Related Manuals for EWM TR-0102
Summary of Contents for EWM TR-0102
- Page 1 Operating instructions Turning Rolls (Rotators) TR-0102 099-010253-EW501 26.11.2010 Register now! For your benefit Jetzt Registrieren und Profitieren! www.ewm-group.com...
- Page 2 © EWM HIGHTEC WELDING GmbH · Dr. Günter-Henle-Str. 8 · D-56271 Mündersbach, Germany The copyright to this document remains the property of the manufacturer.
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Page 3: Table Of Contents
6 Maintenance, care and disposal......................19 General ............................19 Servicing and lubrication instructions for geared motors............. 19 Mechanics............................ 19 Electrical components........................19 7 Technical data ............................20 TR-0102 ............................20 8 Appendix A ............................21 Overview of EWM branches ......................21 099-010253-EW501 26.11.2010... -
Page 4: Safety Instructions
Safety instructions Notes on the use of these operating instructions Safety instructions Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •... -
Page 5: Explanation Of Icons
Safety instructions Explanation of icons Explanation of icons Symbol Description Press Do not press Turn Switch Switch off machine Switch on machine ENTER (enter the menu) NAVIGATION (Navigating in the menu) EXIT (Exit the menu) Time display (example: wait 4s/press) Interruption in the menu display (other setting options possible) Tool not required/do not use Tool required/use... -
Page 6: General
Safety instructions General General WARNING Risk of accidents if these safety instructions are not observed! Non-observance of these safety instructions is potentially fatal! • Carefully read the safety information in this manual! • Observe the accident prevention regulations in your country. •... -
Page 7: Ambient Conditions
Safety instructions Ambient conditions Ambient conditions CAUTION Equipment damage due to dirt accumulation! Unusually high quantities of dust, acid, corrosive gases or substances may damage the equipment. • Avoid high volumes of smoke, vapour, oil vapour and grinding dust! • Avoid ambient air containing salt (sea air)! Non-permissible ambient conditions! Insufficient ventilation results in a reduction in performance and equipment damage. -
Page 8: Intended Use
Intended use Applications Intended use This machine has been manufactured according to the latest developments in technology and current regulations and standards. It must only be operated in line with the instructions on correct usage. WARNING Hazards due to improper usage! Hazards may arise for persons, animals and material objects if the equipment is not used correctly. -
Page 9: Machine Description - Quick Overview
Machine description – quick overview Documents which also apply Machine description – quick overview The rotating units consist of two dollys, one of which is driven and the other passive. This construction allows the rotating units to be adjusted to suit the workpiece. 4.1.1 Front view Figure 4-1... -
Page 10: Machine Control - Operating Elements
Machine description – quick overview Machine control – Operating elements Machine control – Operating elements CB-006 4.3.1 Front view Figure 4-3 Item Symbol Description Display Ready for operation signal light Signal light on when the machine is switched on and ready for operation Switch for changing the rotational direction of the rollers •... -
Page 11: Rear View
Machine description – quick overview CB-006 4.3.2 Rear view Figure 4-4 Item Symbol Description Mounting holes 2-pole connection socket, motor connection 3-pole connection socket, foot-operated switch Mains voltage 115V/230V changeover switch Earth cable Machine switch, on/off Connection socket mains cable 099-010253-EW501 26.11.2010... -
Page 12: Design And Function
Design and function General Design and function General CAUTION Damage to the machine due to improper connection! Incorrect connection assignments result in equipment damage! • All connections must be made by a qualified electrician in compliance with the laws and regulations applying in that country. -
Page 13: Installation
Design and function Installation Installation WARNING Risk of accidents if incorrectly secured! A machine that is not properly secured can injure persons! • The machine may only be secured by a suitably qualified person! • Only the provided fixing points in the base plate are to be used for securing! •... -
Page 14: Positioning The Workpiece
Design and function Positioning the workpiece Positioning the workpiece CAUTION Damage to the machine due to incorrect position of the workpiece! Workpieces that are not positioned properly damage the machine! • Place the workpiece carefully on the rollers without touching other parts of the machine when doing so! Connection for workpiece lead DANGER... -
Page 15: Connecting The Machine Controls
Design and function Connecting the machine controls Connecting the machine controls Figure 5-3 Item Symbol Description Mounting holes Fixing pin To fasten the machine control • Position the machine control on the mounting bolts using the mounting holes. NOTE Mounting process using an example. Procedure is similar for other models as appropriate. -
Page 16: Mains Connection
Design and function Mains connection Mains connection 5.6.1 TR-0102 CAUTION Damage to machines caused by inconsistent voltages! To avoid damage to machines, the mains voltage and the machine voltage must match! • Check the setting on the machine operating voltage changeover switch! •... -
Page 17: Switching The Machine On/Off
Design and function Mains connection 5.6.3 Switching the machine on/off CAUTION Risk of injury in the hazard area! Rotating movements carried out by the machine can injure people! The hazard area is the immediate area around the machine and the workpiece, plus a safety area of 1 m. •... -
Page 18: Remote Control
Design and function Remote control Remote control 5.7.1 Foot-operated switch Functions • Start/stop turntable/tilting table. • It is connected to the 3-pole remote control connection socket. Function sequence 5.8.1 Foot-operated switch Item Symbol Description Switch for changing the rotational direction of the rollers •... -
Page 19: Maintenance, Care And Disposal
Maintenance, care and disposal General Maintenance, care and disposal General WARNING Risk of injury due to high temperatures! The rotary table can heat up during operation! Injuries can be caused if touched! • Allow the rotary table to cool down after use! DANGER Electric shock due to live parts! The machine carries voltage during operation! Working on the machine during operation... -
Page 20: Technical Data
Technical data TR-0102 Technical data TR-0102 Mains voltage 1 x 115/230 V Frequency 50/60 Hz Mains fuse (safety fuse, slow-blow) 10 A Speed 80 to 1600 mm/min Workpiece diameter 20 mm to 800 mm Max. workpiece temperature 200 °C Max. load... -
Page 21: Overview Of Ewm Branches
Appendix A Overview of EWM branches Appendix A Overview of EWM branches 099-010253-EW501 26.11.2010...
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