Level Pro ULTRAPRO 1000 Instruction Manual
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Level Pro ULTRAPRO 1000 Instruction Manual

Ultrasonic level meters, reliable non-contact level
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INSTRUCTION MANUAL
průmyslová elektronika
ULTRAPRO 1000
U
ltrasonic level meters
Reliable Non-Contact Level
Firmware: v.2.0
Read carefully the instructions published in this manual before the first use of the level meter. Keep the manual
at a safe place. The manufacturer reserves the right to implement changes without prior notice.

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  • Page 1 INSTRUCTION MANUAL průmyslová elektronika ULTRAPRO 1000 ltrasonic level meters Reliable Non-Contact Level Firmware: v.2.0 Read carefully the instructions published in this manual before the first use of the level meter. Keep the manual at a safe place. The manufacturer reserves the right to implement changes without prior notice.

  • Page 3: Table Of Contents

    5  .    I nstallation and putting into operation ..................4 6.     I nstallation instructions ......................5 7. Electrical connection .......................9 8. Examples of  UltraPro 1000 connection ................10 8.1  . Wiring diagram of the level meter with current output and PDU unit .........10 8.2  . Wiring diagram of the level meter with current output and PDU unit ......

  • Page 4: Measuring Principle

    afeTy All operations described in this instruction manual have to be carried out only by trained personnel or an accredited person. Warranty and post warranty service must be exclusively carried out by the manufacturer. Improper use, installation or set-up of the level meter can result in crashes in the application (overfilling of the tank or damage of system components).

  • Page 5: Dimensional Drawings

    4 .  D iMensional Drawings UPS-1000–10 UPS-1000–06 UPS-1000-02 Pg11 cable gland Ground terminal UPS-1000-20 variant  UPS -with protective  conductor 5 .  i nsTallaTion anD puTTing inTo operaTion This procedure includes the following three steps. • nsTallaTion • lecTric connecTion • eTTing © Levelpro, s.r.o. UltraPro-1000...

  • Page 6: I Nstallation Instructions

    6 .    I   nstallatIon InstructIons • Install the level meter in the vertical  position into the upper lid of the tank or reservoir using a weld- ing flange, a fastening nut or a flange so that the level meter axis is perpendicular to the surface level of the measured liquid (Fig. 1).     T he min. dimensional  parameters to install the level • meter into a lid or a ceiling of a tank are given in Fig. 3. • When installing in an open channel (reservoir, drain etc.), install the level meter onto a bracket as close as possible to the expected max. level.
  • Page 7 (concentrates acoustic energy) while pre- serving the same beam angle, and improves the sensitivity when receiving the reflected echo. We recommend to consult the use with the manufacturer. Fig. 8: Level meter installation in silo or hopper © Levelpro, s.r.o. UltraPro 1000...
  • Page 8 4 on page 5. After installing, you must perform the procedure "LEARNING". We recommend consulting with the manufacture on the construction of the guide tube. Obr. 12a: Short guide tube Obr. 12b: Total guide tube installation installation UltraPro 1000 © Levelpro, s.r.o.
  • Page 9 To lower the minimum distance to the measured medium, Fig. 13: Solar radiation shielding a  reflection  board made from solid, even and smooth mate- cover rial can be installed to the level meter. Then the tank can be fi led nearly up to the maximum height. The solution is suit- able for open tanks and reservoirs (Fig. 15). H + L = mrtvá zóna Fig. 14: Prevention to avoid intrusion of humidity Fig. 15: Reflection board © Levelpro, s.r.o. UltraPro 1000...

  • Page 10: Electrical Connection

    7 .  e lecTrical connecTion The level meter is connected to consequential (evaluating) device with a suitable cable with the outer diameter of 6 to 8 mm using screw terminals located under the display module. The recom- and for the version with mended cross section of cores for the current version 2 x 0,5 ÷ 0,75 mm Modbus communication 2 x 2 x 0,25 mm (twisted pair, shielded). Plus pole (+U) is connected to the terminal ( + ), minus pole (0 V) to the terminal (-) and the shielding (only for shielded cables) to the terminal ( ). Commu- nication wires A and B of the line RS-485 (for version "M" - Modbus) are connected to the terminals A and B. Procedure  to  connect  the  cable  to  the  level  meter:  Fig. 16: Wiring diagram of the level meter Unscrew the nut of the upper transparent lid. with current output UPS 1000 _-_-_- I Take the upper edge of the display module and metal clip...

