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Digi DC-190 Operation Manual

Counting scale
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MATEX,
80 OAK
FAX:
www.dfgjmatex.com
All manuals and user guides at all-guides.com
1ST
2ND
07648
3RD
4TH
5TH
6TH
AUGUST
1998
OCTOBER
1998
JANUARY
1999
OCTOBER
1999

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Summary of Contents for Digi DC-190

  • Page 1 All manuals and user guides at all-guides.com MATEX, AUGUST 1998 80 OAK OCTOBER 1998 07648 JANUARY 1999 OCTOBER 1999 FAX: www.dfgjmatex.com...
  • Page 2 All manuals and user guides at all-guides.com...
  • Page 3 All manuals and user guides at all-guides.com DC-190 OPERATING MANUAL PAGE NUMBER SECTION GENERAL 1.1. 1.2. Warranty Appearance 1.3. 1.4. Display Layout Indicator Lamp Information 1.5. 1.7. Message List Character Code List Code) SPECIFICATIONS Capacities INSTALLATION Re-packing Procedure OPERATIONAL PROCEDURES 11-20 4 .
  • Page 4 MATEX, INC. has been notified by the buyer of the defect prior to the termination of the warranty period, and the goods are shipped to DIGI MATEX, INC. with its authorization and with all shipping costs paid by buyer, and the goods have been used under normal...
  • Page 5 All manuals and user guides at all-guides.com 1.3. A p p e a r a n c e 1.4. K e y b o a r d • ZERO OPERATION...
  • Page 6 All manuals and user guides at all-guides.com Indicator Lamps L A M P W h e n the gross weight is zero. Tare W h e n tare weight is set. Gross W h e n [Gross/Net] key is pressed. W h e n the net weight is below a specific percentage of capacity W h e n unit weight recomputing is possible.
  • Page 7 All manuals and user guides at all-guides.com F u n c t i o n s F U N C T I O N S K E Y O N / O F F For turning the ON and O F F . Numeric Decimal Point.
  • Page 8 Tare Is Not Allowed Since Weight >0 Teraoka Code | Character Position | Character Code Character Thursday XXXXXXX or Subtracting Operation Tuesday Underflow Unft Unit Weight is Out Of Range (on the high side) Version Number Wednesday DC-190 OPERATION...
  • Page 9 All manuals and user guides at all-guides.com D C 1 9 0 C H A R A C T E R C O D E L I S T CHARACTER CHARACTER CODE CODE CHARACTER CODE SPACE & • DC-190 OPERATION...
  • Page 10 All manuals and user guides at all-guides.com 2.0. This section includes a of all specifications and parameters for the DC-190 counting scales. The weighing accuracy is 0.02 % All models meet or exceed the requirements of Cfass III, and Handbook, Number 44.
  • Page 11 3.4. Unlocking T h e unfocking p r o c e d u r e is included on t h e next page. The DC-190 should be properly locked whenever it is being transported. DC-190 OPERATION...
  • Page 12 All manuals and user guides at all-guides.com DC-190 OPERATION EV03 DOC...
  • Page 13 • Display in the weighing 0.0000 mode. 0.5000 • • • Press the key to tare the weight entered by keyboard. Bit 0 and 1 in 27 must be set to Bit 2 in Spec 27 must DC-190 OPERATION MANUALREV03.DOC...
  • Page 14 All manuals and user guides at all-guides.com Operation : 5: RECOMPUTATION 9: LB 13: SCALE 3 2: TARE 6: MEMORY 10: BATTERY LOW 14: SCALE 4 3: GROSS PROG 15: IN SCALE 1 INSUFFICIENT 8: KG 16: OUT 12: SCALE 2 S/No.
  • Page 15 Press the [UNIT WEIGHT] key to 0 . 0 0 0 0 200.00 enter the unit weight. Place 2 lb weight The scale displays the quantity for 2.0000 the weight placed on the platter. on the platter. DC-190 OPERATION MANUALREV03.DOC...
  • Page 16 All manuals and user guides at all-guides.com Accumulation When Spec 32 bit 13: SCALE 3 Default Setting, (Auto Exit when Accumulation) is 2; TARE 14: SCALE 4 10: BATTERY LOW enabled, The Scale will automatically go back to weight 3: GROSS 7: PROG 15: IN mode after the Accumulation.
  • Page 17 All manuals and user guides at all-guides.com 4.5. Operation : When Spec Auto Exit From Accumulation is enabled. The ZERO 5: RECOMPUTATION 9: LB 13: SCALE : Scale will automatically go back to Weight Mode after the .2: TARE 6: MEMORY BATTERY LOW 14: SCALE Accumulation Mode.
