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12V BATTERY INSTALLATION TOOL
GAGE BILT
MADE in USA
ORIGINAL INSTRUCTIONS
GB101 SERIES
GB101 SERIES
GB101
GB101/2
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
Includes (1) VP1400
(2Ah Battery)
Includes (2) VP1400
(2Ah Batteries)
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
solutions1@gagebilt.com / www.gagebilt.com
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Summary of Contents for Gage Bilt GB101 Series
- Page 1 Includes (1) VP1400 (2Ah Battery) GB101/2 Includes (2) VP1400 (2Ah Batteries) GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions1@gagebilt.com / www.gagebilt.com...
- Page 2 TABLE OF CONTENTS Page Warranty ..................................... 3 Description and Technical Specifications ..........................4 Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB101 ..............................8-10 How to use the GB101 ................................11 Maintenance .....................................
- Page 3 WARRANTY Seller warrants that all goods covered by this catalog will conform to applicable specifications and will replace or repair, EXW our plant, any goods providing defective from faulty workmanship, or material, for 1 year from date of shipment Said warranty to remain in effect if, and only if, such goods are used in accordance with all instructions as to maintenance, operation and use, set forth in manuals and instruction sheets furnished by seller.
- Page 4 DESCRIPTION WARNING: Any other use is forbidden. The GB101 is a battery operated 12V installation tool designed specifically for the efficient installation of 3/32” (2.4 mm) thru 5/32” (4.0 mm) blind rivets. It weighs just 2.9 lbs. (1.3 kg) and can be operated in any position. It has a .788” (20 mm) fastener setting stroke and a rated pull load of 1,528.7 lbs.
- Page 5 DESCRIPTION OF FUNCTIONS Fault Indicator Hanger Hole Mandrel Collection Bottle Nose Assy Nose Tip Actuator Assy Riveting Point Light (white LED) Battery with charging Battery Lock / Release Latch status indication Universal Quick Charger Images may not reflect actual tool GB101 12V BATTERY INSTALLATION TOOL 9/21 REV 10/24...
- Page 6 SAFETY WARNINGS TERMS AND SYMBOLS OPERATING HAZARDS: 1. Use of tool can expose the operator’s hands to hazards, including crushing, impacts, - Product complies with requirements cuts, abrasions and heat. Wear suitable gloves to protect hands. 2. Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.
- Page 7 PRINCIPLE OF OPERATION When the battery is connected to the tool, operation is controlled by a actuator to the motor. The GB101 incorporates an electronic actuator assembly to send a signal to the motor. When the actuator assembly is depressed, the gear on the motor spins the gear on the gear box assy retracting the nose assembly collet.
- Page 8 HOW TO SET-UP THE GB101 WARNING: Only qualified and trained operators should install, adjust or use the installation power tool for all fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. WARNING: The users or the user’s employer should assess specific risks that could be present before each use based on their application.
- Page 9 HOW TO SET-UP THE GB101 Cont. Battery (VP1400): Always make removing the battery (VP1400) from the installation tool your first step before making adjustments, changing parts or overhauling and installing the battery (VP1400) into the tool your last step before using to prevent accidental starting of the tool. The battery (VP1400) has a latch on the front side.
- Page 10 HOW TO SET-UP THE GB101 Cont. Additional Actuator Assy (VP1316) functions: Note: The installation tool has two additional functions that are controlled with the actuator assy (VP1316). Service position: Press the actuator assy (VP1316) for five seconds (until the white LED on the tool starts to flash (1 /sec) and release again.
- Page 11 HOW TO USE THE GB101 WARNING: Only qualified and trained operators should install, adjust or use the installation power tool for all fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. WARNING: The users or the user’s employer should assess specific risks that could be present before each use based on their application.
- Page 12 * Changing the anvil insert should be done by the maintenance personnel every 25,000 to 50,000 fasteners. * Full inspection should be done every 300,000 fasteners or once a year by qualified trained maintenance personnel or by Gage Bilt. Battery Disposal: Do not throw the battery (VP1400) into the domestic waste, fire or water.
- Page 13 LED’S turn off and you can continue working. 4. THE INSTALLATION TOOL DOESN’T WORK AND THE GREEN, YELLOW AND RED LED’S COME ON. a) Installation tool is in need of service. Please contact Gage Bilt. Fault Indicator (Red / Yellow/Green LED)
- Page 14 VP1471 HOUSING (LEFT & RIGHT) No Fig. VP1327 SCREW- ELECTRONIC ASSY VP1472 ELECTRONIC ASSEMBLY COMPLETE * Sold Separately GB101 SHOWN ABOVE GB101 SERIES GB101 Includes (1) VP1400 (2Ah Battery) GB101/2 Includes (2) VP1400 (2Ah Batteries) 28a. Mandrel 28b. Mandrel Container-Short S...
- Page 15 This page intentionally left blank GB101 12V BATTERY INSTALLATION TOOL 9/21 REV 10/24...
- Page 16 Blind rivets 3/32” (2.4 mm) thru Blind rivets 3/32” (2.4 mm) thru aerospace fasteners. 5/32” (4.0 mm) diameter. 3/16” (4.8 mm) diameter. 3/16” (4.8 mm) diameter. Contact Gage Bilt for nose Process Monitoring. assembly & fastener options. GB108A GB108 GB107A GB110A Blind rivets 3/32”...
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