and 1 of Spec 7 to 00 4: INSUFFICIENT...
  • Page 27 % Weight: Set Point 1 : Weight (See Note Below) ZERO 5: RECOMPUTATION SCALE 3 Set Point 2 : % Weight (See Note Below) TARE 6: MEMORY 10: BATTERY LOW 14: SCALE 4 0 and 1 of 7 to 01 3: GROSS 7: PROG SCALE 1...
  • Page 28 Set Point and Lower Set Point 1 : Quantity 5: RECOMPUTATION 9: LB 13: SCALE 3 Set Point 2 : Quantity 2: TARE 6: MEMORY 10: BATTERY LOW 14: SCALE 4 Set bit 0 and 1 of Spec 7 to 10 3: GROSS 7: PROG 15: IN...
  • Page 29 5.2.4. Set Point Upper and Limit of Set Point 1 : Weight (See Note Below) 5: RECOMPUTATION 9: LB 13: SCALE 3 2 : Weight (See Note Below) 2: TARE 6: MEMORY BATTERY LOW 14: SCALE 4 Set bit 0 and 1 of Spec 7 to 3: GROSS 7: PROG 15: IN...
  • Page 30 5.2.5 Set Point or bv Set Point Weight Note Below) 1 : ZERO 5: RECOMPUTATION 13: SCALE 3 Set bit 0 and 1 of Spec 7 to 2: TARE 6: MEMORY 10: BATTERY LOW 14: SCALE 4 Set Point Quantity (See Note Below) 3: GROSS 7: PROG 15: IN...

  • Page 31: Table Of Contents

    5.3. Check Item Code ZERO RECOMPUTATION 9: LB SCALE 3 2: TARE MEMORY BATTERY 14: SCALE 4 3: GROSS 7: PROG SCALE 1 15: IN 4: INSUFFICIENT 8: KG 12: SCALE 2 16: OUT S / N o . O P E R A T I O N DISPLAY INDICATORS REMARKS...

  • Page 32: Press [Mode] Key

    5.4. Delete Item 5: RECOMPUTATION 13: SCALE 3 2: TARE MEMORY 10: BATTERY LOW 14: SCALE 4 3: GROSS 7: PROG 4: INSUFFICIENT 8: KG 12: SCALE 2 16: OUT S/No. S/No. O P E R A T I O N O P E R A T I O N DISPLAY INDICATORS...
  • Page 33 Check/Set And Date ZERO 5: RECOMPUTATION 9: LB 13: SCALE 3 2; TARE 6: MEMORY BATTERY LOW 14: SCALE 4 GROSS PROG 11: SCALE 1 15: IN 8: KG 12: SCALE 2 16: OUT O P E R A T I O N O P E R A T I O N DISPLAY INDICATORS...

  • Page 34: 8: Kg 12: Scale

    6.0. M A I N T E N A N C E Scale Prior to the calibration of the please note that the SPEC 5: RECOMPUTATION 9: LB 13: SCALE 3 settings to Minimum Display, Weight Decimal 2: TARE 10: BATTERY LOW 14: SCALE 4 Point Position and Load Sensitivity for that particular...

  • Page 35: Scale 3

    Calibration ; continued 1 : ZERO 5: RECOMPUTATION 9: LB SCALE 3 6: MEMORY SCALE 4 3: GROSS PROG 4: INSUFFICIENT 12: SCALE 2 16: OUT S/No. O P E R A T I O N DISPLAY INDICATORS REMARKS WEIGHT QUANTITY WEIGHT Place 5lb...

  • Page 36: Cxx

    Scale Calibration : continued 5: RECOMPUTATION 9: LB 13: SCALE 3 TARE 6: MEMORY 14: SCALE 4 3: GROSS 7: PROG 15: IN 4: INSUFFICIENT 12: SCALE 2 S / N o . O P E R A T I O N DISPLAY INDICATORS REMARKS...

