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Digi DC-150 Operation Manual

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OPERATION MANUAL
Model : DC-150
Edition
Month
Year
3rd
August
1996
TERAOKA SEIKO CO., LTD.
13-12 Kugahara 5-chome, Ohta-ku
Tokyo 146 Japan
TEL: +81-3-3752-2131
FAX: +81-3-3752-2801

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  • Page 1 All manuals and user guides at all-guides.com OPERATION MANUAL Model : DC-150 Edition Month Year August 1996 TERAOKA SEIKO CO., LTD. 13-12 Kugahara 5-chome, Ohta-ku Tokyo 146 Japan TEL: +81-3-3752-2131 FAX: +81-3-3752-2801...
  • Page 2 All manuals and user guides at all-guides.com 1. SET UP...

  • Page 3: Table Of Contents

    All manuals and user guides at all-guides.com 1.2 OVERALL VIEW ------------------------------------------------5 1.2a Name Of Each Parts------------------------------------------------------------- 5 1.2b Display & Keys -------------------------------------------------------------------- 6 1.3 LABEL FORMAT AND LABEL SET UP --------------- 10 1.3a Specification of Labels and Receipt --------------------------------------- 10 1.3b Standard Print Formats ------------------------------------------------------- 10 1.3c How to set paper --------------------------------------------------------------- 11 1.4 OPERATION FLOW CHART ----------------------------- 12...
  • Page 4 All manuals and user guides at all-guides.com 1.1 Specifications 1 MODEL VARIATION Model Built-in scale I/F for External Optional I/F for Scale peripherals #1 #2 DC-151S-64KB 500g,1kg, 2.5kg, 5kg DC-151S DC-151S-518KB 10kg, 25kg, 50kg DC-153SI-64KB (1lb, 2.5lb, 5lb, 10lb DC-153SI DC-153SI-518KB 25lb, 50lb 100lb) DC-152D-64KB...
  • Page 5 All manuals and user guides at all-guides.com 4 INTERFACE * INTERFACES FOR PERIPHERALS INTERFACE PURPOSE REMARKS RS-232C-1(8PIN) MODEM, FL-1 STANDARD TTL SERIAL I/F (8PIN) or RS-232C-2 (8PIN) BAR-CODE SCANNER TTL OUTPUT (8PIN) or RS-422 (8PIN) SET POINT OUTPUT OPTION KEY BOARD I/F IBM-AT COMPATIBLE KEYBOARD * EXTERNAL SCALE INTERFACES...

  • Page 6: Overall View

    All manuals and user guides at all-guides.com 1.2 Overall View 1.2a Name Of Each Parts 1. MAIN SWITCH 7. PORT PANEL A. MODEM /FL-1 2. SCALE 1 B. SET POINT OUTPUT 3. SCALE 2 C. PEN /REWAIND SCANNER 4. DISPLAY WINDOW D.

  • Page 7: Display & Keys

    All manuals and user guides at all-guides.com 1.2b Display & Keys INDICATORS INDICATORS MEANINGS ZERO Weight is zero STABLE Weight is stable Presence of a tare weight Scale weighing in kg base. (available in lb. version only) SCALE 1~3 Scale is in use INSUFF Sample size is too small to calculate RECOMP.
  • Page 8 All manuals and user guides at all-guides.com FUNCTION OF KEYS NUMERIC KEYS Key numerical values into the system. • DECIMAL POINT I N/OUT Enter decimal point when entering data Toggle between receiving, shipping, Non-add operation together with [SHIT DOWN] key in operation mode. CLEAR CLEAR Clear keyed-in data from display.
  • Page 9 All manuals and user guides at all-guides.com UNIT WEIGHT Enter weight per 1000 count of pieces. UNIT WEIG HT Toggle the data files to program or access. → Move the triangle cursor to Left. SCALE SCALE Toggle between the scales, if the system is with pural scales. PLUS Weight data addition and print out.
  • Page 10 All manuals and user guides at all-guides.com SPACE SPACE Enter SPACE in alphabetical data entry. Toggle the display between pound (lb) and kirogram (kg). This function is available lb/kg in LB version. Print TEST LABEL (ITEM LABEL) in programming FREE FORMAT SHIFT DOWN Change the key functions to the lower line of Alphabet keys.

  • Page 11: Label Format And Label Set Up

    42mm or 66 mm 1.3b Standard Print Formats DC-150 has 7 standard label formats and the memory area for 2 free label formats. The format can be selected in PRINT SPEC in maintenance mode. Also, 3 types of labels can be printed by the following applications in operation mode.

  • Page 12: How To Set Paper

    All manuals and user guides at all-guides.com 1.3c How to set paper 1. Remove front panel of printer. 2. Open thermal head by pulling down the lever. 3. Open the side panel in right side of printer block. 4. Slide out label cassette from the main unit. 5.