  • Page 11: Examples Of Ultrapro 1000 Connection

    DATA+ when cable length exceeds 30 m we recommended to use shielded cable. DATA- (depending on version) 5 6 7 8 9 8 .  e UltraPro 1000 xaMples of connecTion 10 11 12 13 14 15 n.c. n.c. 8 .1 .  W  ...

  • Page 12: In Versions For Explosive Areas

    5.99), the terminal 9 of the IRU unit is connected to the terminal 10 of the PDU unit and the terminal 10 of the IRU unit is connected to the terminal 11 of the PDU unit. UltraPro 1000 © Levelpro, s.r.o.
  • Page 13 = 30mA, max = 100mW Figure 4.7. Terminals description (OC-type outputs) (+U) + 0/1 - 5V, 0/2 - 10V Figure 4.7. Terminals description (OC-type outputs) – (0 V) IRU-420-I 230  V  AC explosive  non-explosive  area area © Levelpro, s.r.o. UltraPro 1000...

  • Page 14: Wiring Diagram Of The Level Meter With Current Output And Mgu Unit

    (A) YE 8 .5 .  W              m  / rs485   pdu  iring diagram level meter With odbus unit +24V DC RS 485 - Master Imax=120 mA 12 13 14 18 19 UPS-1000-_ _ -_-M  UltraPro 1000 © Levelpro, s.r.o.

  • Page 15: Set-Up Elements

    Flashing – level meter is locked against unauthorized settings by Symbol a password. You must enter the correct password to unlock it (see page 19). symbol appears in the lower left corner of the display © Levelpro, s.r.o. UltraPro 1000 www.dinel.cz...

  • Page 16: Operation And Setting

    11 .  o peraTion anD seTTing Set the level meter using 3 buttons placed on the display module U N I T S (see Chapter Set-up elements). After 5 min. of inactivity, the level L E V E L : meter automatically returns back to the measurement mode. If the D I S P L A Y : password is active, the level meter will be also locked. The val- T E M P E R A T U R E °C ues that have not been confirmed using the button will not be...
  • Page 17 To enter to the menu press the same button to select "BASIC SETTINGS".  Then, using select  "MIN LEVEL" or "MAX LEVEL". set the output cur- Now it is shown the item "MIN LEVEL" ("MAX LEVEL"). By pressing rent "OUTPUT", the distance for the defined current "LEVEL" the value o n the display  "DISPLAY". By pressing button save the data. By next presses of the button leave the menu. The level meter returns to measurement mode. UNITS Level meter can process and convert a large number of different physical ...
  • Page 18 (e.g. paddles of the agitator). Once it registers a further obstacle, the dialogue disappears and the obstacle is erased. This process may be repeated up to 1000 cycles. After this the "TEACHING" mode is automatically stopped. UltraPro 1000 © Levelpro, s.r.o.

  • Page 19: Service Settings

    The values can be set in three steps: R E S E T D E A D Z O N E : 2 2 m A 3.75 mA, 22 mA and LAST (last measured data). © Levelpro, s.r.o. UltraPro 1000...
  • Page 20 F A C T O R Y D E F A U L T R E S E T reserved for addresses in the multidrop mode. MODBUS This item is part of a menu with Modbus output level meter UltraPro 1000 _-_-_- M. Modbus mode is intended for the settings of the level Modbus addresses, baud rate and parity settings. ADDRESS: 1 to 247 (default 1) BAUD RATE: 4800, 9600, 19200...

  • Page 21: Additional Functions

    11 .3 .  a   dditional functions Additional functions include modes to display temperature in the tank or to find out the actual flowing current in the loop. Besides, to lock modifications using a password and information about the level meter version. All of the functions are accessible from the main menu. DIAGNOSTICS It contains information about the actual temperature inside the tank B A S I C S E T T I N G S S E R V I C E (or about the compensated temperature) "TEMPERATURE" and D I A G N O S T I C C L O N E S E T T I N G S current flow in through the loop "CURRENT". If the temperature P A S S W O R D...
  • Page 22 W A R N I N G – C L O N I N G I S N O T with the same type of level meter (e.g. UltraPro 1000–02 → ULM–70-02, P O S S I B L E UltraPro 1000–10 →...

  • Page 23: Hart

    Universal communication interface for data communication of peripheral devices with the level meter. Data transmission runs through the same line as the 4 - 20mA current loop without impact on analog communication. For setting the level meter and collection of measured data, it is necessary to have available a HART communicator, by which it is possible to communicate directly with the level meter, or using it, to mediate communication with a peripheral device, see image 22. UltraPro 1000_-_ _-_-I ≈ 250 R Power supply unit HART ® communicator RS232 / USB Obr. 22: Typical hardware configuration with HART Ultrapro 1000 © Levelpro, s.r.o.

