EWM TIG 17 GD Operating Instructions Manual
Welding torch
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Summary of Contents for EWM TIG 17 GD
- Page 1 Operating instructions welding torch TIG 17 GD TIG 26 GD TIG 150 GD TIG 200 GD 099-011623-EW501 Observe additional system documents! 21.03.2023...
- Page 2 +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted.
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Page 3: Table Of Contents
Contents Notes on using these operating instructions Contents 1 Contents ............................3 2 For your safety ..........................5 Notes on using these operating instructions ................5 Explanation of icons ....................... 6 Safety instructions ........................7 Transport and installation ....................10 3 Intended use .......................... - Page 4 Contents Notes on using these operating instructions 099-011623-EW501 21.03.2023...
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Page 5: For Your Safety
For your safety Notes on using these operating instructions For your safety Notes on using these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •... -
Page 6: Explanation Of Icons
For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the Activate and release / Tap / Tip user must observe. Switch off machine Release Switch on machine Press and hold Incorrect / Invalid Switch Correct / Valid Turn... -
Page 7: Safety Instructions
For your safety Safety instructions Safety instructions WARNING Risk of accidents due to non-compliance with the safety instructions! Non-compliance with the safety instructions can be fatal! • Carefully read the safety instructions in this manual! • Observe the accident prevention regulations and any regional regulations! •... - Page 8 For your safety Safety instructions WARNING Risk of injury due to improper clothing! During arc welding, radiation, heat and voltage are sources of risk that cannot be avoided. The user has to be equipped with the complete personal protective equipment at all times.
- Page 9 For your safety Safety instructions CAUTION Smoke and gases! Smoke and gases may lead to shortness of breath and poisoning! The ultraviolet radia- tion of the arc may also convert solvent vapours (chlorinated hydrocarbon) into poiso- nous phosgene. • Ensure sufficient fresh air! •...
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Page 10: Transport And Installation
For your safety Transport and installation CAUTION Obligations of the operator! The respective national directives and laws must be complied with when operating the machine! • Implementation of national legislation relating to framework directive 89/391/EEC on the int- roduction of measures to encourage improvements in the safety and health of workers at work and associated individual guidelines. - Page 11 For your safety Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! • Disconnect all supply lines before transport! Risk of tipping! There is a risk of the machine tipping over and injuring persons or being damaged itself during movement and set up.
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Page 12: Intended Use
3.2.1 Warranty For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 3.2.2 Declaration of Conformity This product corresponds in its design and construction to the EU directives listed in the decla- ration. -
Page 13: Part Of The Complete Documentation
Intended use Documents which also apply 3.2.4 Part of the complete documentation This document is part of the complete documentation and valid only in combination with all other parts of these instructions! Read and observe the operating instructions for all system components, especially the safety instructions! The illustration shows a general example of a welding system. -
Page 14: Machine Description - Quick Overview
Machine description – quick overview Machine variants Machine description – quick overview Machine variants Version Functions Silicone rubber Standard torch for simple welding tasks Gas-cooled with decentral connection Water-cooled with decentral connection Heavy-duty Designed for heavy-duty use Rotary gas valve To regulate the gas volume GRIP GRIP Handle... - Page 15 Machine description – quick overview Machine variants The TIG torches are available in different model versions. The up/down and Retox versions add extra operating elements to the torches. TIG 17, TIG 26 TIG 150 U/D, TIG 200 U/D TIG 150 Retox, TIG 200 Retox, TIG 17 GDV, TIG 26 GDV TIG 200 Retox XQ Figure 4-1...
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Page 16: Connection Variants
Machine description – quick overview Connection variants Connection variants Figure 4-2 Item Symbol Description Decentral connection Decentral welding current Decentral connection – rotary gas valve Decentral welding current, rotary gas valve Euro central connection Welding current and shielding included. Euro torch connector – combination Shielding gas integrated, decentral welding current Welding current connection Decentral... - Page 17 Machine description – quick overview Connection variants Item Symbol Description Euro central connection Welding current and shielding included. Control lead cable plug Shielding gas hose Crown nut G ¼“ 099-011623-EW501 21.03.2023...