  • Page 37: Prog

    6.2. Spec 141 Spec 141 Spec 141 (Customer 5: RECOMPUTATION SCALE 3 Specifications) can be 2: TARE 6: MEMORY BATTERY LOW 14: SCALE 4 from the weighing mode. 3: GROSS 7: PROG 15: IN Refer to pages 38 & for a list of 4: INSUFFICIENT 8: KG 12: SCALE 2...
  • Page 38 Spec 142 5: RECOMPUTATION 9: LB 13: SCALE 3 Spec 142 To access the Spec 142 (W 6: MEMORY 10: BATTERY LOW 14: SCALE 4 Spec) mode the procedure is similar to Spec 141 3: GROSS 7: PROG : SCALE 1 15: IN Refer to pages 40 &...

  • Page 39: 11: Scale 1

    6.3. Spec 142 : ZERO 5: RECOMPUTATION SCALE 3 TARE 6: MEMORY BATTERY LOW 14: SCALE 4 3: GROSS 7: PROG : SCALE 1 15: IN 4: INSUFFICIENT 8: KG 12: SCALE 2 S/No. OPERATION DISPLAY CATORS REMARKS WEIGHT UNIT QUANTITY 3 4 5 ProG...
  • Page 40 D C - 1 9 0 LIST C u s t o m e r Specification : To enter this mode, press the following key sequence : [R][1][4][1] keys while holding Bit 1 Power Auto Off F 0000 : Auto Power Off Disable when Net Wt. 0 0 0 0 0001 1111 : Duration to activate Power Off (in Inventory Disp by...
  • Page 41 D C - 1 9 0 Specification (PC/PRN) Baud Rate RS-232C (Optional) Connection Data Length (PC Printer) bits 1 1 1 1 RS-232C PRINTER (Optional) Stop Not Used 1: BCP-30 bit 1 : 2 bits RS232C RS-232 Output Communication With Header (Optional) 0: With 0: Yes...
  • Page 42 Specification List (continued) and Measures : To enter enter the numeric keys Key. The S p a n Switch must be to enter this mode. Spec No. Minimum Display Scale Display (Scale 2) Weight Point Position (Scale 1) 000 : 00000 001 : Decimal Point Position 010 :...
  • Page 43 6.5. DC-190 List ver.2.14 (continued) Bit 1 BitO Spec No. Load Cell Sensitivities Selection E n Max 0000 3.46 0100 2.25 1000 1.09 1.27 1100 0.71 1001 1.09 0001 3.00 3.46 0101 1.69 1.95 1101 0.91 1010 0.82 0.95 0110 1.46 1.69 1110 0.46 0.53 0010 2.59 3.00...
  • Page 44 DC-190 RS-232 PORT SELECTION CHART has two R-232 ports for use with a force and or Only two options are available at one time. When the options to be used the ports are being in the following There are two primary port options and one secondary port option. The Force port a primary port option controlled by spec 8...
  • Page 45 DC-190 Specification PRINTER 6.6.1.1 GENERAL SPECIFICATION 1200 4800 9600 bps (Spec Baud Rate 7 bits 8 bits (Spec Length (Spec 11 Bit 0 Parity Even Stop Bit (Spec 11 1 b i t / 2 bits TO PC OUTPUT DATA FORMAT A) With Header 0 set to 0) HEADER...
  • Page 46 DC-190 RS-232 specification (i) HEADER WITH HEADER CODE (ii) HEADER WITH Code is sent before the data to Title sent before the data to indicate type of the indicate data. can be used only when RS232 Output is type of the data. set to Counting With Header type of data can be sent:...
  • Page 47 DC-190 RS-232 specification (continued) (C) DATA Code: Parts code is only when a Code is called during the counting mode. The maximum is If the code is less than 16 then the rest of the data wilt be filled space Ex.
  • Page 48 DC-190 RS-232 specification (continued) Status : The status data byte is as follows: Positive weight Negative weight Bit 1 kg, g mode Lb mode Weight unstable Weight stable Output entered data Others Output by Others Output by - key Others Always setto set to When bit 3 (Output...
  • Page 49 DC-190 RS-232 specification (continued) Connect To DC190 can connect to BCP-30 Set the following (Spec 10 9600 bps Baud Rate (Spec Bit 2) Data Length bits None (Spec 11 Sit 0 Parity (Spec 11 Stop Bit 1 bit Bit 2) BCP-30 RS232 Output (Spec 12 Bit 3 &...
