Related Manuals for FIBRO 2480.00.32.71
Summary of Contents for FIBRO 2480.00.32.71
- Page 1 INSTRUCTIONS MANUAL NITROGEN COMPACT BOOSTER 2480.00.32.71 Instructions manual Nitrogen Compact Booster...
- Page 2 Internet: www.fibro.de © All rights to this document are subject to copyright of the author. Without the prior written permission of FIBRO GMBH, this document must not be copied or reproduced, either in full or in part. The instructions are intended only for the operator of the described machine only...
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Page 3: Table Of Contents
Contents Introduction ..............5 Definition . - Page 4 Servicing ............... 27 Important safety instructions .
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Page 5: Introduction
Introduction INTRODUCTION Definition The Nitrogen Compact Booster product is a machine in terms of 2006/42/EC, section 1a and 2a. Intended use This machine is intended to compress the nitrogen flowing into a nitrogen bottle in order to fill gas springs. The machine may only be used to compress nitrogen. The machine may only be used to fill gas springs. -
Page 6: Ec Declaration Of Conformity
DIN EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100:2010) Authorised for the compilation of the Technical Documentation is: FIBRO GMBH August-Läpple-Weg DE 74855 Hassmersheim Further applicable documents In addition to these instructions for the safe handling of the machine further, with applicable doc- uments are necessary. -
Page 7: Set-Up
Fig. 1-1 Set-up To fill a gas spring a filling hose, a filling adapter and a filling and control fitting is required. The parts can be ordered from FIBRO GMBH using the indicated order number. Filling and control fitting Order number 2480.00.32.21... - Page 8 Introduction To fill a gas spring safely we recommend the use of optionally available optional additional equipment. The parts can be ordered from FIBRO GMBH using the indicated order number. Connection adapter Order number 2480.00.32.07.04 Bottle pressure regulator Order number 2480.00.32.07.01...
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Page 9: Function
Introduction Function The filling of a gas spring directly from a nitrogen bottle only works if the pressure in the bottle is higher than the required filling pressure of the gas spring. The filling of a gas spring with 150 bar is not possible with a bottle pressure of 120 bar. The re- maining nitrogen in the bottle remains unused or has to be used for other applications. -
Page 10: Manual
The figures in these instructions are examples. Deviations between a figure and the actual con- ditions on the machine are possible. The drawings of FIBRO GMBH and the information on third-party products are decisive. 10/38 Instructions manual Nitrogen Compact Booster... -
Page 11: Safety Instructions
Introduction 1.9.3 Safety instructions These instructions contain safety notices intended to draw attention to possible dangers that should be observed to prevent injury. The pertinent text describes • the type of danger • the source of danger • the options for preventing injuries •... -
Page 12: Safety
If a work material, an act, a work method or work technique is used which has not been specif- ically suggested by FIBRO GMBH, then the user has to ensure the safety for himself and other persons. -
Page 13: Due Diligence Of The Operator
Safety 2.1.1 Due diligence of the operator This machine is designed and constructed according to state-of-the-art. The requirements for maintaining the safety and health protection were met. This safety can in the operational practice only be achieved if all measures required for this pur- pose are put into place. -
Page 14: Personnel Requirements
If work equipment, operation, work methods or work techniques that have not been explicitly proposed by FIBRO GMBH are used, the operator must himself ensure the safety for himself and for other persons. It must be ensured that the machine is also not damaged or does not become unsafe over the course of the intended work. -
Page 15: Technical Data
Technical data TECHNICAL DATA General technical data Name Value Inlet pressure 30 - 200 bar Compressed driving air minimum 1 bar to 6 bar maximum Pressurised air purified and oiled Calculated operating pressure 192 bar (+ Residual bottle pressure) (at 6 bar air drive pressure) Pressure relief 400 bar Transmission... -
Page 16: Type Plate
Technical data 3.1.1 Type plate A type plate is fitted on the machine. Please state the information on the type plate for all ques- tions or on all orders. Fig. 3-1 Type plate 16/38 Instructions manual Nitrogen Compact Booster... -
Page 17: Transport
Transport TRANSPORT Packaging and weight The machine is packaged into a box for shipping. The weight of the entire packaging unit is 6 kg. Transport damage On delivery, the consignment must be checked immediately to ensure that it is complete and has not been damaged in transit. -
Page 18: Assembly
Assembly ASSEMBLY Important safety instructions WARNING! Faulty assembly Connection to not authorised nitrogen bottle or false connection of additional equipment is dan- gerous. Only qualified staff may carry out assembly work. Please adhere to the operating or assembly instruction of additional equipment. For the assembly of the machine or of the additional equipment, please ensure that only ... -
Page 19: Assembling The Machine
Assembly Assembling the machine WARNING! High pressure Unsuitable tools may fail. This means that nitrogen can escape under high pressure. Only use additional equipment such as filling and control fitting, filling hose and bottle pres- sure regulator . Risk of injury The following description considers the assembly of all required parts and all possible additional equipment. - Page 20 Assembly 4. Bottle pressure regulator to be assembled. a) Remove green protective cap. b) Bottle pressure regulator to be screwed at the nitrogen outlet thread. c) Tighten the nut with a spanner. 5. Filling hose to be assembled. a) Filling hose to be screwed on to the bottle pressure regulator. b) Tighten the nut with a spanner.