  • Page 13: Operation Flow Chart

    All manuals and user guides at all-guides.com 1.4 Operation Flow Chart OPERATION MODE Receiving Operation (Manual / Auto Job Operation) Shipping Operation (Manual / Auto Job Operation) Non-add Operation (Manual / Auto Job Operation) PROGRAM MODE I.D. Code Setting Date / Time Setting Set Point Setting Title Contents Setting (No.1 ~ No.16) Preprinting Setting (No.1 ~ No..3)
  • Page 14 All manuals and user guides at all-guides.com 2. PROGRAM MODE...
  • Page 15 All manuals and user guides at all-guides.com 2.1 GENERAL INFORMATION -------------------------------- 17 2.1a How To Enter Program Mode ----------------------------------------------- 17 2.1b Data Files and Function List ------------------------------------------------- 18 2.1c Key Function In Program Mode -------------------------------------------- 19 2.2 I.D. CODE SETTING ---------------------------------------- 20 2.2a Item data in I.D.
  • Page 16 All manuals and user guides at all-guides.com 2.7 COPYING STANDARD FORMAT------------------------ 42 2.8 FREE FORMAT SETTING --------------------------------- 43 2.8a Label Size ------------------------------------------------------------------------ 43 2.8b Programmable Item Data for Each Type of Label---------------------- 44 2.8c Data Type ------------------------------------------------------------------------ 45 2.8d Printing Position---------------------------------------------------------------- 46 2.8e Label Angle And Bar-Code Angle ----------------------------------------- 47 2.8f Character Size and Magnifications ---------------------------------------- 47 (Height of Bar-code) ------------------------------------------------------------------ 47...
  • Page 17 All manuals and user guides at all-guides.com 2.9h Function Key--------------------------------------------------------------------- 59 2.8i Programming Operation ------------------------------------------------------- 59 2.9j Program Procedure ------------------------------------------------------------- 61 2.10 SHELF LOCATION LIMIT SETTING ------------------ 63 2.10a Genral Explanation for SHELF LOCATION No.----------------------- 63 2.10b Shelf Location Limit ---------------------------------------------------------- 64 2.10c Programming Operation----------------------------------------------------- 64 2.11 ADDRESS CONTENTS SETTING --------------------- 65 2.11a Programming Operation----------------------------------------------------- 65...

  • Page 18: General Information

    All manuals and user guides at all-guides.com 2.1 General Information 2.1a How To Enter Program Mode When powered on, the scale always gets into Operation Mode. WEIGHT UNIT WEIGHT QUANTITY 0 . 0 0 ∇ ∇ ∇ ∇ ∇ • • • • • • • • • • • • • • • • • • • • ZERO RECO IN OUT 1...

  • Page 19: Data Files And Function List

    All manuals and user guides at all-guides.com 2.1b Data Files and Function List The main data listed below is programmed in Program Mode. Chapter # Data File Remarks I.D. Code File Programming ID code data in Memory Date / Time Setting the internal clock.

  • Page 20: Key Function In Program Mode

    All manuals and user guides at all-guides.com 2.1c Key Function In Program Mode [MODE] Key To return to the initial screen of each modes without saving programmed data. [AUTO/MANUAL] key To return to the previous screen in programming. [ENTER] key To enter the next screen in each file.

  • Page 21: Code Setting

    All manuals and user guides at all-guides.com 2.2 I.D. Code Setting 2.2a Item data in I.D. Code ID code is used as the recognize code in calling part item in OPR mode and in various reports. ID code allows to store item data in memory though program mode. The following data can be programmed.

  • Page 22: The Maximum Length Of Data

    All manuals and user guides at all-guides.com 2.2b The maximum length of data The maximum length of data will vary with each line of data from one digit to 32 digits. Item Data Max. Length Available character I.D. Code 16 digits Alpha-Numeric Data / Period Unit Weight 5 Digits...

  • Page 23: Programming I. D. Code

    All manuals and user guides at all-guides.com 2.2c Programming I. D. Code. 1. Select ID code file in Program Mode and ENTER ID CODE depress [ENTER] key..... Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.
  • Page 24 All manuals and user guides at all-guides.com Shelf Location no. entry 8. Enter location number. 0115071E Ex.) 01-15-07-1-E ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 9.
  • Page 25 All manuals and user guides at all-guides.com Set Point entry 14. Depress [SHIFT DOWN] key then [F S.P= ∇ ∇ ∇ ∇ ∇ ∇ ∇ ] key within 3 seconds. *1 SETPOINT Ex.) Set Point 1=200 Set Point 2=250 ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 15.
  • Page 26 All manuals and user guides at all-guides.com Auto Job No. Entry 21. Enter Scale No. Ex.) Auto Job No. 1 for Receiving Operation ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 22.
  • Page 27 All manuals and user guides at all-guides.com Unit Weight Entry DIGITAL ENTRY 25. Enter Unit Weight Value with numeric 3.756 keys Ex.) 3.756kg/1000pcs..... Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 26.
  • Page 28 All manuals and user guides at all-guides.com 29’) Add more pieces 1 to 3 times as many as * 0.0835 0.9970 ∇ ∇ ∇ the first sample. *1 ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 30’) Press [PIECES] key.

  • Page 29: Delete Programmed Id Code And Item Data

    All manuals and user guides at all-guides.com 2.2d Delete Programmed ID code and Item Data Delete ID code 1. Select ID code file in Program Mode and ENTER ID CODE depress [ENTER] key..... Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.
  • Page 30 All manuals and user guides at all-guides.com 3. Depress [CODE] key. * 1 A B C - 1 0 0 # 1 2 5 ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 4.

  • Page 31: Date/Time Setting

    All manuals and user guides at all-guides.com 2.3 Date/Time Setting The built-in clock automatically up-dates date/time once they are set. The present date and time are printed on labels and reports. Date (Month / Day / Year ) ----- 2 digits for each part Time -------------------------------- 4 digits The date format can be selected in Specification Setting.

