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Summary of Contents for amiad MEGA ABF 40,000
- Page 1 AMIAD Water Systems Ltd. MEGA ABF 40,000 ON-LINE FILTER Serial number: Order number: Catalog number: Filtration degree: Tested by: Installation and Operation Instructions Ref: 910101-001027 /08.2019 Original Instructions...
- Page 2 Amiad assumes that all users understand risks involved within this file and/or its attached materials. This document is given in good faith and is not intended to impose any obligation to Amiad. While every effort has been made to ensure the information in this manual is accurate and complete, we would appreciate if you can bring any errors or omissions to the knowledge of Amiad or consult Amiad experts or its authorized representatives if you have any questions.
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Page 3: Table Of Contents
Parts Drawing #2 ............................. 19 Parts Drawing #2 ............................. 19 Parts Drawing #3 ............................. 20 Amiad Limited Warranty ................Error! Bookmark not defined. With any inquiry please quote Filter Serial Number, located on the filter housing. Mega ABF 40000 IL 910101-001027 / 08.2019... -
Page 4: Technical Specifications
Technical Specifications General Maximum flow rate 2500 m Consult manufacturer for optimum flow depending on filtration degree& water quality. Min. working pressure 2 bar 28 psi Or lower if pressure is increased for flushing. Max. working pressure 10 bar 150 psi 16 bar = 240 psi upon request. -
Page 5: Safety Instructions
➢ Always observe standard safety instructions and good engineering practices whilst working in the filter’s vicinity. ➢ Use the filter only for its intended use as designed by Amiad, any misuse of the filter may lead to undesired damage and may affect your warranty coverage. -
Page 6: Commissioning
Operation procedures exactly as described in this manual. ➢ Commissioning the filter should be done by an authorized Amiad technician, do not attempt to commission the filter unaccompanied since this may lead to undesired damage and may affect your warranty coverage. -
Page 7: Maintenance
Maintenance Before any maintenance or non-regular operation please read the following: ➢ Servicing the filter should be done only by technicians authorized by Amiad. ➢ Disconnect the filter from the power supply and lock the Main Power Switch. ➢ Disconnect the compressed air supply, release the residual pressure and lock the Pneumatics Main Valve. -
Page 8: Dimensional Drawing
Dimensional Drawing Mega ABF 40000 IL 910101-001027 / 08.2019 Page 8 of 22... -
Page 9: Description Of Filter Operation
Description of Filter Operation Filtering process: The MEGA ABF-40,000 FILTER is a sophisticated yet easy-to-operate automatic filter, with a self-cleaning mechanism driven by electric motors. The MEGA ABF consists of four filter unit and is designed to work with various types of screens in filtration degrees from 200 to 3500 micron, and is available in 16", 18", 20", 24"... - Page 10 Initiation of self-cleaning: The filter enters the self-cleaning process as a result of any of the following causes: 1. A signal from the Pressure Differential Switch (PDS) - The PDS mounted on the filter body, sends a dry contact when the pressure differential across the screen reaches the pre-set value (usually 0.5 bar / 7 psi).
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Page 11: Installation
Installation Design recommendations If flow increases and pressure drops dramatically for a long period of time during network filling-up, it is recommended that a pressure sustaining valve is installed downstream of the filter. The pressure sustaining valve will ensure a controlled filling-up of the line. -
Page 12: Commissioning, Start-Up And First Operation
Use a long enough cable to allow the drive units to be removed and placed near the filter for maintenance, without having to disconnect them from the cable. (It is recommended that this installation meets or exceeds local or national electrical codes, this is a "high"... -
Page 13: Electrical Control System Description
Electrical Control System Description The Mega ABF control board monitors and operates the filter self-cleaning process. The self-cleaning process includes simultaneous operation of the motor and opening of the exhaust valve. The control board will cause the initiation of a flushing cycle as a result of each of the following reasons: 1. -
Page 14: Maintenance
Maintenance Before beginning any maintenance procedure, carefully read the safety instructions chapter of this document and make sure that all the workers at the filtration site are fully aware of and comply with, these and any other local safety instructions. A. - Page 15 E. Every Six Months Before beginning this maintenance procedure, carefully read the safety instructions chapter of this document and make sure that all the workers at the filtration site are fully aware of and comply with, these and any other local safety instructions. Perform a General Inspection of the filter Operation as described above and carefully inspect the filter visually for: Proper operation Any leakage from the filter housing or accessories...
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Page 16: Parts Schedule Mega Abf
L-CONNECTOR 1/8"M X5/16" BSPT BRASS AIGNEP Ball Valve 3/4" M/F (BRASS) L-CONNECTOR 3/4" F/M GALVANIZED HOUSING 3/4" (AC,BLACK) BSPT ASSY MOLDED WEAVEWIRE SCREEN 140SQ.CM 200MIC AMIAD 3/4" 3/4" COVER CLOSED ACETAL BLACK O-RING 2-112 NBR 70 SHORE NO FLASH NIPPLE 1/4" ABF/EBS/SAF POM PLASTIC FILTER RACCORD NUT 3/4"... -
Page 17: Parts Drawing #1
No. Description Qty. EBS -40K PLATE ST.37-2 HEX BOLT FULL TH M8X25 S/ST316 DIN933 Aluminum Amiad Nameplate, CE, EN RIVET BLIND 3X6 DIN 7337 S/ST316 PRESSURE GAUGE 0-16 BAR/PSI 1/4" BSP BACK SIDE CLAMP FOR C/ST FOR 1/4'' PRESSURE GAUGE ADAPTOR 1/8"FX1/4"F NICKEL PLATED... - Page 18 Parts Drawing Standard Mega ABF 40K #1 Mega ABF 40000 IL 910101-001027 / 08.2019 Page 18 of 22...
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Page 19: Parts Drawing #2
Parts Drawing Standard Mega ABF 40K #2 Mega ABF 40000 IL 910101-001027 / 08.2019 Page 19 of 22... -
Page 20: Parts Drawing #3
Parts Drawing Standard Mega ABF 40K #3 Mega ABF 40000 IL 910101-001027 / 08.2019 Page 20 of 22... -
Page 21: Amiad Limited Warranty
Buyer Complaint Form, the submission of the complaint or any questions please contact your service representative. Upon written demand by Amiad the Buyer shall return the Defective Product - or a sample thereof - to Amiad, at Amiad's cost. If the Buyer ships any such Defective Product, Amiad suggests the Buyer package it securely and insure it for value, as Amiad assumes no liability for any loss or damage occurring during shipment. - Page 22 Amiad Water Systems Ltd. D.N. Galil Elyon 1, 1233500, Israel. Tel: +972 4690 9500 | Fax: +972 48141159 | Email: info@amiad.com Obelis s.a. Bd Général Wahis 53, 1030 Brussels, Belgium. Tel: +(32) 2732 5954 | Fax: +(32) 27326003 | Email: mail@obelis.net...
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