  • Page 18 S / N o . INDICATORS REMARKS O P E R A T I O N WEIGHT UNIT QUANTITY 1 2 3 WEIGHT • 200.00 Remove weight. • Pressing the [CLEAR] key, [CLEAR] 0.0000 clears the unit weight. DC-190 OPERATION MANUALREV03.DOC...
  • Page 19 WEIGHT • • Check if the is in normal mode • • Enter code no [1] [2] [3] • Press [CODE] key to recall the data for item code • • • Put item on the platter DC-190 OPERATION MANUALREV03.DOC...
  • Page 20 DISPLAY CATORS REMARKS WEIGHT UNIT QUANTITY • • Recall the memory and • weigh Press [PIECES] key for • • • • recomputing Press [UNIT WEIGHT] • • key to set the unit weight into the memory DC-190 OPERATION MANUALREV03.DOC...
  • Page 21 All manuals and user guides at all-guides.com 4.11. To Set New Code In Normal Operation: (Example: During Normal Weighing Mode, New Item Code No. 246 Is Required) This operation is valid only when the Spec Set New item in 5: RECOMPUTATION 9: LB SCALE 3 Normal Operation Is enabled.
  • Page 22 All manuals and user guides at all-guides.com 4.12. RECOMPUTATION 9: LB TARE 10: BATTERY LOW 14: SCALE 3: GROSS 7: PROG 11: SCALE 1 4: INSUFFICIENT 8: KG 12: SCALE 2 16: OUT S/No S/No OPERATION OPERATION REMARKS DISPLAY IN DICATORS WEIGHT UNIT QUANTITY...
  • Page 23 Please refer to 4.9.2 Press [CODE] key • • • • Put sample parts on the • • scale platter (e.g. PCs) Enter sample quantity Press • • Press key to ProG • set the unit weight into the memory DC-190 OPERATION MANUALREV03.DOC...
  • Page 24 Press [NET/GROSS] key InVEnt • Program Quantity in Stock For Quantity in Stock Enter Quantity Number • • InVEnt Press [NET/GROSS] key to Store Quantity in Stock Depress key for Part No • • Program Part No DC-190 OPERATION MANUALREV03.DOC...
  • Page 25 Commodity Name Depress key to Max Six Set Points can check set point 1 programmed (Depend Spec) Depress key to check set point 2 Depress key to Store the set Point Depress ProG Store the part setting DC-190 OPERATION...
  • Page 26 Set Point 1 : Must be a quantity velue up to 999999. Set Point : Percentage value up to but set according to Set Point 1 Ex: Suppose Set Point 1 Set Point 2 cannot be set more than 100%. DC-190 OPERATION MANUAlREV03.DOC...
  • Page 27 All manuals and user guides at all-guides.com % Weight: Set Point 1 : Weight (See Note Below) ZERO 5: RECOMPUTATION SCALE 3 Set Point 2 : % Weight (See Note Below) TARE 6: MEMORY 10: BATTERY LOW 14: SCALE 4 0 and 1 of 7 to 01 3: GROSS...
  • Page 28 All manuals and user guides at all-guides.com Set Point and Lower Set Point 1 : Quantity 5: RECOMPUTATION 9: LB 13: SCALE 3 Set Point 2 : Quantity 2: TARE 6: MEMORY 10: BATTERY LOW 14: SCALE 4 Set bit 0 and 1 of Spec 7 to 10 3: GROSS 7: PROG 15: IN...
  • Page 29 Set Point 1 : Must be a value depending on the capacity of the scale- Set Point 2 : Weight value up to the capacity of the scale, but Set Point 2 value must be less than Set Point 1 value. DC-190 OPERATION...
  • Page 30 Pressing the [MODE] key exits from Programming mode returns to Weighing mode. setpoints. The six are TTL Output for Quantity or Weight. These six may be programmed 1 through 6 low to high or 1 through 6 high to low. DC-190 OPERATION MANUALREV03.DOC...
  • Page 31 Q U A N T I T Y Press [MODE] key ProG Press [CODE] key • CH 2 Press key to check entered CH 3 Press key to CH 2 check entered code prior Press [MODE] key to ProG return to the step DC-190 OPERATION...
  • Page 32 All manuals and user guides at all-guides.com 5.4. Delete Item 5: RECOMPUTATION 13: SCALE 3 2: TARE MEMORY 10: BATTERY LOW 14: SCALE 4 3: GROSS 7: PROG 4: INSUFFICIENT 8: KG 12: SCALE 2 16: OUT S / N o . S / N o .