  • Page 32: Set Point Output Setting

    All manuals and user guides at all-guides.com 2.4 Set Point Output Setting 2 target values can be programmed for all items being weighed or counted in this file. Beep sounds let operator know when the counting weight value is equal to ( or over) the target value, so that operator can check the external or lack of its approach.
  • Page 33 All manuals and user guides at all-guides.com 3. Press [ENTER] key. S.P= ∇ ∇ ∇ ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 4.

  • Page 34: Title Contents Setting

    All manuals and user guides at all-guides.com 2.5 Title Contents Setting The title contents is the text data (the fixed data) on label format, such as “Tare”, “QTY” as the following table. Because the tile contents are the common with all the formats (standard formats and Free formats), if the defult contents is changed, the text contents in standard formats are changed, too.

  • Page 35: Programming Title Contents

    All manuals and user guides at all-guides.com 2.5b Programming Title Contents 1. Enter Program Mode. PRG : C O D E ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 2.

  • Page 36: Delete Title Contents Data

    All manuals and user guides at all-guides.com 2.5c Delete Title Contents Data 1. Select Title Contents with [ Unit Weight →] PRG : T I T L E C O N T E N T S key three times..... Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 2.

  • Page 37: Pre-Print Data Setting

    All manuals and user guides at all-guides.com 2.6 Pre-print Data Setting The item data cannot be print on the bottom 10mm of the label for peeling the label off smoothly. In the area, the fixed (pre-printing) data, such as vendor name or company motto, can be printed.
  • Page 38 All manuals and user guides at all-guides.com 2.6a Programming Pre-print Contents 1. Enter Program Mode. PRG : C O D E ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 2.
  • Page 39 All manuals and user guides at all-guides.com 2.6b Delete Pre-Print Contents Data 1. Select Pre-Print Contents with [ Unit Weight PRG : P R E . P R I N T E D C O N T →] key Four times. .

  • Page 40: Print Position & Character Size Of Pre-Print Data

    All manuals and user guides at all-guides.com 2.6c Print Position & Character Size of Pre-Print Data PRINT POSITION Printing position of preprinting data is decided with X and Y value. The X and Y value is the interval from the fundamental point (X=0, Y=0) to where to print data. The both values are graduated by unit “DOT”.
  • Page 41 All manuals and user guides at all-guides.com 2.6d Programming Print Position & Character Size of Pre-Print Data 1. Enter Program Mode. PRG : C O D E ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 2.
  • Page 42 All manuals and user guides at all-guides.com 8. Enter X value and depress[UNIT WEIGHT C2= X. 2 / Y. S.0 / M.0 →] key to move cursor to reight. ∇∇∇∇ Ex.) X=2 ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 ∇= Lits Cursor 9.
  • Page 43 All manuals and user guides at all-guides.com 2.7 Copying Standard Format If what label format you need to make is a similar to a standard format, you can make a new format easily by copying the standard format then arranging print data. When you select the standard format to be copied to, refer to the list of standard format in APPENDEX I.

  • Page 44: Free Format Setting

    All manuals and user guides at all-guides.com 2.8 Free Format Setting DC-150 has 7 types of standard format, so that the suit label format for the system can be used. Moreover, in the case that any types of standard format is not suit for what required, “FREE FORMAT”...

  • Page 45: Programmable Item Data For Each Type Of Label

    All manuals and user guides at all-guides.com 2.8b Programmable Item Data for Each Type of Label This chart shows which data fields are printed on the three (3) standard types of labels. ITEM DATA ITEM LABEL TOTAL LABEL GROSS DATA TYPE LABEL ID CODE TYPE 1...

  • Page 46: Data Type

    All manuals and user guides at all-guides.com - Continued - ITEM DATA ITEM LABEL TOTAL LABEL GROSS DATA BASE LABEL TITLE CONTENTS #9 ~11 TYPE 1 TITLE CONTENTS #12 TYPE 1 TITLE CONTENTS #13 ~16 TYPE 1 GROSS WEIGHT (GROSS) TYPE 1 GROSS UNIT (GROSS) TYPE 1...

  • Page 47: Printing Position

    All manuals and user guides at all-guides.com 2.8d Printing Position Printing position of item data is decided with X and Y value. The X and Y value is the interval from the fundamental point (X=0, Y=0) to print preprinting data. The both values are graduated by one dot unit.

  • Page 48: Label Angle And Bar-Code Angle

    All manuals and user guides at all-guides.com 2.8e Label Angle And Bar-Code Angle All item data except bar-codes can be printed in 4 different angles by changing label angle. The printing position of item data differ among the different angles as the following.

  • Page 49: Programming Screen

    All manuals and user guides at all-guides.com 2.8g Programming Screen Programming screen for data type 1 C1 = X. 0. / Y. 0. / S. 0 / M. 0 * Printing position (X value, horizontal) Numeric key entry * Printing position (Y value, vertical) Numeric key entry * Character size Selection from S.0 ~ S.5 with [+],[-] keys...

  • Page 50: Function Key

    All manuals and user guides at all-guides.com Programming screen for data type 3 C1 = X. 0. / Y. 0. / H. 4 / A. 3 * Printing position (X value, horizontal) Numeric key entry * Printing position (Y value, vertical) Numeric key entry * Height of bar-code Selection (H.0~H.4) with [+],[-] keys...

