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Summary of Contents for Thermo Scientific FH100D
- Page 1 FH100D & FH100DX Dispensing Pump Systems Operating Manual Model Numbers 72-320-200 72-320-250 A-1299-7117 First Edition...
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Page 2: Table Of Contents
Door Open Screen ..........3-26 Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual... - Page 3 Technical Assistance ..........8-2 FH100D/FH100DX Dispensing Pump Operating Manual...
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Page 4: Introduction
Introduction Section 1 The FH100D and FH100DX are peristaltic Pump Systems that provide flow rates from 0.5 to 4,000 mL/min, depending upon tubing size. Application Solutions Advantages of the Peristaltic Pumps: • Handle abrasive slurries and corrosive fluids with minimal wear. Ideal for titanium-dioxide or diatomaceous earth filter aid applications. -
Page 5: General Description
0.5 to 4,000 mL/min depending upon tubing size. The FH100D and FH100DX Dispensing Pumps provide a motor speed repeatability of 0.25 percent to maximize productivity in precision liquid dosing, batch dispensing and filling applications. A turndown... -
Page 6: Installation And Setup
ID as the link. 72-320-200 FH100D Pump Systems accept tubing ID sizes of 1/32 in to 5/16 in (0.8 mm to 8.0 mm) by 1/16 in (1.6 mm) wall. -
Page 7: Inserting Tubing
4. Open the top tubing retainer by using just one finger to open the retainer, install tubing and release the retainer. Figure 2-1. Tube Loading Upper Retainer Continuous Tubing Figure 2-2. Tube Loading Lower Retainer Continuous Tubing FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... - Page 8 Incorrect – not centered Figure 2-5. Tubing Location on Roller 6. Open the lower retainer by using just one finger to open the retainer and insert the tube and release the retainer. Thermo Fisher Scientific FH100D/FH100DX Dispensing Pump Operating Manual...
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Page 9: Tubing Inspection And Replacement
20 minutes for more stable flow conditions. CAUTION: Some tubing formulation and size combinations may require break-in at 100 RPM or less to start the pump. This period is typically 10-20 minutes. FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... -
Page 10: Tubing Flow Rate
Section 2 Installation and Setup FH100D Model Pump: Thin Wall Table Tubing Flow Rate TUBING VOL. CAL FILL FLOW RANGE UNITS SIZE /REV VOLUME @MIN RPM @MAX RPM mL/min 0.38 mL/min 1.38 mL/min 1200 mL/min 2000 mL/min 3000 mL/min 0.8 mm mL/min 1.6 mm... -
Page 11: Operation
CAUTION: Power must be turned off before connecting the exter- nal remote control cable to prevent damage to the drive. WARNING: Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to protect operator and equipment. Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual... -
Page 12: The Control Panel
Priming will stop when key is released. CAUTION: Keep fingers away from rotor while pump is in operation. Stop pump before loading or unloading tubing. FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... -
Page 13: Main Menu
DEFAULT SETTINGS: Selecting this menu item and pressing the ENTER key will restore default settings. To restore drive to default settings the user may also press and hold the LEFT/RIGHT ( / ) keys when power is reapplied. Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual... -
Page 14: Tubing Calibration
UP/DOWN keys to adjust the flow rate value. Press ENTER to SAVE the setting and EXIT field using arrow keys. The drive will adjust this flow rate after calibration is complete. • Note that the calibration volume is fixed and cannot be changed. FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... - Page 15 600 seconds exceed the max run time of 4 minutes (240 seconds) NOTE: The minimum pump speed for preforming a tubing calibration is 25 rpm. Flow rate equivalents below 25 rpm will be reset to 25 rpm for the tubing calibration. Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual...