  • Page 50 RS-232 (continued) Bar Code Scanner D C 1 9 0 can support: RS232: Z B 8 0 0 - C a n Support Up to 16 digits Laser Scanner General (Spec 14 bits 0 Baud Rate 1200 4800 Data Length (Spec 14 (Spec 15 Parity...
  • Page 51 DC-190 RS-232 (continued) HEADER The following type of header can be Total Quantity Unit Weight Quantity Inventory Part No Code Part Name Tare Weight Set Point 3 Gross Weight Set Point 1 Set Point 4 Set Point 1 [Q] Set Point 2 6.6.4.4.
  • Page 52 DC-190 ( c o n t i n u e d ) 6.6.5. F O R C E B A L A N C E c a n support: EXPLORER S p e c i f i c a t i o n (Spec 8 bits 0 &...
  • Page 53 6.6.5.3. R S 2 3 2 C Related S p e c List spec must be set order for to communicate with the Force Balance RS-232C Baud Rate RS-232C RS-232C (Optional) Data Length Balance) (Optional) 1200 0 : No 1 : Yes 0 : 7 bits 1 : 8 bits 2400 RS-232C Parity Bit...
  • Page 54 DC-190 Connector Matrix R e m o t e S e t Remote Bar Code Platforms Set Point Force Balance Any Remote Laser/Pen Spec 13 BCP-30 BCP-30 Any Remote Platform Spec Spec 13 Platform Single Any Remote Force Balance Spec 8 Spec 13 SX Provides AC or Battery...
  • Page 55 SETTING UP DC - 190 up a DC - 190 or When a second channel, third channel or even a force balance, it is necessary to a different location for each scale whether it is present or not. Specs 16 17 only set up the location for each of the four scales.
  • Page 56 The Spec Is Not Acceptable As It Will Cause Scale To Lock In All When This Condition Has Occurred Access To The Spec Codes And Calibration Will Also Be Locked Out. Should the become locked in all 888888's as a result of spec setting, AN A U T H O R I Z E D S E R V I C E T E C H N I C I A N perform the...
  • Page 57 T W O P L A T F O R M S C A L E © SX-L AND ONE OTHER PLATFORM DIGI OR OTHER PLATFORM © DIGI OR OTHER NON L PLATFORM AND ONE PAGE 60 YOU WILL NEED A POWER SUPPLY)
  • Page 58 T H R E E P L A T F O R M S C A L E U S I N G © DIGI SX-L AND TWO OTHER PLATFORMS DIGI OR OTHER SEE PAGE 62 NEED A <JT CABLE) © DIGI OR OTHER NON SX-L AND TWO OTHER PLATFORMS DIGI OR OTHER PAGE 62 NEED A CABLE)
  • Page 59 S C A L E SCALE CALIBRATION SEE PAGES 32-34 © VIEW INTERNAL SEE PAGE 37 P L A T F O R M W I R I N G © REMOTE PLATFORM WIRING SEE PAGES 52& 63 © CABLE SEE PAGE 64 U n l o c k i n g...
  • Page 60 SETTING - UP SINGLE CHANNEL SCALE Y O U A R E S E T T I N G U P A S I N G L E C H A N N E L S C A L E O N E L O A D C E L L T H I S IS T H E W A Y T H E S P E C S 16 17 S H O U L D BE S E T .
  • Page 61 SETTING SX-D PLATFORM IF YOU ARE SETTING UP A TWO CHANNEL SCALE WITH PLATFORM CONTAINING TWO LOAD CELLS BUILT-IN, THIS IS THE SPECS 17 SHOULD BE SET. SCALE 1: SCALE 2: 00: Internal Scale 1 NormaUv 01: Internal Internal Scale 2 0001 External Scale External Scale...
  • Page 62 TWO CHANNEL SCALE IF YOU ARE SETTING UP A TWO SCALE ONLY TWO PLATFORMS AND NO CABLE THIS IS THE WAYTHE SPECS 16 17 SHOULD BE SET. SCALE 1: SCALE 2: Scale 1 Scale 1 01: Internal Internal Scale 2 10: External 0010 10: External Scale...
  • Page 63 THREE CHANNEL SCALE ARE SETTING UP A THREE USING AN SX-D AS SCALE 1 2 AND A REMOTE PLATFORM WITH NO CABLE THIS IS THE WAY THE SPECS & SHOULD BE SET. SCALE 2: 00: Internal Scale 1 00: Internal Scale 1 Scale 2 10: External Scale 10: External Scale...
  • Page 64 - UP THREE CHANNEL SCALE IF YOU ARE SETTING UP A THREE CHANNEL SCALE WITH THREE PLATFORMS USING A CABLE THIS THE WAY THE SPECS 16 17 SHOULD BE SET. SCALE SCALE 2: 00: Internal Scale 1 Normaltv 00: Internal Scale 1 Internal Scale 2 0001 10: External Scale...