  • Page 51: Programming Operation

    All manuals and user guides at all-guides.com 2.8i Programming Operation 1. Enter Program Mode. PRG : C O D E ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 2.
  • Page 52 All manuals and user guides at all-guides.com 8. Depress [ENTER] key. FM2 = ID CODE (Ready for setting the print positions for Item data) ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 9.
  • Page 53 All manuals and user guides at all-guides.com Start for A. ITEM DATA SETTING ( DATA TYPE 1) 1. Select Print Item. FM2 = ID CODE Ex.) ID code ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 2.
  • Page 54 All manuals and user guides at all-guides.com Repaet for B. ITEM DATA SETTING ( DATA TYPE 2) 1. Select Print Item. FM2 = PART NO Ex.) Part No..... Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 2.
  • Page 55 All manuals and user guides at all-guides.com - Continue- Item data setting (data type 2) 9. Press [+] or [-] key for M value entry and P.N.O.= L.1 / D. 8 / Y. 123/ M.0 ♦ press [U.W.→] key to move the cursor. Ex.) M=0 .
  • Page 56 All manuals and user guides at all-guides.com Repaet for C. ITEM DATA SETTING ( DATA TYPE 3) 1. Select Item Data. FM2 = BAR CODE (ID) Ex.) Bar-code (ID) ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 2.

  • Page 57: Programming Procedure

    All manuals and user guides at all-guides.com 2.8 j Programming Procedure A. List up the print data. B. Set up the label size in maintenance mode. C. Copy the standard format in “copy of format” in program mode. D. Change the format in “Free Format Program” in program mode. A.
  • Page 58 All manuals and user guides at all-guides.com B. THE LIST OF LABEL FORMAT TO CHANGE DATA ACTION Digits no. Y position Ssiz Msiz position 0 ⇒ 0 162 ⇒ 0 ID CODE DELETE 0 ⇒ 0 210 ⇒ 0 P. NO. DELETE (L1) 0 ⇒...

  • Page 59: Shelf Location Label Setting

    2.9 Shelf Location Label Setting To konw the location of stock, each item code can be assigned shelf location number. DC-150 can print the shelf location label for each item code in CHECK MODE to put on the shelves where the stock is stored.

  • Page 60: Printing Position

    All manuals and user guides at all-guides.com 2.9d Printing Position The printing position of item data on shelf location label is the same as on free format. (Ref. to 2.8d Printing Postion in Free Format Setting.) 2.9e Label Angle And Bar-Code Angle Shelf location label and bar-code can be printed in 4 different angles in the same as free format.
  • Page 61 All manuals and user guides at all-guides.com 3. Depress [ENTER] key. S.L = PRINT ANGLE ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 4.

  • Page 62: Program Procedure

    All manuals and user guides at all-guides.com 2.9j Program Procedure A. List up what print data would be required for shelf location label. Then, decide the layout of the label roughly. B. Set up the label size in maintenance mode. C.
  • Page 63 All manuals and user guides at all-guides.com C. SET UP LABEL SIZE Set “64mm x120mm” on address 34 (size of label format) in PRINT SPEC in MAINTENANCE MODE. Refer to 3.3 METHOD OF PROGRAM. D. SET ITEM DATA Change the print data of label format data. Refer to 2.8 Free Format Setting. E-1 Set angle of label format 270 degree E-2 Set the data for ID code.

  • Page 64: Shelf Location Limit Setting

    2.10 Shelf Location Limit Setting 2.10a Genral Explanation for SHELF LOCATION No. The shelf location number for each item can be programmed into DC-150 and can be printed on tages for each shelf location. (Refer to 2.2 ID code setting.) The location of parts can be discriminated by 8 digits.

  • Page 65: Shelf Location Limit

    All manuals and user guides at all-guides.com 2.10b Shelf Location Limit The maximum available character or number for each digit of shelf location number can be set, according to your definition and the stock room. By setting up the maximum limit of each digits which are composed of shelf location number, when you miss-set the shelf location data which dose not exsit in your definition, the erroe buzzer notice the miss-entry and the incalid data cannot be entered in the momoey of ID data.

  • Page 66: Address Contents Setting

    All manuals and user guides at all-guides.com 2.11 Address Contents Setting Address data can be printed on a label which have printing area for address contents. The data can be called in Operation Mode from the different data base from ID coode. Address Contents can be programmed up to 10 (files) patterns.
  • Page 67 All manuals and user guides at all-guides.com 7. Enter the data. 3.1= Ex.) 13-12 Kugahara 5-Chome Ohta-ku ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 8.

  • Page 68: Delete Pre-Print Contents Data

    All manuals and user guides at all-guides.com 2.6b Delete Pre-Print Contents Data 1. Enter Program Mode and select Address PRG : ADDRESS CONTENTS Contents..... Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 2.
  • Page 69 All manuals and user guides at all-guides.com 3. MAINTENANCE MODE...
  • Page 70 All manuals and user guides at all-guides.com 3.1 GENERAL INFORMATION -------------------------------- 71 3.1a How To Enter Maintenance Mode------------------------------------------ 71 3.1b Key Function In Maintenance Mode --------------------------------------- 72 3.2 METHOD PROGRAM -------------------------------------- 73 3.2a Programming Screen for Specification Setting-------------------------- 73 3.2b Programming SPECs---------------------------------------------------------- 73 3.3 MEMORY DELETE------------------------------------------ 92 3.3a Deleting Memory File ---------------------------------------------------------- 93 3.4 PRINT ADJUSTMENT-------------------------------------- 94...
  • Page 71 All manuals and user guides at all-guides.com 3.7 MODEM COMMUNICATION --------------------------- 103 3.7a Data Transmission Procedure (Access Side) --------------------------103 3.7b Data Transmission Procedure (Awaiting Side)-------------------------106 3.8 SPEC LIST PRINTING ----------------------------------- 107...