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Page 18: Design And Function
Design and function General Design and function General WARNING Risk of burns and electric shock on the welding torch! Welding torch (torch neck or torch head) and coolant (water-cooled version) heat up strongly during the welding process. During assembly work, you may come into touch with electrical voltage or hot components. -
Page 19: Transport And Installation
Design and function Transport and installation Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! •... -
Page 20: Equipping The Welding Torch
Design and function Equipping the welding torch Equipping the welding torch 5.4.1 TIG 17, 26 Equipping the torch using the example of the TIG 17 torch. Procedure is similar for other models as appropriate. Figure 5-1 Item Symbol Description Collet Collet casing Torch body Gas nozzle... -
Page 21: Tig 150, 200
Design and function Equipping the welding torch 5.4.2 TIG 150, 200 Figure 5-2 Item Symbol Description Torch body Insulation Collet Electrode Back cap Gas nozzle • Slide the insulator onto the torch head from below. • Guide the collet body into the torch head from below. •... -
Page 22: Function Specification
Design and function Function specification Function specification General TIG torches are connected to the power source via the hose package. The following components are guided through the hose package: • welding current lead • shielding gas supply • control cable In TIG welding, the welding consumable is usually added manually in form of a stick. -
Page 23: Tig Up/Down Torch
Design and function TIG Up/Down torch If the rotary gas valve is open, the shielding gas flows permanently from the welding torch (no adjustment with a separate gas valve). The rotary valve must be opened before each welding procedure and closed after each welding procedure. TIG Up/Down torch Figure 5-5 Item Symbol... -
Page 24: Tig Retox, Retox Xq Welding Torch
Design and function TIG Retox, Retox XQ welding torch TIG Retox, Retox XQ welding torch Figure 5-6 Item Symbol Description Display Torch trigger Welding current ON/OFF Torch trigger Up/Down function In addition to the display, Retox torches are equipped with two torch rocker switches. Which functions are assigned to the individual operating elements depends on the welding machine used. -
Page 25: Maintenance, Care And Disposal
Maintenance, care and disposal General Maintenance, care and disposal General DANGER Risk of injury due to electrical voltage after switching off! Working on an open machine can lead to fatal injuries! Capacitors are loaded with electrical voltage during operation. Voltage remains present for up to four minutes after the mains plug is removed. -
Page 26: Maintenance And Care Before Each Use
Maintenance, care and disposal General Torch connection • The thread of the crown nut is dirty or damaged. • For water-cooled welding torches, check the coolant connections for damage. Grip • Cracks, penetration Hose package • Cracks, penetration Figure 6-1 To prevent damage and malfunction of the welding torch: •... -
Page 27: Regular Maintenance
Maintenance, care and disposal Regular maintenance Regular maintenance The regular maintenance of a welding torch depends heavily on the duration of use and the stress and must be specified by the operator / owner. As a rule of thumb, every time the wire spool or wire basket is replaced or, if necessary, at a change of shift. -
Page 28: Disposing Of Equipment
Information on returning used equipment or collections can be obtained from the respective municipal administration office. Devices can also be returned to EWM sales partners across Europe. Further information on the topic of the disposal of electrical and electronic equipment can be found on our website at: https://www.ewm-group.com/de/nachhaltigkeit.html. -
Page 29: Rectifying Faults