  • Page 24: Modbus ® Communication Protocol

    Xi – Ex. proof – suitable for explosive areas 15 .  a ccessories Standard – incl. in the price of the level sensor Optional – for extra charge • 1 pc of Seal (for UPS-1000_–02–I, 06–I) • Fixing nuts 1" and 1 ½" and 2 ¼ • free-to-download programme Basic Scada • Horn adapter ST–G1, STG1,5 and ST–G2,25 Level (for the Modbus version) • for version Modbus convertor URC-485 Ultrapro 1000 © Levelpro...

  • Page 25: Safety, Protection, Compatibility And Explosion Proof

    16 .  s afeTy proTecTion coMpaTibiliTy anD explosion proof The level meter UltraPro 1000 is equipped with protection against reverse polarity and output current overload. Protection against dangerous contact is secured by low safety voltage that complies with EN 33 2000-4-41. Electromagnetic compatibility according to EN 55022/B, EN 61326/Z1 and EN 61000-4-2 to 6. Explosion proof of ULM–70Xi type complies with the following standards: EN 60079-0 : 2007; EN 60079-11 : 2007 ; EN 60079-26 : 2007 and examined by FTZÚ-AO 210 Ostrava - Radvanice certificate No.: FTZÚ 09 ATEX 0277X. Special conditions for safe use UPS-1000: The device is designed for connection to the isolating repeater IRU-420. When the other approved supply unit is used, whose output parameters satisfy above mentioned output parameters, it is nec- essary to have a galvanic separation or, if supply unit without galvanic separation is used (Zener barriers), it is necessary provide potential equalization between sensor and point of barrier earthing.

  • Page 26: Marking Of Labels

    U = 30 V FTZÚ 09 ATEX 0277X www.dinel.cz Made in Czech Republic P = 0,99 W, I = 132 mA IP67 C = 370 nF, L = 0,9 mH t = -30 ... + 60 °C UltraPro 1000 © Levelpro, s.r.o. 1026...
  • Page 27 Made in Czech Republic Level meter type: UPS-1000–_ _–_–I–_–_ RS-485 (Modbus RTU) IP67 Serial number: Ser. No.: xxxxx – (from the left: production year, serial prodution number) t = -30 ... +60 °C Supply voltage: U= 18 ... 36 V = Data output: RS-485 (Modbus RTU) Ambient temperature range: t = -30 ... +_ _ °C (see. Temperature range according to type) Protection class: IP67 Compliance mark: Electro-waste take-back system mark: Varianty značení: Real label size is 70x20mm. © Levelpro, s.r.o. UltraPro 1000...

  • Page 28: Menu Structure

    UltraPro 1000 © Levelpro, s.r.o.

  • Page 29: Specification

    In case the level of bulk-solid materials is measured, the measurement range is reduced. Allowed pressure range in the zone 0: 80 ... 110 kPa. Dead zone = Blind zone = Blocking distance Including 250Ω resistor in case of HART connection. ® © Levelpro, s.r.o. Ultrapro 1000...
  • Page 30 DAMPING SENSITIVITY MEDIUM MEDIUM MEDIUM MEDIUM MEDIUM TEMPERATURE FAILURE MODE – NO ECHO 3.75 mA 3.75 mA 3.75 mA 3.75 mA FAILURE MODE – DEAD ZONE 22 mA 22 mA 22 mA 22 mA POOLING ADDRESS (HART ® PASSWORD No password No password No password No password Dead zone = Blind zone = Blocking distance Ultrapro 1000 © Levelpro, s.r.o.

  • Page 31: Packing, Shipping And Storage

    Remove the cover prior to putting into operation. seD syMbols To ensure maximum safety of control processes, we have define the following safety instructions and information. Each instruction is labeled with the appropriate pictogram. Alert, warning, danger This symbol informs you about particularly important instructions for installation and op- eration of equipment or dangerous situations that may occur during the installation and operation. Not observing these instructions may cause disturbance, damage or destruction of equipment or may cause injury Information This symbol indicates particularly important characteristics of the device. Note This symbol indicates helpful additional information. © Levelpro, s.r.o. Ultrapro 1000...
  • Page 32 www.Levelprosales.com The lastest version of this instruction manual can be found at www.iconprocon.com Version: 3/2016...

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