  • Page 72: General Information

    All manuals and user guides at all-guides.com 3.1 General Information 3.1a How To Enter Maintenance Mode When powered on, the scale always gets into Operation Mode. WEIGHT UNIT WEIGHT QUANTITY 0 . 0 0 ∇ ∇ ∇ ∇ ∇ • • • • • • • • • • • • • • • • • • • • ZERO RECO IN OUT 1...

  • Page 73: Key Function In Maintenance Mode

    All manuals and user guides at all-guides.com 3.1b Key Function In Maintenance Mode [MODE] Key To return to the initial screen of each modes without saving programmed data. [AUTO/MANUAL] key To return to the previous screen in programming. [ENTER] key To enter the next screen in each file.

  • Page 74: Method Program

    All manuals and user guides at all-guides.com 3.2 Method Program You can set up the various specifications of scale. By the functions of the SPECs, these are divided into 4 groups, DISPLAY, REPORT, PRINT, OUTSIDE APPARATUS, and OTHERS. 3.2a Programming Screen for Specification Setting 00 : ITEM / PART NO.
  • Page 75 All manuals and user guides at all-guides.com 3. Select a group of the SPECs by pressing MTP= REPORT [TARE←] or [UNIT WEIGHT→] keys..... Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 4.
  • Page 76 All manuals and user guides at all-guides.com DISPLAY SPECS SPEC 00: Cancellation of Sub Total Display (This SPEC actives only when SPEC 22 of PRINT is set to “NO”) AUTO: Auto Cancellation Manual Cancellation MANUAL: REPORT SPECS SPEC 00: Print Items in Item Report ALL: All Items Selected Items...
  • Page 77 All manuals and user guides at all-guides.com SPEC 06: Print Threshold on Item Report (This SPEC actives only when SPEC 00 of REPORT SPEC is set to “SELECT”) Allow Inhibit SPEC 07: Print Out-Count (shipping) on Item Report (This SPEC actives only when SPEC 00 of REPORT SPEC is set to “SELECT”) Allow Inhibit SPEC 08:...
  • Page 78 All manuals and user guides at all-guides.com SPEC 14: Print Auto Job No. for Non-add operation on Item Report (This SPEC actives only when SPEC 00 of REPORT SPEC is set to “SELECT”) Allow Inhibit SPEC 15: Print Items in Today’s Movement Report ALL: All Items Selected Items...
  • Page 79 All manuals and user guides at all-guides.com SPEC 22: Print Out-Count (shipping) on Today’s Movement Report (This SPEC actives only when SPEC 00 of REPORT SPEC is set to “SELECT”) Allow Inhibit SPEC 23: Print In-Count (Receiving) on Today’s Movement Report (This SPEC actives only when SPEC 15 of REPORT SPEC is set to “SELECT”) Allow Inhibit...
  • Page 80 All manuals and user guides at all-guides.com SPEC 30: Print Items in Threshold Report ALL: All Items SELECT: Selected Items SPEC 31: Print Parts No. on Threshold Report (This SPEC actives only when SPEC 30 of REPORT SPEC is set to “SELECT”) Allow Inhibit SPEC 32:...
  • Page 81 All manuals and user guides at all-guides.com SPEC 38: Print In-Count (Receiving) on Threshold Report (This SPEC actives only when SPEC 30 of REPORT SPEC is set to “SELECT”) Allow Inhibit SPEC 39: Print Tare Weight on Threshold Report (This SPEC actives only when SPEC 30 of REPORT SPEC is set to “SELECT”) Allow Inhibit SPEC 40:...
  • Page 82 All manuals and user guides at all-guides.com PRINT SPECS SPEC 00: Print Bar-code of ID code Allow Inhibit SPEC 01: The first digit of ID code data on bar-code 0L ~ 16 L 0 L ~ 16L SPEC 02: The last digit of ID code data on bar-code 0L ~ 16 L 0L ~ 16L SPEC 03:...
  • Page 83 All manuals and user guides at all-guides.com SPEC 09: The first digit of Lot No. data on bar-code 0L ~ 16L 0L ~ 16L SPEC 10: The last digit of Lot No. data on bar-code 0L ~ 16L 0L ~ 16L SPEC 11: Print Human readable number under bar-code (Lot No.) Allow...
  • Page 84 All manuals and user guides at all-guides.com SPEC 17: Print Human Readable number under bar-code (Tare Weight) Allow Inhibit SPEC 18: Print bar-code of gross weight Allow Inhibit SPEC 19: Print Human Readable number under bar-code (gross weight) Allow Inhibit SPEC 20: Print bar-code of net weight Allow...
  • Page 85 All manuals and user guides at all-guides.com SPEC 24: Print Pre-print data Allow Inhibit SPEC 25: Print quantity symbol PCS: NONE: No Print SPEC 26: Print “/” for weight when weight is 0. Allow Inhibit SPEC 27: Width of receipt paper 66MM: 66mm 40mm...
  • Page 86 All manuals and user guides at all-guides.com No.1 No.1 No.2 No.2 SPEC 33: Standard Format No. No.1 ~ No.7 No.1 ~ No.7 SPEC 34: Label Size of Free Format 40 x 28, 40 x 46, 40 x 62.5, 40 x 77.5, 40 x 92, 64 x 40, 64 x 55, 64 x 77.5, 64 x 92, 64 x 120 SPEC 35: Type of bar-code...
  • Page 87 All manuals and user guides at all-guides.com OUTSIDE APPARATUS SPECS SCANNER SPEC 00: Scanner Connection CONNECT Connected Not Connected SPEC 01: Type of Scanner Wand Type WAND: PEN: Pen Type SPEC 02: Communication level (Interface) for scanner connection TTL: TTL Serial 232C: RS-232C SPEC 03:...
  • Page 88 All manuals and user guides at all-guides.com Allow Inhibit FORCE BALANCE SPEC SPEC 00: DATA INPUT FROM F/B I.COUNT Internal Count Weight data WEIGHT SPEC 01: Bit Length (F/B) 7 bit 8 bit SPEC 02: Parity bit (F/B) None NONE: ODD: NONE: None...
  • Page 89 All manuals and user guides at all-guides.com RS-232C SPEC SPEC 00: Bit Length (RS232) 7 bit 8 bit SPEC 01: Parity bit (RS-232) NONE: None ODD: Even EVEN: SPEC 02: Communication Speed (RS-232) 1200 BPS 1200: 2400 BPS 2400: 4800: 4800 BPS 9600: 9600 BPS...
  • Page 90 All manuals and user guides at all-guides.com MODEM SPEC SPEC 00: Connection of MODEM Not connected NOT: CONNECT: Connected SPEC 01: Dial type of telephone Pulse dial PULSE: Tone dial TONE: OTHER SPEC SPEC 00: Read Header data on bar-code Allow Inhibit SPEC 01:...
  • Page 91 All manuals and user guides at all-guides.com OTHER SPECS SPEC 00: Set Point Function NONE: Inhibit In all items In ID Items E-CODE N-CODE In Non-ID Items SPEC 01: Type of Set point function RESULT%: Quantity & % RES.MIN&MAX: Minimum Quantity & Maximum Quantity WEIGHT%: Weight &...
  • Page 92 All manuals and user guides at all-guides.com SPEC 08: Prohibit to enter CHECK Mode. Allow Inhibit SPEC 09: Prohibit to enter PROGRAM Mode. Allow Inhibit SPEC 10: Prohibit to enter MAINTENANCE Mode. Allow Inhibit SPEC 11: Warn when operation will result in an inventory less than threshold level. Allow Inhibit SPEC 12:...