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Page 16: Setup Menu
Remote Control: See Remote Control. Keypad Lockout: Allows for the keypad to be locked and unlocked. Cumulative Volume: View and reset cumulative volume. Main Menu: Return to the Main Menu. Exit: Return to the Mode Operation screen. FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... -
Page 17: Continuous Mode Screen
: Pressing the ENTER key on this icon goes to the Keypad Lockout screen. Locking the keypad will prevent someone from changing the settings on the drive. When locked this icon changes to Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual... -
Page 18: Continuous Mode Operation
UP/DOWN arrow on the directional pad to select the desired flow unit and press the ENTER key to choose that unit. The drive will now operate in that flow unit. Press the START/STOP key to resume operating the drive. FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... -
Page 19: Time Dispense Mode Screen
I. Time Display: The center digits show the remaining time of the drive in the ON or OFF Time highlighted on the right of the display (position D or E, Figure 3-4). Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual... -
Page 20: Time Dispense Mode Operation
NOTE: When entering the Time Dispense Mode Screen the ON or OFF Field will be highlighted (see position D or E, Figure 3-5). The highlighted field indicates whether the time displayed is for the ON time or OFF Time. 3-10 FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... - Page 21 Figure 3-5). In the Batch Count screen, use directional pad to select RESET and press the ENTER key to reset the batch count, select EXIT to return to the main Time Dispense Mode operation screen. Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual 3-11...
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Page 22: Copy Dispense Mode Screen
When locked this icon changes to I. Percentage Completed: This icon displays the portion of fluid dispensed as a percentage. J. Copy Volume: Displays the Copy Volume while dispensing or the OFF Time. 3-12 FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... -
Page 23: Copy Dispense Mode Operation
(0) the drive will run for an infinite number of cycles and the symbol is displayed. Select EXIT to return to the Copy Dispense Mode screen. • Batch count may be reset to zero from the BATCH COUNT screen by selecting RESET. Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual 3-13... - Page 24 13-1/2 minutes. If a copy dispense exceeding this is created inaccurate dispenses will result. If greater copy volumes are required please change to TIME DISPENSE MODE or increase the tub- ing size used. 3-14 FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific...
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Page 25: Copy Setting Screen
F. CLEAR: Selecting this will clear the number displayed on the screen and will allow for a new copy volume to be selected. G. EXIT: Return to Copy Dispense Mode. H. Volume: This is the amount that was dispensed during the copy. Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual 3-15... -
Page 26: Copy Setting Operation
RPM, and % are invalid. If these units have been selected the drive will display a volume in ml, in the COPY DISPENSE MODE, that is dependent on the tubing size selected. See TUBING CALIBRATION to improve the accuracy of this conversion. 3-16 FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... -
Page 27: Volume Dispense Mode Screen
Keypad Lockout screen. Locking the keypad will prevent someone from changing the settings on the drive. When locked this icon changes to I. Volume: Displays the Volume while dispensing or the OFF Time. Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual 3-17... -
Page 28: Volume Dispense Mode Operation
Volume Dispense Screen. NOTE: If the OFF Time is set to 00:00:00, the drive requires a START/STOP input from the keypad or the remote IO Connector to start the next dispense. 3-18 FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... - Page 29 If a volume dispense value exceeding this is entered inaccurate dispenses will result. If greater volumes are required change to TIME DISPENSE MODE or increase the tubing size used. Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual 3-19...
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Page 30: Remote Control Menu
ESC FIELD: This field allows the user to quickly return to the last RUN MODE screen (CONTINUOUS PUMP MODE or one of the DISPENSE MODE Screens) without changing from LOCAL to REMOTE MODE (or REMOTE to LOCAL MODE). 3-20 FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... - Page 31 MODE (or REMOTE to LOCAL MODE). See Typical ESC Field Screen, Figure 3-13. NOTE: When Voltage Input is selected the drive will not start until the REMOTE CONTROL MODE is exited and CONTINUOUS PUMP MODE is selected. Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual 3-21...
- Page 32 START/STOP closure will stop the drive. In SET COPY MODE, the START/STOP input functions the same as in CONTINUOUS MODE; closing it will cause the drive to run until it opens. 3-22 FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific...
- Page 33 * NOTE: In Dispense Modes and START/STOP MENU SETUP Option OFF the drive will start a dispense with a momentary contact closure and stop with a momentary contact closure during both the dispense period and interval period. Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual 3-23...