  • Page 33 Program the date Year Press • Program the day Enter Day Un 0-6 Press EntEr tlmE Enter • EntEr tlmE 1401 Program the time Press key to store ProG • the setting. OR press key to bypass the DC-190 OPERATION...
  • Page 34 After computing the zero point, the Quantity Display shows Zero Ensure that counts are 100,000 ± 10000. repeat Step until counts are in the above range. 0.ÛÛÛ0 Press the key to zero the weight in the weight column DC-190 OPERATION MANUALREV03.DOC...
  • Page 35 5.2715 580397 Place weiaht of 5lb weight on or any weiaht on the In this platter. used 5.2715 5.0000 580387 Enter the weight placed on platter using [Numeric] Keys. Press the PROG] key to start span calibration. DC-190 OPERATION MANUALREV03.DOC...
  • Page 36 Customer can manually search for zero number by pressing keys. Load Cell Sensitivity can be set In SPEC or manually adjusted by and [TARE] The load cell Sensitivity specs may change during the calibration process. DC-190 OPERATION MANUALREV03.DOC...
  • Page 37 All manuals and user guides at all-guides.com 6.2. Spec 141 Spec 141 Spec 141 (Customer 5: RECOMPUTATION SCALE 3 Specifications) can be 2: TARE 6: MEMORY BATTERY LOW 14: SCALE 4 from the weighing mode. 3: GROSS 7: PROG 15: IN Refer to pages 38 &...
  • Page 38 2. Press [ * P r o G ] key to save the changes. 3. Turn scale off and on to allow the scale to update all newly changed specs. DC-190 OPERATION MANUALREV03.DOC...
  • Page 39 All manuals and user guides at all-guides.com 6.3. Spec 142 : ZERO 5: RECOMPUTATION SCALE 3 TARE 6: MEMORY BATTERY LOW 14: SCALE 4 3: GROSS 7: PROG : SCALE 1 15: IN 4: INSUFFICIENT 8: KG 12: SCALE 2 S/No.
  • Page 40 All manuals and user guides at all-guides.com D C - 1 9 0 LIST C u s t o m e r Specification : To enter this mode, press the following key sequence : [R][1][4][1] keys while holding Bit 1 Power Auto Off F 0000 : Auto Power Off Disable when Net Wt.
  • Page 41 All manuals and user guides at all-guides.com D C - 1 9 0 Specification (PC/PRN) Baud Rate RS-232C (Optional) Connection Data Length (PC Printer) bits 1 1 1 1 RS-232C PRINTER (Optional) Stop Not Used 1: BCP-30 bit 1 : 2 bits RS232C RS-232 Output...
  • Page 42 All manuals and user guides at all-guides.com Specification List (continued) and Measures : To enter enter the numeric keys Key. The S p a n Switch must be to enter this mode. Spec No. Minimum Display Scale Display (Scale 2) Weight Point Position (Scale 1) 000 : 00000...
  • Page 43 All manuals and user guides at all-guides.com 6.5. DC-190 List ver.2.14 (continued) Bit 1 BitO Spec No. Load Cell Sensitivities Selection E n Max 0000 3.46 0100 2.25 1000 1.09 1.27 1100 0.71 0101 1.69 1.95 1001 1.09 0001 3.00 3.46 1101 0.91...
  • Page 44 All manuals and user guides at all-guides.com DC-190 RS-232 PORT SELECTION CHART has two R-232 ports for use with a force and or Only two options are available at one time. When the options to be used the ports are...
  • Page 45 All manuals and user guides at all-guides.com DC-190 Specification PRINTER 6.6.1.1 GENERAL SPECIFICATION (Spec 1200 4800 9600 bps Baud Rate Length 7 bits 8 bits (Spec Parity Even (Spec 11 Bit 0 Stop Bit (Spec 11 1 b i t / 2 bits...
  • Page 46 All manuals and user guides at all-guides.com DC-190 RS-232 specification (i) HEADER WITH HEADER CODE (ii) HEADER WITH Code is sent before the data to Title sent before the data to indicate type of the indicate data. can be used only when RS232 Output is type of the data.
  • Page 47 All manuals and user guides at all-guides.com DC-190 RS-232 specification (continued) (C) DATA Code: Parts code is only when a Code is called during the counting mode. The maximum is If the code is less than 16 then the rest of the data wilt be filled space Ex.
  • Page 48 All manuals and user guides at all-guides.com DC-190 RS-232 specification (continued) Status : The status data byte is as follows: Positive weight Negative weight Bit 1 Lb mode kg, g mode Weight unstable Weight stable Output entered data Others Output by...
