Table Of Contents - CADDY PF01015 Installation And Operating Instructions Manual

1. INTRODUCTION ......................................................................................................................................................................... 5
2. APPLIANCE PERFORMANCE
3. GENERAL FEATURES .............................................................................................................................................................. 7
4. SPECIFICATIONS ...................................................................................................................................................................... 8
5. CADDY FURNACE TECHNICAL DATA .................................................................................................................................... 9
6. FURNACE DIMENSIONS ........................................................................................................................................................... 9
7. CHIMNEY AND DRAFT ............................................................................................................................................................ 11
8. SAFETY RULES ....................................................................................................................................................................... 11
8.1. GENERAL REQUIREMENTS .......................................................................................................................................... 11
8.2. ODOUR FROM THE PAINT ............................................................................................................................................. 11
8.3. ASH DISPOSAL ............................................................................................................................................................... 11
8.4. CREOSOTE BUILD-UP AND REMOVAL......................................................................................................................... 11
8.5. SMOKE DETECTOR ....................................................................................................................................................... 12
8.6. DOOR GLASS ................................................................................................................................................................. 12
8.6.1. GLASS SPECIFICATIONS .............................................................................................................................................. 12
8.7. ASH DRAWER ................................................................................................................................................................. 12
8.8. ASH GRATE .................................................................................................................................................................... 12
CADDY ADD-ON (SERIAL INSTALLATION) PF01015..................................................................................................................... 13
9. SAFETY PRECAUTION ........................................................................................................................................................... 14
10. INTRODUCTION ....................................................................................................................................................................... 14
10.1. BLOWER OF THE EXISTING FURNACE ........................................................................................................................ 14
11. APPLIANCE INSTALLATION .................................................................................................................................................. 14
11.1. MATCHING THE TRANSFER DUCT BETWEEN THE TWO HEAT GENERATORS ....................................................... 14
11.2. PARALLEL INSTALLATION ............................................................................................................................................ 18
11.3. MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS AND FLOOR PROTECTION ............................................. 18
11.3.1. MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS .......................................................................................... 19
11.3.2. MINIMUM CLEARANCES TO COMBUSTIBLES MATERIALS FOR AIR RETURN DUCT ............................................... 19
11.3.3. MINIMUM CLEARANCES TO COMBUSTIBLES MATERIALS FOR HOT AIR PLENUM ................................................. 19
11.3.4. FLOOR PROTECTION .................................................................................................................................................... 19
11.4. INSTALLING THE CONNECTING DUCT FROM THE EXISTING FURNACE .................................................................. 20
11.5. PIPE CONNECTOR AND DAMPER ................................................................................................................................ 20
11.6. ELECTRICAL CONNECTIONS ....................................................................................................................................... 20
11.7. SERVOMOTOR INSTALLATION ..................................................................................................................................... 21
11.8. THERMOSTAT INSTALLATION ...................................................................................................................................... 21
11.9. OPERATING INSTRUCTIONS ........................................................................................................................................ 21
12. ELECTRICAL DIAGRAM FOR SERIAL FURNACE (VIA CONTROL) .................................................................................... 22
13. ELECTRICAL DIAGRAM FOR SERIAL FURNACE (VIA MOTOR) ......................................................................................... 24
CADDY WOOD ONLY FURNACE OR COMBINED WOOD / ELECTRIC OR PARALLEL ADD-ON PF01015 ................................ 26
14. INSTALLATION INSTRUCTIONS ............................................................................................................................................ 27
14.1. BLOWER INSTALLATION ............................................................................................................................................... 27
14.2. LINK BOARD INSTALLATION AND CONNECTION ........................................................................................................ 27
14.3. TOUCHSCREEN INSTALLATION AND CONNECTION .................................................................................................. 31
14.4. HOT AIR PLENUM TEMPERATURE PROBE INSTALLATION AND CONNECTION (RTD) ............................................ 32
14.5. SERVOMOTOR INSTALLATION AND CONNECTION.................................................................................................... 33
14.6. UNIT LOCATION ............................................................................................................................................................. 34
14.7. MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS AND FLOOR PROTECTION ............................................. 34
14.7.1. MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS .......................................................................................... 35
14.7.2. MINIMUM CLEARANCES TO COMBUSTIBLES MATERIALS FOR AIR RETURN DUCT ............................................... 35
14.7.3. MINIMUM CLEARANCES TO COMBUSTIBLES MATERIALS FOR HOT AIR PLENUM ................................................. 35
14.7.4. FLOOR PROTECTION .................................................................................................................................................... 36
14.8. FLUE AND BAROMETRIC DRAFT CONTROL CONNECTION ....................................................................................... 37
14.9. ELECTRICAL CONNECTIONS ....................................................................................................................................... 38
14.10. DAMPER ......................................................................................................................................................................... 38
14.11. COMBUSTION AIR AND FRESH AIR INTAKE ADAPTER INSTALLATION (OPTIONAL) ............................................... 38
14.12. HOT AIR PLENUM ........................................................................................................................................................... 39
PARALLEL INSTALLATION ............................................................................................................................................................. 40
14.13. ELECTRICAL ELEMENT INSTALLATION (OPTIONAL).................................................................................................. 42
14.13.1. INTRODUCTION ............................................................................................................................................................. 42
14.13.2. CONNECTING THE ELECTRICAL ELEMENT ................................................................................................................ 42
15. THERMOSTAT INSTALLATION .............................................................................................................................................. 44
15.1. WOOD FURNACE ONLY................................................................................................................................................. 44
15.1.1. COMBINATION WOOD-ELECTRIC OR WOOD-OIL FURNACE ..................................................................................... 45
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