  • Page 93: Memory Delete

    All manuals and user guides at all-guides.com 3.3 Memory Delete The deletion of the programmed data can be executed by each file collectively. All or a part of file to delete can be selected as showing in the following table. INDEX MEMORY FILES TO DELETE ALL ITEM FILE...

  • Page 94: Deleting Memory File

    All manuals and user guides at all-guides.com 3.3a Deleting Memory File 1. Select Memory Delete Mode in Maintenance MEN: MEMORY DELETE Mode by depressing [TARE←] or [U.W→] keys..... Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.

  • Page 95: Print Adjustment

    All manuals and user guides at all-guides.com 3.4 Print Adjustment These options in this mode may control print performance. In most cases, these values will not be needed to be changed at customer side. Print performance can be controlled by setting Feed Value, Level of Detection, and Print Contrast.

  • Page 96: Detection Level Programming

    All manuals and user guides at all-guides.com pressing [ENTER] key..... Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 4.

  • Page 97: Print Contrast Program

    All manuals and user guides at all-guides.com 2. Depress [ENTER] key. ADJ = FEED VALUE ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 3.
  • Page 98 All manuals and user guides at all-guides.com [ - ] key is used for the decrement of Contrast Value. (Max = -127) [→ (feed )] key is used for feeding label to check the proper value. Programming Detection Level 1. Select Print Adjustment Mode in MEN: PRINT ADJUSTMENT Maintenance Mode by depressing [TARE←] .
  • Page 99 All manuals and user guides at all-guides.com...

  • Page 100: Auto Job Operation Program

    All manuals and user guides at all-guides.com 3.5 Auto Job Operation Program This function is to show operator the next task in counting operation. Operator can complete the counting operation along with display indication with this function. The remarkable merits of this function are; •...

  • Page 101: Programming Screen For Task Order

    All manuals and user guides at all-guides.com 3.5c Programming Screen for Task Order 1. OV = A B C D F H J ∇ • • • • • • • • • • • • • • • • • • • • Auto Job Operation No.
  • Page 102 All manuals and user guides at all-guides.com ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 6.

  • Page 103: Communication

    All manuals and user guides at all-guides.com 3.6 FL-1 Communication FL-1 is FD loader manufactured by Teraoka. With connecting to FL-1, the data of DC- 150 can be back up onto Floppy Disk. The following data file can be loaded, saved, and verified in this mode.