  • Page 49 All manuals and user guides at all-guides.com DC-190 RS-232 specification (continued) Connect To DC190 can connect to BCP-30 Set the following (Spec 10 9600 bps Baud Rate Data Length bits (Spec Bit 2) None (Spec 11 Sit 0 Parity (Spec 11...
  • Page 50 All manuals and user guides at all-guides.com RS-232 (continued) Bar Code Scanner D C 1 9 0 can support: RS232: Z B 8 0 0 - C a n Support Up to 16 digits Laser Scanner General (Spec 14 bits 0 Baud Rate 1200 4800...
  • Page 51 PLUS SCALE 4 TARE 6.6.4.5. R S 2 3 2 C R e l a t e d List The following spec must be set correctly in order for DC-190 to communicate Scanner: RS-232C RS-232C Baud Rate Data Length (Optional)
  • Page 52 All manuals and user guides at all-guides.com DC-190 ( c o n t i n u e d ) 6.6.5. F O R C E B A L A N C E c a n support: EXPLORER S p e c i f i c a t i o n (Spec 8 bits 0 &...
  • Page 53 All manuals and user guides at all-guides.com 6.6.5.3. R S 2 3 2 C Related S p e c List spec must be set order for to communicate with the Force Balance RS-232C Baud Rate RS-232C RS-232C (Optional) Data Length Balance) (Optional) 1200...
  • Page 54 Any Remote Platforms Requires P S - 1 0 0 Adapter And Cable NOTE: WHEN THE DC-190 CONSOLE IS BENG USED WITH A PLATFORM OTHER THAN AN SX PLATFORM THE PS-100 ADAPTER fS REQUIRED P I N ] & Female...
  • Page 55 All manuals and user guides at all-guides.com SETTING UP DC - 190 up a DC - 190 or When a second channel, third channel or even a force balance, it is necessary to a different location for each scale whether it is present or not.
  • Page 56 All manuals and user guides at all-guides.com The Spec Is Not Acceptable As It Will Cause Scale To Lock In All When This Condition Has Occurred Access To The Spec Codes And Calibration Will Also Be Locked Out. Should the become locked in all 888888's as a result of spec setting, AN A U T H O R I Z E D S E R V I C E T E C H N I C I A N...
  • Page 57 T W O P L A T F O R M S C A L E © SX-L AND ONE OTHER PLATFORM DIGI OR OTHER PLATFORM © DIGI OR OTHER NON L PLATFORM AND ONE PAGE 60 YOU WILL NEED A POWER SUPPLY)
  • Page 58 T H R E E P L A T F O R M S C A L E U S I N G © DIGI SX-L AND TWO OTHER PLATFORMS DIGI OR OTHER SEE PAGE 62 NEED A <JT CABLE) © DIGI OR OTHER NON SX-L AND TWO OTHER PLATFORMS DIGI OR OTHER PAGE 62 NEED A CABLE)
  • Page 59 All manuals and user guides at all-guides.com S C A L E SCALE CALIBRATION SEE PAGES 32-34 © VIEW INTERNAL SEE PAGE 37 P L A T F O R M W I R I N G © REMOTE PLATFORM WIRING SEE PAGES 52&...
  • Page 60 All manuals and user guides at all-guides.com SETTING - UP SINGLE CHANNEL SCALE Y O U A R E S E T T I N G U P A S I N G L E C H A N N E L S C A L E O N E L O A D C E L L T H I S IS T H E W A Y T H E S P E C S 16 17 S H O U L D BE S E T .
  • Page 61 All manuals and user guides at all-guides.com SETTING SX-D PLATFORM IF YOU ARE SETTING UP A TWO CHANNEL SCALE WITH PLATFORM CONTAINING TWO LOAD CELLS BUILT-IN, THIS IS THE SPECS 17 SHOULD BE SET. SCALE 1: SCALE 2: 00: Internal Scale 1 NormaUv Internal Scale 2 01: Internal...
  • Page 62 All manuals and user guides at all-guides.com TWO CHANNEL SCALE IF YOU ARE SETTING UP A TWO SCALE ONLY TWO PLATFORMS AND NO CABLE THIS IS THE WAYTHE SPECS 16 17 SHOULD BE SET. SCALE 1: SCALE 2: Scale 1 Scale 1 01: Internal Internal Scale 2...