Rectifying faults Checklist for rectifying faults Rectifying faults All products are subject to rigorous production checks and final checks. If, despite this, something fails to work at any time, please check the product using the following flowchart. If none of the fault rectification procedures described leads to the correct functioning of the product, please inform your authorised dea- ler. -
Page 30: Technical Data
Technical data TIG 17, -26, -150, -200 Technical data Performance specifications and guarantee only in connection with original spare and replacement parts! TIG 17, -26, -150, -200 TIG 17 TIG 26 TIG 150 TIG 200 Welding torch polarity Normally negative (Direct voltage) Guide type Manually operated... -
Page 31: Accessories
Accessories General accessories Accessories Performance-dependent accessories like torches, workpiece leads, electrode holders or intermediate hose packages are available from your authorised dealer. General accessories Type Designation Item no. original FIX® TIG torch holder 098-003552-00000 GH L85MM GR1 Grinding aid 098-000704-00000 9.1.1 Welding torch cooling system Type... -
Page 32: Replaceable Parts
Replaceable parts TIG 17, TIG 26 Replaceable parts The manufacturer's warranty becomes void if non-genuine parts are used! • Only use system components and options (power sources, welding torches, electrode hold- ers, remote controls, spare parts and replacement parts, etc.) from our range of products! •... - Page 33 Replaceable parts TIG 17, TIG 26 Item Order number Type Designation 094-011642-00000 GNDIFJ TIG 9/17/18/20/26 9.5x48.0mm Ceramic gas nozzle for gas lens, JUMBO 094-011643-00000 GNDIFJ TIG 9/17/18/20/26 12.5x48.0mm Ceramic gas nozzle for gas lens, JUMBO 094-011644-00000 GNDIFJ TIG 9/17/18/20/26 16.0x48.0mm Ceramic gas nozzle for gas lens, JUMBO 094-012686-00000...
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Page 34: Tig 150
Replaceable parts TIG 150 Item Order number Type Designation 10.8 094-019692-00000 E3; 1,6 x 175 mm Tungsten electrode, purple 10.8 094-019693-00000 E3; 2,0 x 175 mm Tungsten electrode, purple 10.8 094-019694-00000 E3; 2,4 x 175 mm Tungsten electrode, purple 10.8 094-019695-00000 E3;... - Page 35 Replaceable parts TIG 150 Item Order number Type Designation 094-009665-00000 GN DIF TIG 150-450/450SC, 19,5 x 50 Gas nozzle for gas diffuser, JUMBO 094-011999-00000 GN TIG Ø 24 mm, L 34 mm Gas nozzle for gas diffuser, JUMBO 094-011758-00000 ADAPT 150/260 XL Adapter ring, JUMBO 094-011760-00000 ISO TIG 150/260 XL...
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Page 36: Tig 200
Replaceable parts TIG 200 10.3 TIG 200 The welding torch shown is an example only. Depending on the type used, torches may vary. Figure 10-3 Item Order number Type Designation 094-009646-00000 GN TIG 200/450/450SC, 7,5 x 37,4 Gas nozzle 094-009647-00000 GN TIG 200/450/450SC, 10 x 37,4 Gas nozzle 094-009648-00000... - Page 37 Replaceable parts TIG 200 Item Order number Type Designation 094-009658-00000 DIF TIG 150-450/450SC, D=1,6 mm Gas diffuser, JUMBO 094-009659-00000 DIF TIG 150-450/450SC, D=2,4 mm Gas diffuser, JUMBO 094-009660-00000 DIF TIG 150-450/450SC, D=3,2 mm Gas diffuser, JUMBO 094-009661-00000 DIF TIG 150-450/450SC, D=4,0 mm Gas diffuser, JUMBO 094-022685-00000 DIF TIG 150-450/450SC Multilayer Ø...
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Page 38: Service Documents
Service documents Circuit diagram Service documents 11.1 Circuit diagram The circuit diagrams are only intended for authorised service personnel! 11.1.1 Standard up/down Retox welding torch Figure 11-1 099-011623-EW501 21.03.2023... -
Page 39: 11.1.2 Retox Xq Welding Torch
Service documents Circuit diagram 11.1.2 Retox XQ welding torch Figure 11-2 099-011623-EW501 21.03.2023... -
Page 40: Appendix
Appendix Searching for a dealer Appendix 12.1 Searching for a dealer Sales & service partners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-011623-EW501 21.03.2023...
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