  • Page 104: Modem Communication

    This function is to transmit the programmed data in long distance via Modem. The following data file can be download or up-load between two machines. One machine should be set as awaiting side and the other should be set as access side. DC-150 MODEM MODEM...
  • Page 105 All manuals and user guides at all-guides.com Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 5. Depress [ENTER] key. MAN : MODEM (SEND) ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 6.
  • Page 106 All manuals and user guides at all-guides.com Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 NOTE) The data on addressee side is to be overwritten on the existing data.

  • Page 107: Data Transmission Procedure (Awaiting Side)

    All manuals and user guides at all-guides.com 3.7b Data Transmission Procedure (Awaiting Side) 1. Select Data Transmission Mode in MEN: MODEM COMM. Maintenance Mode by depressing [TARE←] ....or [U.W→] keys.

  • Page 108: Spec List Printing

    All manuals and user guides at all-guides.com 3.8 Spec List Printing The list of SPEC can be printed on a receipt paper in this mode. 1. Change to Maintenance mode by depressing [MODE] key. MAINTENANCE MODE ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.
  • Page 109 All manuals and user guides at all-guides.com 4. CHECK MODE...
  • Page 110 All manuals and user guides at all-guides.com 4.1 GENERAL INFORMATION ------------------------------ 108 4.1a How To Enter Check Mode -----------------------------------------------108 4.1b Key Function In Check Mode -------------------------------------------109 4.2 MEMORY CONTENTS ----------------------------------- 110 4.2a All Item Report ----------------------------------------------------------------110 4.2b One Item Report--------------------------------------------------------------111 4.2c Group Report------------------------------------------------------------------112 4.3 INVENTORY REPORT ------------------------------------ 113 4.3a In / Out Reprt -----------------------------------------------------------------113...

  • Page 111: General Information

    All manuals and user guides at all-guides.com 4.1 General Information 4.1a How To Enter Check Mode When powered on, the scale always gets into Operation Mode. WEIGHT UNIT WEIGHT QUANTITY 0 . 0 0 ∇ ∇ ∇ ∇ ∇ • • • • • • • • • • • • • • • • • • • • ZERO RECO IN OUT 1...

  • Page 112: Key Function In Check Mode

    All manuals and user guides at all-guides.com 4.1b Key Function In Check Mode [MODE] Key To return to the initial screen of each modes without saving programmed data. [AUTO/MANUAL] key To return to the previous screen in programming. [ENTER] key To enter the next screen in each file.

  • Page 113: Memory Contents

    All manuals and user guides at all-guides.com 4.2 Memory Contents The Item data on memory can be printed on a receipt. All item, One Item, and Group Item Report can be printed in this mode. ALL ITEM REPORT ... Data of All programmed item in I.D. file ONE ITEM REPORT ...
  • Page 114 All manuals and user guides at all-guides.com 4.2b One Item Report 1. Select item Report Mode in Check Mode by CHK : MEMORY CONTENTS depressing [←TARE] or [U.W.→] key..... Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.

  • Page 115: Group Report

    All manuals and user guides at all-guides.com 4.2c Group Report By eterning the common digits of item codes and the length of item data with filling question mark, item data are grouped. The grouped item data are printed in a group report in this mode.

  • Page 116: Inventory Report

    All manuals and user guides at all-guides.com 4.3 INVENTORY REPORT This function is to print two kind of Inventory transaction report for analysis and checking the stock status against thrshold. The reports which can be printed in this mode are; In / Out Movement Report All items which are shipped or received in a term are searched and printed in IN/OUT Movement Report.
  • Page 117 All manuals and user guides at all-guides.com 4.3b Threshold Reprt 1. Select Inventory Report in Check Mode by CHK : INVENTORY depressing [←TARE] or [U.W.→] key..... Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.

  • Page 118: Shelf Location Label Print

    All manuals and user guides at all-guides.com 4.4 SHELF LOCATION LABEL PRINT This function to print Shelf Location Label which will be used as a tag. 1. Select Stock Location in Check Mode by CHK : STOCK LOCATION depressing [←TARE] or [U.W.→] key. .
  • Page 119 All manuals and user guides at all-guides.com 5. OPERATION MODE...
  • Page 120 All manuals and user guides at all-guides.com 5.1 Key Function In Operation Mode......118 4.2 Unit Weight Entry ..........119 4.2a Unit Weight Entry by sampling ................. 119 4.2 b Unit Weight Entry by numeric keys ..............120 4.3 Tare Weight Entry ..........121 4.3 b One Touch Tare Entry..................

  • Page 121: Key Function In Operation Mode

    : Print single or total accumulation. ENTER Key : Clear keyed in data. CLEAR Key : Enter the decimal point. DECIMAL Key DC-150 Indicator Lamps : Zero point is set : An accumulated total is in memory. ZERO Lamp MEMORY Lamp : Weight is stable.

  • Page 122: Unit Weight Entry

    All manuals and user guides at all-guides.com 4.2 Unit Weight Entry 4.2a Unit Weight Entry by sampling 1. Place sample pieces on scale. 0.0150 ∇ ∇ ∇ ∇ Ex.) 0.015kg ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.

  • Page 123: Unit Weight Entry By Numeric Keys

    All manuals and user guides at all-guides.com 4.2 b Unit Weight Entry by numeric keys 1. Stand-by Status 0.0000 ∇ ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.

  • Page 124: Tare Weight Entry

    All manuals and user guides at all-guides.com 4.3 Tare Weight Entry 4.3 b One Touch Tare Entry 1. Stand-by Status 0.0000 ∇ ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.