  • Page 63 All manuals and user guides at all-guides.com THREE CHANNEL SCALE ARE SETTING UP A THREE USING AN SX-D AS SCALE 1 2 AND A REMOTE PLATFORM WITH NO CABLE THIS IS THE WAY THE SPECS & SHOULD BE SET. SCALE 2: 00: Internal Scale 1 00: Internal Scale 1 Scale 2...
  • Page 64 All manuals and user guides at all-guides.com - UP THREE CHANNEL SCALE IF YOU ARE SETTING UP A THREE CHANNEL SCALE WITH THREE PLATFORMS USING A CABLE THIS THE WAY THE SPECS 16 17 SHOULD BE SET. SCALE SCALE 2: 00: Internal Scale 1 Normaltv 00: Internal Scale 1...
  • Page 65 All manuals and user guides at all-guides.com...
  • Page 66 All manuals and user guides at all-guides.com Signal Excitation - Excitation Shield - Signal Excitation - Excitation Shield V pac Chg Bat...
  • Page 67 All manuals and user guides at all-guides.com 6.8. Battery Installation 1. Unplug Scale from power source. 2. Remove platter. 3. Remove platter support screws and platter support.
  • Page 68 All manuals and user guides at all-guides.com WARNING! Do Turn Scale Upside Down Battery Installation Instructions Remove case screws located on bottom of scale. 5. Remove top cover. 6. Place battery in battery compartment. 7. Attach red lead to positive side of battery.
  • Page 69 The charging current is regulated by a battery monitor so that the battery can not be overcharged. The DC-190 system is powered internally at a low power level whenever the scale is plugged into the AC line or the battery switch in the position.
  • Page 70 All manuals and user guides at all-guides.com DC-190 CONSOLE MOUNTING MOUNTING PLATE PIN Procedure : Step Attach mounting plate to bottom of SX W A R N I N G with chrome screws provided. n o t turn u p s i d e Step 2 Place SX Platform on leveling feet.
  • Page 71 All manuals and user guides at all-guides.com 6.10. Pole 1. Unplug Scale from power source. Remove platter. 3. Remove platter support screws and platter screws figure 1 S u p p o r t s W A R N I N G ! D o N o t S c a l e U p s i d e D o w n Place scale...
  • Page 72 All manuals and user guides at all-guides.com There are two styles of STYLE 1 below uses a side access port with an inside mounting plate and the underside bracket along with a foot for leveling. STYLE 2 uses the underside bracket and leveling With STYLE it is not necessary to disassemble the...
  • Page 73 All manuals and user guides at all-guides.com 6.10. DC-190 Pole Mounting Instructions photo 2 Using (4) supplied with pole to mounting bracket as shown in photos 2 & 3. photo 3...
  • Page 74 All manuals and user guides at all-guides.com Turn scale on side. Using (3) screws attach pole to bottom of base as shown in photo below. photo 4...
  • Page 75 All manuals and user guides at all-guides.com Place on feet and adjust leveling foot of the pole as shown in photo When pole is re-assemble scale.
  • Page 76 Remove (6) chrome screws from plastic shroud port 15. Using (6) screws supplied attach console to the mounting plate of the pole. 16. Plug load cell cable into DC-190. Using (6) chrome screws from step 14 re-attach plastic shroud & port access cover.
  • Page 77 All manuals and user guides at all-guides.com Shop Notes:...
  • Page 78 All manuals and user guides at all-guides.com Shop Notes:...
  • Page 79 All manuals and user guides at all-guides.com START START ALT. START MEMO PRINT ZERO SCALE TARE SCALE SCALE ONE SPACE THREE SCALE FOUR PLUS MINUS CODE BOARD DATA ENTRY PROCEDURE SCAN START CODE FIELD. 2. SCAN UP TO 16 CHARACTERS. SCAN ENTER BAR CODE.
  • Page 80 All manuals and user guides at all-guides.com DIGI DC-190 Operating Instructions a Bar Code Platform Counting On Second or Third Sampling Clear Scale Platform After sample is made, Switch to Desired Scale -SCAN add parts to platform -SCAN Place Empty Container Onto Platform Total QUANTITY is displayed.
  • Page 81 All manuals and user guides at all-guides.com t A , •DIG! SO OAK STREET Tele: 201-784-3400 NORWOOD NJ 07648 OPERATION QUICK GUIDE Sample & Count Sampling Procedure (To develop the Unit with Negative Press [REZERO] & [TARE] keys to set up the 2.
  • Page 82 Clear a tare weight in the display Press [TARE] key. Press the [REZERO] 1 (See note 1 below.) til Tare clear automatically when changing scales the [SCALE] Note: DC-190 See spec28 Bit 3, for See spec 14 Bit 3 Applies to only.