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Page 21: Operation
Operation OPERATION Important safety instructions WARNING! Impermissible values and setting. The permissible maximum values for the operation of the machine which may not be exceeded. Operation only on nitrogen bottle with maximum 200 bar internal pressure. Compressed driving air maximum 6 bar. ... -
Page 22: Operating The Machine
Operation Operating the machine NOTICE Damage to the machine If the controls are set incorrectly, parts of the machine may be damaged. Prior to opening of the nitrogen bottle the drive air pressure has to be adjusted and the valve at the bottle pressure regulator has to be closed. -
Page 23: Fill Gas Spring
Operation 6.4.2 Fill gas spring 1. Filling and control fitting to be prepared. a) Small turn knob (a) to be turned left until it arrests. This moves the tripping pin (b) into the retracted position. b) Outlet valve (c) to be connected. 2. - Page 24 Operation 6. Shut-off valve has to be closed at the filling hose. 7. Nitrogen bottle has to be opened at the turn knob of the bottle valve. 8. Switch on machine (switch on lever has to be turned left by 90°). 9.
- Page 25 Operation 11. After filling the nitrogen bottle has to be closed at the turn knob of the bottle valve. 12. Switch off machine (switch on lever has to be turned right by 90°). 13. Discharge valve has to be opened at the filling and control fitting. a) Pressure and remaining nitrogen escape from the filling and control fitting and filling hose.
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Page 26: Faults
Staff which hasn't been trained accordingly has not the necessary authorities, to find faults or to remove faults. Faults may only be removed by FIBRO customer service or by staff of the operator which has been trained and authorised to carry out these activities. -
Page 27: Servicing
This staff has to be trained and authorised for the intended tasks. All further work and repairs may as a rule only be carried out by FIBRO staff. If using non-authorised staff, wrong action may cause injuries. -
Page 28: Maintenance
8.4.2 Half-yearly • Check the compressor for leaks. We recommend general maintenance of the device by FIBRO GMBH every 1000 operating house, 2,000,000 strokes or 18 months. Repair The operator should not carry out repair work on the machine. If repair measures are necessary, then FIBRO GMBH‘s customer service has to benotified. -
Page 29: Decommissioning
Decommissioning DECOMMISSIONING Important safety instructions WARNING! High pressure Exiting pressure at the inlets can cause unexpected start-up if the machine is accidentally switched on. Before decommissioning, the machine has to be separated from the nitrogen bottle and the pressurised air supply. ... -
Page 30: Disassembly And Disposal
Disassembly and disposal DISASSEMBLY AND DISPOSAL 10.1 Important safety instructions WARNING! High pressure Exiting pressure at the inlets can cause unexpected start-up if the machine is accidentally switched on. Before decommissioning, the machine has to be separated from the nitrogen bottle and the pressurised air supply. -
Page 31: Service And Spare Parts
Spare parts must meet the technical requirements specified by FIBRO GMBH. By ordering original spare parts from FIBRO GMBH, you are assured that these requirements will be met. FIBRO GMBH can assume no liability for any damage caused as a result of using non-original spare parts. 31/38... -
Page 32: Spare Parts Ordering
Please send your spare parts order to FIBRO GMBH August-Läpple-Weg DE 74855 Hassmersheim info@fibro.de On www.fibro.de you can find all FIBRO subsidiaries worldwide. On receipt of the spare parts delivery: • Number, correctness and condition of the supplied parts •... -
Page 33: Indexes
Indexes INDEXES 12.1 Third-party products The product contains no components from third-party companies. 12.2 Index of figures Fig. 1-1 Set-up Fig. 1-2 Optional additional equipment Fig. 3-1 Type plate Fig. 6-1 Settings prior to the operation 33/38 Instructions manual Nitrogen Compact Booster... -
Page 34: Index
Indexes 12.3 Index Intended use 5 Additional equipment 18 Assemblies 30 Misuse 5 modifications impermissible 14 Bottle hose 7 29 30 unauthorised 14 Bottle pressure regulator 8 8 9 18 21 24 Bottle valve 24 25 Nitrogen 5 9 21 24 25 Nitrogen bottle 5 9 18 19 21 24 25 26 28 29 Changes Nitrogen compact booster 9... -
Page 35: Appendix
Appendix APPENDIX 13.1 Pneumatic plan 35/38 Instructions manual Nitrogen Compact Booster... -
Page 36: Personal Notes
Appendix 13.2 Personal notes ..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................36/38 Instructions manual Nitrogen Compact Booster... - Page 37 Appendix ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... 37/38 Instructions manual Nitrogen Compact Booster...
- Page 38 More information at www.fibro.de/en/downloads-springs-gas-springs/ FIBRO GMBH THE LÄPPLE GROUP Business Area Standard Parts LÄPPLE AUTOMOTIVE August-Läpple-Weg FIBRO 74855 Hassmersheim FIBRO LÄPPLE TECHNOLOGY Germany LÄPPLE AUS- UND WEITERBILDUNG T +49 6266 73-0 info@fibro.de www.fibro.com...