  • Page 125: Part No. Entry

    All manuals and user guides at all-guides.com 4.4 Part No. Entry 1. Stand-by Status 0.0000 ∇ ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.

  • Page 126: Sequence No. Entry

    All manuals and user guides at all-guides.com 4.6 Sequence No. Entry 1. Stand-by Status 0.0000 ∇ ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.

  • Page 127: Parts Counting Operation

    All manuals and user guides at all-guides.com 4.8 Parts Counting Operation 4.8a Single Transaction 1. After entering unit weight by any method. 0.0000 0.1233 ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.

  • Page 128: Maltipule Transaction

    All manuals and user guides at all-guides.com 4.8b Maltipule Transaction 1. After entering unit weight by any method. 0.0000 0.1233 ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.

  • Page 129: Continuous Label Print

    All manuals and user guides at all-guides.com 4.9 Continuous Label Print 1. After entering unit weight by any method. 0.0000 0.1233 ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.

  • Page 130: Adress Data Entry

    All manuals and user guides at all-guides.com 4.10 Adress Data Entry 1. Stand-by Status 0.0000 ∇ ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.

  • Page 131: Auto Job Operation Mode

    All manuals and user guides at all-guides.com 4.12 Auto Job Operation Mode This mode is to show operator the next task in counting operation. Operator can complete the counting operation by using only [ENTER] key. Operation process can be programmed up to 5 patterns. And, a pattern can be assigned to each of shipping, receiving, non-add operations of each ID code.
  • Page 132 All manuals and user guides at all-guides.com 8. Place parts on platter. 0.0240 0.1230 ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 9.
  • Page 133 All manuals and user guides at all-guides.com Appendix...
  • Page 134 All manuals and user guides at all-guides.com APPENDIX I STANDARD FORMAT NO. 1 (64mm x 40mm PRINT ANGLE= 0) DATA ID CODE WEIGHT WEIGHT UNIT “/” MARK UNIT WEIGHT UNIT WEIGHT UNIT “-” MARK QUANTITY QTY UNIT DATE TIME TASK CONTENTS SUM TOTAL SUM COUNT TITLE 1...
  • Page 135 All manuals and user guides at all-guides.com STANDARD FORMAT NO. 2 (64mm x 55mm PRINT ANGLE =0) DATA ID CODE PART NO (L1) PART NA(L1) WEIGHT WEIGHT UNIT “/” MARK UNIT WEIGHT UNIT WEIGHT UNIT “-” MARK QUANTITY QTY UNIT DATE TIME TASK CONTENTS...
  • Page 136 All manuals and user guides at all-guides.com STANDARD FORMAT NO. 3 ( 64mm x 77.5mm PRINT ANGLE =0) DATA ID CODE PART NO (L1) PART NA(L1) LOT NO.(1L) WEIGHT WEIGHT UNIT “/” MARK UNIT WEIGHT UNIT WEIGHT UNIT “-” MARK QUANTITY QTY UNIT DATE...
  • Page 137 All manuals and user guides at all-guides.com STANDARD FORMAT NO. 4 (64mm x 120mm PRINT ANGLE = 270) DATA ID CODE PART NO (L1) PART NA(L1) WEIGHT WEIGHT UNIT “/” MARK UNIT WEIGHT UNIT WEIGHT UNIT “-” MARK QUANTITY QTY UNIT DATE TIME TASK CONTENTS...
  • Page 138 All manuals and user guides at all-guides.com STANDARD FORMAT NO. 5 (64mm x 92mm PRINT ANGLE =0) DATA ID CODE PART NO (L1) (L2) PART NA(L1) (L2) LOT NO. (1L) (2L) WEIGHT WEIGHT UNIT “/” MARK UNIT WEIGHT UNIT WEIGHT UNIT “-”...
  • Page 139 All manuals and user guides at all-guides.com STANDARD FORMAT NO. 6 (64mm x 120mm PRINT ANGLE = 270) DATA ID CODE PART NO (L1) LOT NO. (L1) UNIT WEIGHT “-” MARK QUANTITY DATE TIME SUM TOTAL SUM COUNT GROSS WEIGHT GROSS UNIT NET WEIGHT NET UNIT...
  • Page 140 All manuals and user guides at all-guides.com STANDARD FORMAT NO. 7 (64mm x 120mm PRINT ANGLE = 270) DATA ID CODE “-” MARK QUANTITY SUM TOTAL SUM COUNT BARCODE(ID) BARCODE (QTY) TITLE 1 TITLE 2 TITLE 3 TITLE 6 TITLE 8 TITLE 12 GROSS WT(G) UNIT W.T (G)
  • Page 141 All manuals and user guides at all-guides.com APPENDIX II (CHARACTER SIZE) (5 x 7 dots) STANDARD (6 x 10 dots) STANDARD (7 x 12 dots) STANDARD ( 7 x 16 dots) STANDARD ( 9 x 22 dots) STANDARD (14 x 22 dots) STANDARD...
  • Page 142 All manuals and user guides at all-guides.com APPENDIX III (REPORT SAMPLE) ALL ITEM ONE ITEM GROUP ITEM...
  • Page 143 All manuals and user guides at all-guides.com APPENDIX IV INVENTORY REPORTS TODAY’S MOVEMENT REPORT THRESHOLD REPORT...

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