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Page 34: Pin Configuration With Wiring Scheme
General Alarm (Open Collector) Local.Remote Indicator (Open Collector) Reserved – Not Used Reserved – Not Used CAUTION: Power must be turned off before connecting the external remote control cable to prevent damage to the drive. 3-24 FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... -
Page 35: Remote Control Inputs And Outputs
General Alarm Output: Closed (Open Collector Low Impedance) when an alarm is displayed. Local/Remote Indicator: Open (Open Collector High Impedance) when in remote control mode (either Voltage Input or Current Input). Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual 3-25... -
Page 36: Open Collector Outputs
Door Open Screen Figure 3-16. Door Open Indicator Door Open Indicator: When this screen is displayed it indicates the Door Limit Switch has been activated and power to the motor has been removed. 3-26 FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... -
Page 37: Maintenance
I/O Receptacle DB-25 Pin IEC Power Entry Module / Line Cord T3.15A (5 × 20 mm) Fuse – Do Not Substitute Power Switch – All settings are retained in memory Figure 4-1. Fuse Replacement Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual... -
Page 38: Pump Head Replacement
Replace the four pan head screws through the pump body behind the pump rotor. FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... -
Page 39: Troubleshooting
Menu to run without an input at the I/O Connector cable. Tubing size and formulation 1. Start drive at 100 rpm or may exceed drive rating before lower and run for 10-20 break-in. minutes. Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual... -
Page 40: Error Definitions
Error Condition(s): 1) Checksum value in EEPROM does not match calculated value. 2) Data in EEPROM is out of range. Actions: Error will be cleared after 10 seconds and parameters will be reset to default values. If error persists consult factory. FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific... - Page 41 The pump will stop immediately. Verify that the ambient air temperature is less than 104° F (40° C). Verify the pump turns freely and that there is no restriction of air flow. If error persists consult factory. Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual...
- Page 42 Program has stopped running as the watch dog has not been updated, i.e., Software Locked up. Error Condition(s): Interrupt triggered when the Watchdog has not been updated. Actions: Power cycle drive to reset error. If error persists consult factory. FH100D/FH100DX Dispensing Pump Operating Manual Thermo Scientific...
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Page 43: Replacement Parts And Accessories
Sinkers, (1 Small and 1 Large) 75-250-100 Small Sinkers 1/16 in – 1/8 in (1.6 mm – 3.2 mm) 75-250-102 Large Sinkers 3/16 in – 1/4 in (4.8 mm – 6.4 mm) each 75-250-104 Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual... -
Page 44: Precision Tubing And Precision Tubing Indicator Links
Section 6 Replacement Parts and Accessories Precision Tubing and 1.6 mm Wall - Use in FH100D Precision Tubing Formulation Size 13 Size 14 Size 16 Size 25 Size 17 Size 18 Indicator Links Precision BioPharm Silicone — 75-300-014 75-300-016 75-300-025 75-300-017 75-300-018 Tubing ®... -
Page 45: Specifications
12.5 in × 11 in × 6 in (31.8 cm × 27.9 cm × 15.2 cm) Weight: 5.67 kgs (12.5lbs) Color: Light Grey (5% Black) Material: Aluminum, ABS plastic and vinyl Enclosure Rating: IP31 per IEC-60529 Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual... -
Page 46: Warranty
WARRANTY. IN NO EVENT SHALL THE MANUFACTURER OR DISTRIBUTOR BE LIABLE FOR INCIDENTAL, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. The warranty period for this product is one (1) year from date of purchase. Thermo Scientific FH100D/FH100DX Dispensing Pump Operating Manual... - Page 47 Thermo Fisher Scientific 28W092 Commercial Ave. Barrington, Illinois U.S.A. 60010-2392 1-800-637-3739 (U.S. and Canada only) 11 (847) 381-7050 (Outside U.S.) (847) 381-7050 (Local) www.thermoscientific.com fluidhandling@thermoscientific.com...
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