  • Page 66 Signal Excitation - Excitation Shield - Signal Excitation - Excitation Shield V pac Chg Bat...
  • Page 67 6.8. Battery Installation 1. Unplug Scale from power source. 2. Remove platter. 3. Remove platter support screws and platter support.
  • Page 68 WARNING! Do Turn Scale Upside Down Battery Installation Instructions Remove case screws located on bottom of scale. 5. Remove top cover. 6. Place battery in battery compartment. 7. Attach red lead to positive side of battery. 8. Attach black lead to negative side of battery.
  • Page 69 Operation can be operated with AC power or internal battery. The battery will automatically charge whenever the scale is plugged into AC The charging current is regulated by a battery monitor so that the battery can not be overcharged. The DC-190 system is powered internally at a low power level whenever the scale is plugged into the AC line or the battery switch in the position.
  • Page 70 DC-190 CONSOLE MOUNTING MOUNTING PLATE PIN Procedure : Step Attach mounting plate to bottom of SX W A R N I N G with chrome screws provided. n o t turn u p s i d e Step 2 Place SX Platform on leveling feet. Note: The ( 2 ) Pins at the ends of the mounting plate should be pointing upward.
  • Page 71 6.10. Pole 1. Unplug Scale from power source. Remove platter. 3. Remove platter support screws and platter screws figure 1 S u p p o r t s W A R N I N G ! D o N o t S c a l e U p s i d e D o w n Place scale...
  • Page 72 There are two styles of STYLE 1 below uses a side access port with an inside mounting plate and the underside bracket along with a foot for leveling. STYLE 2 uses the underside bracket and leveling STYLE it is not necessary With to disassemble the figure 3...
  • Page 73 6.10. DC-190 Pole Mounting Instructions photo 2 Using (4) supplied with pole to mounting bracket as shown in photos 2 & 3. photo 3...
  • Page 74 Turn scale on side. Using (3) screws attach pole to bottom of base as shown in photo below. photo 4...
  • Page 75 Place on feet and adjust leveling foot of the pole as shown in photo When pole is re-assemble scale.
  • Page 76 Remove (6) chrome screws from plastic shroud port 15. Using (6) screws supplied attach console to the mounting plate of the pole. 16. Plug load cell cable into DC-190. Using (6) chrome screws from step 14 re-attach plastic shroud & port access cover.
  • Page 77 Shop Notes:...
  • Page 78 Shop Notes:...
  • Page 79 START START ALT. START MEMO PRINT ZERO SCALE TARE SCALE SCALE ONE SPACE THREE SCALE FOUR PLUS MINUS CODE BOARD DATA ENTRY PROCEDURE SCAN START CODE FIELD. 2. SCAN UP TO 16 CHARACTERS. SCAN ENTER BAR CODE.
  • Page 80 DIGI DC-190 Operating Instructions a Bar Code Counting On Second or Third Sampling Platform Clear Scale Platform After sample is made, Switch to Desired Scale -SCAN add parts to platform -SCAN Place Empty Container Onto Platform Total QUANTITY is displayed.
  • Page 81 t A , •DIG! SO OAK STREET Tele: 201-784-3400 NORWOOD NJ 07648 OPERATION QUICK GUIDE Sample & Count Sampling Procedure (To develop the Unit with Negative Press [REZERO] & [TARE] keys to set up the 2. Press [CLEAR] key to clear unit w e i g h t Place full container onto scale platform;...
  • Page 82 QUICK GUIDE (operation mode) OPERATION PROCEDURE Tare out an empty Place an empty container on the press [TARE] key Enter a known tare Enter the tare weight as it would appear in the window, press (TARE] Change to gross weight display Press [NET/GROSS] key Change back to net Press...

This manual is also suitable for:

Dc-190Pc-192dDc-192

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