Gage Bilt GB128 Series Original Instructions Manual

Gage Bilt GB128 Series Original Instructions Manual

20v battery installation tool

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20V BATTERY INSTALLATION TOOL
GAGE BILT
MADE in USA
GB128 20V BATTERY INSTALLATION TOOL
ORIGINAL INSTRUCTIONS
GB128
GB128 SERIES
GB128
Includes (1) VP1086
GB128/2
Includes (2) VP1086
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
(2Ah Battery)
(2Ah Batteries)
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
solutions@gagebilt.com / www.gagebilt.com
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6/21

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Summary of Contents for Gage Bilt GB128 Series

  • Page 1 Includes (1) VP1086 (2Ah Battery) GB128/2 Includes (2) VP1086 (2Ah Batteries) GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page Warranty Description and Technical Specifications 4 Description of Functions5 Warnings Principle of Operation How to set-up the GB128 8-10 How to use the GB128 Maintenance Troubleshooting Parts Lists Accessories 6/21 GB128 20V BATTERY INSTALLATION TOOL...
  • Page 3: Warranty

    WARRANTY Seller warrants that all goods covered by this catalog will conform to applicable specifications and will replace or repair, EXW our plant, any goods providing defective from faulty workmanship, or material, for 1 year from date of shipment Said warranty to remain in effect if, and only if, such goods are used in accordance with all instructions as to maintenance, operation and use, set forth in manuals and instruction sheets furnished by seller.
  • Page 4: Description And Technical Specifications

    DESCRIPTION WARNING: Any other use is forbidden. The GB128 is a battery operated 20V cordless installation tool designed specifically for the efficient installation of seal plugs from 1/4” (6.4 mm) thru 5/16” (7.9 mm) diameter. It weighs just 4.6 lbs. (2.1 kg) and can be operated in any position. It has a 1.181” (30 mm) fastener setting stroke and a rated pull load of 5,395 lbs.
  • Page 5: Description Of Functions5

    DESCRIPTION OF FUNCTIONS Fault Indicator (Red / Yellow LED) Hanger Hole Nose Assy Mandrel Collection Bottle Nose Tip Actuator Assy Riveting Point Light (white LED) Battery with charging status indication Battery Lock / Release Latch Universal Quick Charger Images may not reflect actual tool 6/21 GB128 20V BATTERY INSTALLATION TOOL...
  • Page 6: Warnings

    SAFETY WARNINGS OPERATING HAZARDS: TERMS AND SYMBOLS 1. Use of tool can expose the operator’s hands to hazards, including crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to protect hands. - Product complies with requirements 2. Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.
  • Page 7: Principle Of Operation

    PRINCIPLE OF OPERATION When the battery is connected to the tool, operation is controlled by a actuator to the motor. The GB128 incorporates an electronic actuator assembly to send a signal to the motor. When the actuator assembly is depressed, the gear on the motor spins the gear on the gear box assy retracting the nose assembly collet.
  • Page 8: How To Set-Up The Gb128

    HOW TO SET-UP THE GB128 WARNING: Only qualified and trained operators should install, adjust or use the installation power tool for all fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.
  • Page 9 HOW TO SET-UP THE GB128 Cont. Battery (VP1086): Always make removing the battery (VP1086) from the installation tool your first step before making adjustments, changing parts or overhauling and installing the battery (VP1086) into the tool your last step before using to prevent accidental starting of the tool. The battery (VP1086) has a latch on the front side.
  • Page 10 HOW TO SET-UP THE GB128 Cont. Additional Actuator Assy (VP1316) functions: Note: The installation tool has two additional functions that are controlled with the actuator assy (VP1316). Service position: Press the actuator assy (VP1316) for five seconds (until the white LED on the tool starts to flash (1 /sec) and release again.
  • Page 11: How To Use The Gb128

    HOW TO USE THE GB128 WARNING: Only qualified and trained operators should install, adjust or use the installation power tool for all fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.
  • Page 12: Maintenance

    *Changing the jaws should be done by the maintenance personnel when the fastener can no longer be set in one stroke. *Changing the anvil insert should be done by the maintenance personnel every 25,000 to 50,000 fasteners. *Full inspection should be done every 300,000 fasteners or once a year by qualified trained maintenance personnel or by Gage Bilt. Battery Disposal: Do not throw the battery (VP1086) into the domestic waste, fire or water.
  • Page 13: Troubleshooting

    TROUBLESHOOTING Providing all maintenance conditions have been met, follow this systematic approach to diagnosis. 1. INSTALLTION TOOL STOPS AND A RED LED COMES ON. a.) Fasteners are used beyond the specified performance capability of the tool. Wait until the LED goes out and press the actuator assy (VP1316) briefly again.
  • Page 14: Parts Lists

    VP1285 GEARBOX BEARING VP1086 Li-Ion RivdomPLUS BATTERY 20V/2.0Ah VP1011 HOUSING SCREWS (1 SET = 10 PIECES) VP1087 Li-Ion RivdomPLUS BATTERY 20V/4.0Ah * Sold Separately GB128 SERIES GB128 Includes (1) VP1086 (2Ah Battery) GB128/2 Includes (2) VP1086 (2Ah Batteries) 6/21 GB128 20V BATTERY INSTALLATION TOOL...
  • Page 15 This page intentionally left blank 6/21 GB128 20V BATTERY INSTALLATION TOOL...
  • Page 16: Accessories

    Blind rivets 3/32” (2.4 mm) thru Blind rivets 3/32” (2.4 mm) thru Lockbolts 5/32” (3.9 mm) thru 1/4” (6.3 5/32” (4.0 mm) diameter. 5/32” (4.0 mm) diameter. mm). Contact Gage Bilt for nose assy Process Monitoring. options. GB106 GB108 GB106B Blind rivets 3/32”...

This manual is also suitable for:

Gb128Gb128/2

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